CN211497790U - Online automatic enamel spraying system for outer wall of water heater liner - Google Patents
Online automatic enamel spraying system for outer wall of water heater liner Download PDFInfo
- Publication number
- CN211497790U CN211497790U CN201922412416.5U CN201922412416U CN211497790U CN 211497790 U CN211497790 U CN 211497790U CN 201922412416 U CN201922412416 U CN 201922412416U CN 211497790 U CN211497790 U CN 211497790U
- Authority
- CN
- China
- Prior art keywords
- spraying
- water heater
- liner
- wall
- inner container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 238000005507 spraying Methods 0.000 title claims abstract description 119
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 88
- 210000003298 dental enamel Anatomy 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 239000007921 spray Substances 0.000 claims abstract description 26
- 230000008859 change Effects 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims 2
- 239000000725 suspension Substances 0.000 description 11
- 230000006872 improvement Effects 0.000 description 8
- 238000011084 recovery Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Images
Abstract
An online automatic enamel spraying system for the outer wall of a water heater liner comprises a conveying mechanism, a water heater liner, a spraying mechanism and a spraying mechanism, wherein the conveying mechanism is used for suspending the water heater liner and driving the water heater liner to move at a preset speed; the reciprocating spraying device is arranged on one side of the conveying mechanism and comprises a lifting mechanism and a spraying mechanism driven by the lifting mechanism, the spraying mechanism at least comprises two spray guns, all the spray guns surround the outer side of the water heater liner, the spray heads of all the spray guns face the outer wall of the water heater liner, and the sum of the spraying amplitudes of all the spray guns is equal to the outer surface of the water heater liner corresponding to the spray guns; and the control system comprises a sensor and a control system main body, when the sensor detects the inner container of the water heater, the control system main body controls the reciprocating spraying device to sleeve the spraying mechanism to the outer side of the inner container of the water heater from the bottom of the inner container of the water heater, and performs reciprocating spraying up and down until the glaze is coated on the outer surface of the inner container of the water heater. The utility model has the advantages of the outer wall of the water heater inner container can be sprayed, and the water heater inner container does not need to be transferred.
Description
Technical Field
The utility model relates to an online automatic system of warding off that spouts of water heater inner bag outer wall.
Technical Field
The inner container of the water heater requires that the outer surface of the inner container after being fired is not allowed to have oxide skin to fall off, and the surface is required to be smooth without any rough particulate matter, so that a copper pipe is prevented from being scratched; therefore, the outer wall of the inner container needs to be subjected to enamel spraying treatment, the enamel spraying thickness does not exceed 100 mu m, and the quality problems of porcelain explosion and the like cannot be caused to the inner enamel after external spraying are required. The inner container of the water heater generally adopts a suspension conveying stepping type operation; the existing suspension systems are divided into two types, one type is a branched chain type suspension system, the branched chain type suspension system adopts one set of suspension system for spraying, the other set of suspension system for baking is adopted, and the suspension system for spraying allows the inner container of the water heater to rotate so as to facilitate the spraying; the baking suspension system does not allow the inner container of the water heater to rotate, so that the inner container of the water heater needs to be manually or mechanically transferred to the baking suspension system after being sprayed, and in such a way, the transfer step of the inner container of the water heater is increased, the process is complicated, and the cost is increased. How to both realize carrying out the spraying to the outer wall of water heater inner bag on toasting the suspension, need not carry out the inner bag again and shift, be the problem that awaits the solution in the trade.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a do not need rotatory water heater inner bag to the society on toasting the suspension, both can carry out the spraying to the outer wall of water heater inner bag, need not carry out the online automatic system that enamels that spouts of water heater inner bag outer wall that the water heater inner bag shifted again.
The technical scheme of the utility model is that: the on-line automatic enamel spraying system for the outer wall of the water heater liner comprises a conveying mechanism, a spraying mechanism and a spraying mechanism, wherein the conveying mechanism is used for suspending the water heater liner and driving the water heater liner to move at a preset speed;
the reciprocating spraying device is arranged on one side of the conveying mechanism and comprises a lifting mechanism and a spraying mechanism driven by the lifting mechanism, the spraying mechanism at least comprises two spray guns, all the spray guns surround the outer side of the water heater liner, the spray heads of all the spray guns face the outer wall of the water heater liner, and the sum of the spraying amplitudes of all the spray guns is equal to the outer surface of the water heater liner corresponding to the spray guns;
and the control system comprises a sensor and a control system main body, when the sensor detects the inner container of the water heater, the control system main body controls the reciprocating spraying device to sleeve the spraying mechanism to the outer side of the inner container of the water heater from the bottom of the inner container of the water heater, and performs reciprocating spraying up and down until the glaze is coated on the outer surface of the inner container of the water heater.
