CN211471840U

CN211471840U - Garment dyeing machine

Info

Publication number: CN211471840U
Application number: CN201922408578.1U
Authority: CN
Inventors: 殷玉敏; 夏筛根
Original assignee: Jingjiang Huaxia Technology Co ltd
Current assignee: Jingjiang Huaxia Technology Co ltd
Priority date: 2019-12-28
Filing date: 2019-12-28
Publication date: 2020-09-11
Anticipated expiration: 2029-12-28

Abstract

The utility model relates to a garment dyeing machine, including control box and fuselage, the control box sets up on the fuselage, and with fuselage fixed connection, be equipped with the dye vat in the fuselage, a machine support, drive mechanism and heater, drive mechanism passes through frame and fuselage fixed connection, drive mechanism includes drive machine, first belt pulley, second belt pulley and belt, the second belt pulley is connected to the one end of axis of rotation, the other end stretches into in the dye vat from the dye vat bottom, and with liquid board fixed connection turns over, the end fixed connection that stretches out of first belt pulley and drive machine, the cover is equipped with the belt between first belt pulley and the second belt pulley, control box and drive machine electric connection, the dye vat includes jar mouth and jar body, the jar mouth is fixed on the mesa of fuselage, the heater sets up in the lower part of dye vat, heater and control box electric connection. The utility model provides a ready-made clothe dyeing machine compact structure, the accuse temperature is good, and the operation mode is soft, and not fragile dye vat has guaranteed product quality, has practiced thrift the cost, has improved production efficiency.

Description

Garment dyeing machine

Technical Field

The utility model belongs to fabrics dyeing equipment field, concretely relates to ready-made clothe dyeing machine.

Background

The traditional ready-made clothes dyeing machine is large in size, clothes are originally arranged in a yarn cage, and the yarn cage can cause the interior of a cylinder body to be rubbed or impacted in the rotating process of the yarn cage, so that the cylinder body is scratched, and the service life of the ready-made clothes dyeing machine is influenced. Traditional ready-made clothes dyeing machine power is big, and the ready-made clothes sample to, generally be well appearance and above, when needs little sample, such ready-made clothes dyeing machine wastes water, electricity and dyestuff, and traditional ready-made clothes dyeing machine directly heaies up moreover, does not have the control box, can't accurate control temperature rate.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to provide a ready-made clothes dyeing machine overcomes above-mentioned defect, through the institutional advancement to ready-made clothes dyeing machine, solves the easy scotch of cylinder body, life is short, not energy-concerving and environment-protective scheduling problem.

In order to solve the technical problem, the utility model provides a garment dyeing machine, which comprises a control box and a machine body, wherein the control box is arranged on the machine body and is fixedly connected with the machine body, a dye vat, a frame, a transmission mechanism and a heater are arranged in the machine body,

the transmission mechanism is fixedly connected with the machine body through the rack, the transmission mechanism comprises a transmission motor, a first belt pulley, a second belt pulley and a belt, one end of a rotating shaft is connected with the second belt pulley, the other end of the rotating shaft extends into the dye vat from the bottom of the dye vat and is fixedly connected with the liquid turning plate, the first belt pulley is fixedly connected with the extending end of the transmission motor, the belt is sleeved between the first belt pulley and the second belt pulley, the control box is electrically connected with the transmission motor, when the control box is opened, the transmission motor drives the first belt pulley to rotate, the first belt pulley drives the second belt pulley to rotate through the belt, the second belt pulley drives the rotating shaft and the liquid turning plate to rotate, the dye vat comprises a vat opening and a vat body, and the vat opening is fixed on the table board of the machine body, the heater is arranged at the lower part of the dye vat and is electrically connected with the control box.

As a clothing dyeing machine's an preferred scheme, be equipped with the backup pad in the dye vat, the backup pad is circular flat structure, the backup pad will the body of the vat falls into upper portion and lower part, establishes upper portion and holds the chamber for the first, and the lower part holds the chamber for the second, first volume that holds the chamber is greater than the second holds the volume in chamber, turn over the liquid board and be located the top at the center of backup pad, the evagination in the backup pad, and with the backup pad is a body structure, work as the axis of rotation drives when turning over the liquid board and rotating, the backup pad also rotates, the heater sets up the second holds in the chamber.

As a clothing dyeing machine's an preferred scheme, the liquid board that turns over has fixed part and blade portion, the center pin of fixed part with the center pin of backup pad is same center pin, blade portion is including having three blade at least, blade evenly distributed in around the fixed part, the one end of every blade with fixed part fixed connection.

As a preferred scheme of ready-made clothe dyeing machine, be equipped with a plurality of vortex posts in the dye vat, it is a plurality of vortex post evenly distributed is in the jar body, and fix on the inner wall of jar body, it is a plurality of the vortex post is all in the top of backup pad.

As the utility model relates to a ready-made clothes dyeing machine's an preferred scheme, be equipped with a plurality of first backwater holes in the backup pad.

As a preferred scheme of ready-made clothe dyeing machine, be equipped with the filter screen in the dye vat, the filter screen sets up the below of backup pad, the heater sets up the below of filter screen.

As an optimal solution of the garment dyeing machine, the second holds and still is equipped with the probe in the chamber, the probe with control box electric connection.

As the utility model discloses a clothing dyeing machine's an optimal selection scheme, the bottom of dye vat is equipped with the drain pipe.

As the utility model relates to a ready-made clothe dyeing machine's an preferred scheme, the dye vat includes the cylinder cap, the cylinder cap expose in the fuselage, the cylinder cap lid is located on the jar mouth.

As an optimized proposal of the ready-made clothes dyeing machine, a sight glass cover is arranged on the cylinder cover.

Compared with the prior art, the utility model provides a ready-made clothe dyeing machine improves part structure and position in the dyeing machine fuselage, has following advantage:

1. the ready-made clothes dyeing machine is suitable for proofing, color correction and re-dyeing of 1-2 clothes or 2-3 trousers in the market, is convenient to operate, consumes less water, occupies small area, saves energy and reduces emission;

2. the dye vat can be disassembled and is convenient to clean;

3. the top of the dye vat body is exposed, so that clothes or trousers can be conveniently observed and put in;

4. the large-screen touch screen PLC is adopted for control, a flexible and convenient operation system is adopted, process parameters are set digitally, the automation degree is high, electric heating is carried out from the lower side of the cylinder body, and the temperature of the garment dyeing machine is well controlled;

5. the operation mode is soft, and the clothes are suspended in the center of the vat body through the liquid turning plate and the turbulence column and are in contact with the dye liquor without a yarn cage, so that the dye vat is not easy to damage.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without inventive labor.

Fig. 1 is a schematic front view of a ready-made clothes dyeing machine according to the present invention;

fig. 2 is a schematic view of a top view structure of a garment dyeing machine according to the present invention.

Wherein: the device comprises a control box 1, a machine body 2, a dye vat 3, a vat opening 31, a vat body 32, a first accommodating cavity 321, a second accommodating cavity 322, a cylinder cover 33, a frame 4, a transmission motor 51, a first belt pulley 52, a second belt pulley 53, a belt 54, a heater 6, a rotating shaft 7, a liquid turning plate 8, a fixing part 81, a blade part 82, a supporting plate 9, a first water return hole 91, a flow disturbing column 10, a probe 11 and a drain pipe 12.

Detailed Description

A ready-made clothes dyeing machine, including control box 1 and fuselage 2, control box 1 sets up on fuselage 2 to with fuselage 2 fixed connection, be equipped with dye vat 3, frame 4, drive mechanism (not shown) and heater 6 etc. in the fuselage 2.

In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the following embodiments.

First, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with at least one implementation of the invention is included. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.

Secondly, the utility model discloses utilize structural schematic diagram etc. to describe in detail, when detailing the embodiment of the utility model, for the convenience of explanation, the schematic diagram that shows ready-made clothe dyeing machine structure can not do local enlargement according to general proportion, moreover the schematic diagram is the example only, and it should not limit the scope of the utility model protection here. In addition, the actual fabrication process should include three-dimensional space of length, width and depth.

Referring to fig. 1, fig. 1 is a schematic view of a ready-made clothes dyeing machine according to the present invention; fig. 2 is a schematic view of a top view structure of a garment dyeing machine according to the present invention. As shown in fig. 1 and 2, a ready-made clothes dyeing machine, including control box 1 and fuselage 2, control box 1 sets up on fuselage 2 to with fuselage 2 fixed connection, be equipped with dye vat 3, frame 4, drive mechanism and heater 6 in the fuselage 2. Among the mechanisms, the frame 4 is used for fixing the dye vat 3, the transmission mechanism and the heater 6 in the machine body 2, and the control box 1 controls the starting of the transmission mechanism, the rotation and the stop of the liquid turnover plate 8 at the bottom of the dye vat 3, the lifting temperature of the heater 6 or the monitoring of the probe 11. The heater 6 is used to raise the temperature of the dye liquor and is located in a variety of positions including, but not limited to, that shown in figure 1. The heater 6 is preferably located within the dye vat 3 near the bottom of the dye vat 3. The advantage of this is that the dye liquor in the dye vat 3 can be heated quickly, avoiding energy losses, poor heating or cooling. Through the temperature in probe 11 monitoring dye vat 3 to in conveying temperature information to control box 1, by control box 1 according to temperature information content to heater 6 give-out order, reach the purpose of control heating temperature from this, make temperature control more convenient, accurate.