As right the utility model discloses an it is right the improvement, the utility model discloses still include the automatic tracking mechanism, reciprocal spraying device is established on the automatic tracking mechanism, and the instruction according to the control system main part of automatic tracking mechanism takes reciprocal spraying device and conveying mechanism advance in step, and reciprocal spraying device accomplishes the spraying after, the automatic tracking mechanism will reciprocal spraying device resets.
As right the utility model discloses an it is the improvement, spraying mechanism includes the support be equipped with a drum face in the support evenly be equipped with a plurality of spray gun on the drum face, the diameter of the circle at the shower nozzle place of all spray guns is greater than the diameter of water heater inner bag.
As an improvement to the present invention, the tracking mechanism includes a frame, a first linear slide rail pair and a second linear slide rail pair are respectively disposed on two sides of the frame, a screw nut driving mechanism is disposed between the first linear slide rail pair and the second linear slide rail pair, and a driving source drives a screw rod in the screw nut driving mechanism to rotate, so that a nut in the screw nut driving mechanism drives a first linear slider and a second linear slider in the first linear slide rail pair and the second linear slide rail pair to reciprocate; the first linear slide block and the second linear slide block drive the reciprocating spraying device to move.
As right the utility model discloses an it is right as the improvement, elevating system includes the second support be equipped with second screw-nut structure on the second support, second nut in the second screw-nut structure with spraying mechanism connects, and second driving source drive second lead screw is rotatory to take through the second nut reciprocating motion about the spraying mechanism.
As a right improvement, the utility model discloses still include the spraying cabinet, the outer wall spraying of water heater inner bag is in accomplish in the spraying cabinet.
As right the utility model discloses an it is right the improvement, the utility model discloses still include glaze recovery system, glaze recovery system is located the bottom of spraying cabinet for the glaze retrieves.
As right the utility model discloses an it is right the improvement, the utility model discloses still include exhaust system, exhaust system includes air exhauster and exhaust column, the one end of exhaust column and the sub-unit connection of spraying cabinet, the air exhauster is established on the other end of exhaust column.
As a modification of the present invention, a guide plate is provided in the exhaust pipe, and the guide plate is set to change the flow direction of the gas in the exhaust pipe.
As an improvement, the utility model is provided with a filter layer above the guide plate in the exhaust pipe.
The utility model discloses owing to adopted reciprocal spraying device, reciprocal spraying device is under control system's control, under the non-pivoted condition of water heater inner bag, carries out the spraying to the outer wall of water heater inner bag, like this, just can reach both can carry out the spraying to the outer wall of water heater inner bag, need not shift the purpose of water heater inner bag again.
Drawings
Fig. 1 is a schematic side view of an embodiment of the present invention.
Fig. 2 is a schematic top view of the embodiment of fig. 1.
Detailed Description
Referring to fig. 1 to 2, fig. 1 to 2 disclose an on-line automatic enamel spraying system for the outer wall of a water heater liner, which comprises a conveying mechanism 1 for suspending a water heater liner 11 and driving the water heater liner 11 to move at a predetermined speed; the conveying mechanism 1 comprises a conveying chain 12 and a hanging hanger 13, the upper end of the hanging hanger 13 is connected with the conveying chain 12, and the lower end of the hanging hanger 13 is hung with a water heater inner container 11.
The reciprocating spraying device 2 is arranged on one side of the conveying mechanism 1 and comprises a lifting mechanism 21 and a spraying mechanism 22 driven by the lifting mechanism 21, the spraying mechanism 22 at least comprises two spraying guns 221, all the spraying guns 221 surround the outer side of the water heater liner 11, the spraying heads of all the spraying guns 221 face the outer wall of the water heater liner 11, and the sum of the spraying widths 222 of all the spraying guns 221 is equal to the outer surface of the water heater liner 11 corresponding to the spraying guns 221; in this embodiment, the number of the spray guns 221 is 8, and the sum of the spraying widths 222 of the 8 spray guns 221 is exactly equal to the outer surface of the water heater liner 11 on the plane where the spray guns 221 are located, obviously, the number of the spray guns 221 can be selected from integers greater than or equal to 2 according to the diameters of different water heater liners 11, and when the diameter of the water heater liner 11 is small, 2 to 4 spray guns 221 can be selected; if the diameter of the inner container 11 of the water heater is larger, 5-10 spray guns 221 can be selected; if the diameter of the inner container 11 of the water heater is larger, more than 11 spray guns 221 can be selected. In this embodiment, the spraying mechanism 22 includes a support 222, a cylindrical surface is disposed in the support 222, a plurality of spray guns 221 are uniformly disposed on the cylindrical surface, and the diameter of a circle in which the nozzles of all the spray guns 221 are located is greater than the diameter of the water heater inner container 11.