The dye vat 3, the liquid-turning plate 8, the turbulence column 10 and the transmission mechanism in the machine body 2 will be described separately.

In order to make the arrangement modes of the dye vat 3, the liquid turning plate 8 and the turbulence column 10 more popular and understandable, the structures and the positions of the dye vat 3, the liquid turning plate 8 and the turbulence column 10 are introduced firstly: the dye vat 3 is divided into an upper area and a lower area by taking the support plate 9 as a boundary, namely a first accommodating cavity 321 and a second accommodating cavity 322, the first accommodating cavity 321 is used for accommodating objects to be dyed and dye liquor, the liquor turning plate 8 is positioned in the first accommodating cavity 321, and the liquor turning plate 8 is used for horizontally stirring the dye liquor. The turbulence column 10 is arranged on the side wall of the first accommodating cavity 321, the second accommodating cavity 322 is used for accommodating the rotating shaft 7, the probe 11 and the heater 6, a cylinder cover 33 is covered on the cylinder opening 31, a viewing mirror cover can be arranged on the cylinder cover 33 and used for observing the dyeing condition in the cylinder body 32, and a drain pipe 12 is arranged at the bottom of the cylinder body 32 and used for discharging waste liquid.

In the embodiment shown in fig. 1, a plurality of first water return holes 91 are provided on the supporting plate 9 for circulating the dye liquor from the first accommodating chamber 321 to the second accommodating chamber 322 and from the second accommodating chamber 322 back to the first accommodating chamber 321, and a filter screen (not shown) is provided below the supporting plate 9 for preventing fibers and the like contained in the dye liquor from entering the transmission motor 51 below the filter screen.

In the embodiment shown in fig. 2, the liquid-turning plate 8 is divided into a fixing portion 81 and a blade portion 82, the central axis of the fixing portion 81 and the central axis of the supporting plate 9 are the same, the blade portion 82 includes at least three blades, the blades are uniformly distributed around the fixing portion 81, one end of each blade is fixedly connected with the fixing portion 81, and the blades are used for pushing the dyeing liquid and the cloth to the middle of the first accommodating cavity 321 in the rotating process.

The transmission mechanism is described below:

the transmission mechanism comprises a transmission motor 51 for providing a power source for the liquid turning plate 8, a first belt pulley 52 for transmitting the power of the transmission motor 51, a belt 54 for transmitting the power of the first belt pulley 52 and a second belt pulley 53 for transmitting the power to the rotating shaft 7, one end of the rotating shaft 7 penetrates through the bottom of the dye vat 3 and the supporting plate 9 to be connected with the liquid turning plate 8, the other end of the rotating shaft is connected with the second belt pulley 53, the first belt pulley 52 is rotatably connected with the second belt pulley 53 through the belt 54, the first belt pulley 52 is arranged on the transmission motor 51, and the control box 1 is electrically connected with the transmission motor 51. When starting drive motor 51, under the effect of turning over liquid board 8 and vortex post 10, rotate and make dye liquor and cloth to hold the middle propelling movement of chamber 321 toward first, avoid with the striking of the inner wall of cylinder 32, increase the risk of damaging the cloth.

In the embodiment shown in fig. 1 to 2, the operating principle of the transmission mechanism described above is as follows: when the transmission motor 51 is started by the control box 1, the transmission motor 51 drives the first belt pulley 52 to rotate, the first belt pulley 52 drives the second belt pulley 53 to rotate through the belt 54, the second belt pulley 53 drives the rotating shaft 7 to rotate, therefore, through the rotation of the rotating shaft 7, the liquid turning plate 8 also rotates to drive the fabric to rotate, the fabric always drops in the first containing cavity 321 under the rotating effect, the dye liquor is stored in the first containing cavity 321 and the second containing cavity 322 after entering the vat body 32, and therefore, the fabric is always immersed in the dye liquor in the rotating process of the dye vat 3.

The structure is the steps involved in the use process of the transmission mechanism in the garment dyeing machine.

Specifically, the following are mentioned: the control box 1 specifically includes a touch screen computer and the like. Since these are well known to those skilled in the art, they will not be described herein.

The operating steps of the ready-made clothes dyeing machine are as follows: pressing a power button, turning on a touch screen computer, inputting a required dyeing process to a process meter to ensure that the required dyeing process is conveniently selected during dyeing operation, opening a cylinder cover 33, putting a fabric, closing the cylinder cover 33, wherein the dye solution is already in a dye vat 3, the dye solution is formed by mixing a dye and an auxiliary agent, running a preset test process program by using the touch screen computer, starting a transmission motor 51 to drive a first belt pulley 52 to rotate, driving a second belt pulley 53 to rotate by the first belt pulley 52 through a belt 54, rotating a shaft 7 and a liquid turning plate 8 to rotate, selecting a proper rotating speed and heating temperature in the touch screen computer, determining heating time and temperature by a heater 6 according to the temperature measured by a probe 11, starting a cleaning process by using the touch screen computer after the dyeing process program is finished, firstly enabling the fabric and the dye solution to flow out of the dye vat 3 from a drain pipe 12, then feeding clean water into the dye vat 3 for spin-drying and washing, and (5) spin-drying again until the process setting is finished, and finishing the operation.

The garment dyeing machine has the advantages of compact overall structural design, small occupied area, convenient operation, suitability for dyeing 1-2 pieces of clothes and 2-3 pieces of trousers in the market, convenient proofing, energy conservation and emission reduction. The fabric is placed in a dye vat 3 and is heated by matching the control box 1 with the heater 6 and the probe 11, so that the environment is protected, the energy is saved, and the temperature rate is accurately controlled; the control box 1 is adopted for control, the process parameter is set digitally, the automation degree is high, the fabric is uniformly turned in the dye vat 3, the uniform dyeing of the woven tape is ensured, and the dewatering function can be performed after the dyeing is finished; the liquid turning plate 8 and the turbulence column 10 suspend the clothes in the dye liquor, so that scratching is avoided; the product quality is ensured, the cost is saved, and the production efficiency is improved.

It should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be modified or replaced with equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the scope of the claims of the present invention.

Claims

1. Garment dyeing machine, including control box and fuselage, the control box set up in on the fuselage, and with fuselage fixed connection, its characterized in that: the dye vat, the frame, the transmission mechanism and the heater are arranged in the machine body,

2. Garment dyeing machine, according to claim 1, characterized in that: be equipped with the backup pad in the dye vat, the backup pad is circular flat structure, the backup pad will the body of the vat falls into upper portion and lower part, establishes upper portion and holds the chamber for the first, and the lower part holds the chamber for the second, the first volume that holds the chamber is greater than the second holds the volume in chamber, turn over the liquid board and be located the top at the center of backup pad, evaginate in the backup pad, and with the backup pad is a body structure, work as the axis of rotation drives when turning over the liquid board and rotating, the backup pad also rotates, the heater sets up in the second holds the chamber.

3. Garment dyeing machine, according to claim 2, characterized in that: the liquid turning plate is provided with a fixing part and blade parts, the central shaft of the fixing part and the central shaft of the supporting plate are the same central shaft, the blade parts comprise at least three blades, the blades are uniformly distributed around the fixing part, and one end of each blade is fixedly connected with the fixing part.

4. Garment dyeing machine, according to claim 2, characterized in that: the dye vat is internally provided with a plurality of turbulence columns which are uniformly distributed in the vat body and fixed on the inner wall of the vat body, and the turbulence columns are arranged above the supporting plate.

5. Garment dyeing machine, according to claim 2, characterized in that: a plurality of first water return holes are formed in the supporting plate.

6. Garment dyeing machine, according to claim 2, characterized in that: a filter screen is arranged in the dye vat, the filter screen is arranged below the supporting plate, and the heater is arranged below the filter screen.

7. Garment dyeing machine, according to claim 2, characterized in that: still be equipped with the probe in the second holds the chamber, the probe with control box electric connection.

8. Garment dyeing machine, according to claim 1, characterized in that: and a drain pipe is arranged at the bottom of the dye vat.

9. Garment dyeing machine, according to claim 1, characterized in that: the dye vat comprises a vat cover, the vat cover is exposed out of the machine body, and the vat cover is arranged on the vat opening.

10. A garment dyeing machine as claimed in claim 9, characterized by: the cylinder cover is provided with a sight glass cover.