And the control system (not shown) comprises a sensor and a control system main body, when the sensor detects the water heater liner 11, the control system main body controls the reciprocating spraying device 2 to sleeve the spraying mechanism 22 to the outer side of the water heater liner 11 from the bottom of the water heater liner 11, and performs reciprocating spraying up and down until the glaze is coated on the outer surface of the water heater liner 11. The sensor in this embodiment may be a photosensor.
In the above embodiment, after the sensor senses the water heater liner 11, the control system main body controls the water heater liner 11 to stop (the liner is not in a stop state but in an operating state), and simultaneously controls the reciprocating spraying device 2 to sleeve the spraying mechanism 22 from the bottom of the water heater liner 11 to the outer side of the water heater liner 11, and performs reciprocating spraying up and down until the outer surface of the water heater liner 11 is completely coated with the glaze.
In order to keep online synchronous spraying, the utility model discloses still include automatic tracking mechanism (not drawn), reciprocal spraying device 2 is established on automatic tracking mechanism, and automatic tracking mechanism takes according to the instruction of control system main part reciprocal spraying device 2 advances with conveying mechanism 1 is synchronous, and after reciprocal spraying device 2 accomplished the spraying, automatic tracking mechanism will reciprocal spraying device 2 resets. Thus, the production efficiency of the spray coating can be further improved.
Preferably, the tracking mechanism comprises a rack, a first linear slide rail pair and a second linear slide rail pair are respectively arranged on two sides of the rack, a screw-nut driving mechanism is arranged between the first linear slide rail pair and the second linear slide rail pair, and a driving source drives a screw rod in the screw-nut driving mechanism to rotate, so that a nut in the screw-nut driving mechanism drives a first linear slide block and a second linear slide block in the first linear slide rail pair and the second linear slide rail pair to reciprocate; the first linear slide and the second linear slide drive the reciprocating spraying device 2 to move.
Preferably, the lifting mechanism 21 comprises a second bracket 211, a second screw nut structure 212 is arranged on the second bracket 211, a second nut in the second screw nut structure 212 is connected with the spraying mechanism 22, and a second driving source 213 drives a second screw to rotate, so that the second screw nut drives the spraying mechanism 22 to move up and down.
Preferably, for environmental protection, the utility model also comprises a spraying cabinet 5, the spraying of the outer wall of the water heater inner container 11 is completed in the spraying cabinet 5; the utility model also comprises a glaze recovery system 51, wherein the glaze recovery system 51 is positioned at the bottom of the spraying cabinet 5 and is used for recovering glaze; the utility model also comprises an air draft system 52, wherein the air draft system 52 comprises an exhaust fan 521 and an exhaust pipe 522, one end of the exhaust pipe 522 is connected with the lower part of the spraying cabinet 5, and the exhaust fan 521 is arranged at the other end of the exhaust pipe 522; a guide plate 5221 is arranged in the exhaust pipe 522, and the guide plate 5221 is arranged to change the flow direction of the gas in the exhaust pipe 522, so that the flow time of the gas mixed with the glaze particles in the exhaust pipe 522 is prolonged, part of the glaze particles are accumulated and sink, further recycling is facilitated, and the glaze adhered to the inside of the exhaust pipe 522 is also reduced.
Preferably, a filter layer 5222 is disposed above the guide plate 5221 in the exhaust pipe 522 to further filter out glaze particles, so as to achieve the effect of purifying exhaust gas.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes are intended to fall within the scope of the claims.
Claims (10)
1. The utility model provides an online automatic system of warding off that spouts of water heater inner bag outer wall which characterized in that: comprises that
The conveying mechanism (1) is used for suspending the water heater liner (11) and driving the water heater liner (11) to move at a preset speed;
the reciprocating spraying device (2) is arranged on one side of the conveying mechanism (1) and comprises a lifting mechanism (21) and a spraying mechanism (22) driven by the lifting mechanism (21), the spraying mechanism (22) at least comprises two spraying guns (221), all the spraying guns (221) surround the outer side of the water heater liner (11), the spraying heads of all the spraying guns (221) face the outer wall of the water heater liner (11), and the sum of the spraying amplitudes of all the spraying guns (221) is equal to the outer surface of the water heater liner (11) corresponding to the spraying guns (221);
the control system comprises a sensor and a control system main body, when the sensor detects the water heater inner container (11), the control system main body controls the reciprocating spraying device (2) to sleeve the spraying mechanism (22) to the outer side of the water heater inner container (11) from the bottom of the water heater inner container (11), and the reciprocating spraying is carried out up and down until the glaze is coated on the outer surface of the water heater inner container (11).
2. The on-line automatic enamel spraying system for the outer wall of the liner of the water heater as claimed in claim 1, which is characterized in that: the automatic spraying device is characterized by further comprising an automatic tracking mechanism, the reciprocating spraying device (2) is arranged on the automatic tracking mechanism, the automatic tracking mechanism drives the reciprocating spraying device (2) and the conveying mechanism (1) to move synchronously according to instructions of the control system main body, and the automatic tracking mechanism resets the reciprocating spraying device (2) after the reciprocating spraying device (2) finishes spraying.
3. The on-line automatic enamel spraying system for the outer wall of the liner of the water heater as claimed in claim 1 or 2, which is characterized in that: the spraying mechanism (22) comprises a support (222), a cylindrical surface is arranged in the support (222), a plurality of spray guns (221) are uniformly arranged on the cylindrical surface, and the diameter of a circle where spray heads of all the spray guns (221) are located is larger than that of the water heater inner container (11).
4. The on-line automatic enamel spraying system for the outer wall of the liner of the water heater as claimed in claim 2, which is characterized in that: the tracking mechanism comprises a rack, a first linear slide rail pair and a second linear slide rail pair are respectively arranged on two sides of the rack, a screw rod nut driving mechanism is arranged between the first linear slide rail pair and the second linear slide rail pair, and a driving source drives a screw rod in the screw rod nut driving mechanism to rotate, so that a nut in the screw rod nut driving mechanism drives a first linear slide block and a second linear slide block in the first linear slide rail pair and the second linear slide rail pair to reciprocate; the first linear slide block and the second linear slide block drive the reciprocating spraying device (2) to move.
5. The on-line automatic enamel spraying system for the outer wall of the liner of the water heater as claimed in claim 1 or 2, which is characterized in that: the lifting mechanism (21) comprises a second support (211), a second lead screw nut structure (212) is arranged on the second support (211), a second nut in the second lead screw nut structure (212) is connected with the spraying mechanism (22), and a second driving source (213) drives a second lead screw to rotate, so that the spraying mechanism (22) is driven to reciprocate up and down through the second nut.
6. The on-line automatic enamel spraying system for the outer wall of the liner of the water heater as claimed in claim 1 or 2, which is characterized in that: the water heater is characterized by further comprising a spraying cabinet (5), and the spraying of the outer wall of the water heater inner container (11) is completed in the spraying cabinet (5).
7. The on-line automatic enamel spraying system for the outer wall of the liner of the water heater as claimed in claim 6, which is characterized in that: the glaze recycling system (51) is arranged at the bottom of the spraying cabinet (5) and used for recycling the glaze.
8. The on-line automatic enamel spraying system for the outer wall of the liner of the water heater as claimed in claim 6, which is characterized in that: still include exhaust system (52), exhaust system (52) include exhaust fan (521) and exhaust column (522), the sub-unit connection of one end and spraying cabinet (5) of exhaust column (522), establish exhaust fan (521) on the other end of exhaust column (522).
9. The on-line automatic enamel spraying system for the outer wall of the liner of the water heater as claimed in claim 8, which is characterized in that: a guide plate (5221) is provided within the extraction duct (522), the guide plate (5221) being arranged to change the flow direction of gas within the extraction duct (522).
10. The on-line automatic enamel spraying system for the outer wall of the liner of the water heater as claimed in claim 9, which is characterized in that: a filter layer (5222) is arranged above the guide plate (5221) in the exhaust pipe (522).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922412416.5U CN211497790U (en) | 2019-12-29 | 2019-12-29 | Online automatic enamel spraying system for outer wall of water heater liner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922412416.5U CN211497790U (en) | 2019-12-29 | 2019-12-29 | Online automatic enamel spraying system for outer wall of water heater liner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211497790U true CN211497790U (en) | 2020-09-15 |
Family
ID=72395955
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922412416.5U Withdrawn - After Issue CN211497790U (en) | 2019-12-29 | 2019-12-29 | Online automatic enamel spraying system for outer wall of water heater liner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211497790U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111041484A (en) * | 2019-12-29 | 2020-04-21 | 东莞市天美新自动化设备有限公司 | Online automatic enamel spraying system for outer wall of water heater liner |
-
2019
- 2019-12-29 CN CN201922412416.5U patent/CN211497790U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111041484A (en) * | 2019-12-29 | 2020-04-21 | 东莞市天美新自动化设备有限公司 | Online automatic enamel spraying system for outer wall of water heater liner |
| CN111041484B (en) * | 2019-12-29 | 2024-03-19 | 东莞市天美新自动化设备有限公司 | Online automatic enamel spraying system for outer wall of water heater liner |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20200915 Effective date of abandoning: 20240319 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20200915 Effective date of abandoning: 20240319 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |