CN211471503U - Wear-resisting ball guenching unit - Google Patents

Wear-resisting ball guenching unit Download PDF

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Publication number
CN211471503U
CN211471503U CN201922115141.9U CN201922115141U CN211471503U CN 211471503 U CN211471503 U CN 211471503U CN 201922115141 U CN201922115141 U CN 201922115141U CN 211471503 U CN211471503 U CN 211471503U
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China
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quenching
feeding
liquid
discharging
wear
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CN201922115141.9U
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Chinese (zh)
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朱冬祥
蒋杰
周云霞
竺翠云
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Anhui Ruitai New Material Technology Co ltd
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Anhui Ruitai New Material Technology Co ltd
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Abstract

The utility model provides a wear-resistant ball quenching device, which comprises a quenching tank, a liquid supply mechanism and a liquid outlet mechanism; the quenching bath is provided with a quenching cavity; the liquid supply mechanism comprises a liquid inlet pipe and a plurality of liquid supply pipes, the liquid supply pipes are horizontally arranged and are arranged at intervals in the quenching cavity along the vertical direction, a plurality of liquid supply holes are distributed on the liquid supply pipes, the liquid inlet pipe is arranged outside the quenching pool and is communicated with the liquid supply pipes; the liquid outlet mechanism comprises a liquid outlet pipe and a plurality of liquid outlet pipes, the liquid outlet pipes are horizontally arranged and are arranged in the quenching cavity at intervals along the vertical direction, the liquid outlet pipes are respectively arranged opposite to the liquid supply pipes, a plurality of liquid outlet holes are distributed in the liquid outlet pipes, and the liquid outlet pipe is arranged outside the quenching pool and is communicated with the liquid outlet pipes. The utility model continuously updates the quenching liquid in the quenching cavity, ensures the uniform temperature of the quenching liquid in the quenching cavity and ensures the quenching quality of the wear-resistant ball.

Description

Wear-resisting ball guenching unit
Technical Field
The utility model relates to a wear-resisting ball processing technology field especially relates to a wear-resisting ball guenching unit.
Background
The wear-resistant balls need to be quenched, so that the strength, hardness, wear resistance, fatigue strength, toughness and the like of the wear-resistant balls are improved, the quenching effect of the wear-resistant balls is greatly influenced by the temperature of quenching liquid and the uniformity of temperature distribution, the cooling speed is obviously reduced due to the overhigh temperature of the quenching liquid, the quenching effect cannot be achieved, and in addition, the distribution and the dispersibility of the steel balls during quenching also have great influence on the uniformity of the temperature.
The existing quenching equipment often adopts a larger quenching tank, the heated wear-resistant balls are conveyed into the quenching tank for quenching, and the quenching effect of the wear-resistant balls is influenced due to uneven temperature in the quenching tank.
SUMMERY OF THE UTILITY MODEL
Based on the technical problems existing in the background technology, the utility model provides a wear-resisting ball quenching device.
The utility model provides a wear-resistant ball quenching device, which comprises a quenching tank, a liquid supply mechanism and a liquid outlet mechanism;
the quenching bath is provided with a quenching cavity;
the liquid supply mechanism comprises a liquid inlet pipe and a plurality of liquid supply pipes, the liquid supply pipes are horizontally arranged and are arranged at intervals in the quenching cavity along the vertical direction, a plurality of liquid supply holes are distributed on the liquid supply pipes, the liquid inlet pipe is arranged outside the quenching pool and is communicated with the liquid supply pipes;
the liquid outlet mechanism comprises a liquid outlet pipe and a plurality of liquid outlet pipes, the liquid outlet pipes are horizontally arranged and are arranged in the quenching cavity at intervals along the vertical direction, the liquid outlet pipes are respectively arranged opposite to the liquid supply pipes, a plurality of liquid outlet holes are distributed in the liquid outlet pipes, and the liquid outlet pipe is arranged outside the quenching pool and is communicated with the liquid outlet pipes.
Preferably, the quenching bath is further provided with a circulating liquid cavity, a heating device is arranged in the circulating liquid cavity, the liquid inlet pipe and the liquid outlet pipe are communicated with the circulating liquid cavity, and the liquid inlet pipe is provided with a liquid inlet pump and the liquid outlet pipe is provided with a liquid outlet pump.
Preferably, the device also comprises a moving mechanism, a feeding mechanism and a discharging mechanism; the moving mechanism comprises a moving belt, a moving driving roller, a moving driven roller and a moving motor, the moving driving roller and the moving driven roller are arranged at the bottom end of the quenching cavity in parallel, the moving belt is sleeved on the moving driving roller and the moving driven roller, a plurality of wear-resistant ball clamping grooves are arranged on the moving belt along the conveying direction of the moving belt, and the moving motor is in transmission connection with the moving driving roller; the feeding mechanism is arranged at the feeding end of the moving belt and used for conveying the wear-resistant balls to the wear-resistant ball clamping grooves, and the discharging mechanism is arranged at the discharging end of the moving belt and used for conveying the wear-resistant balls in the wear-resistant ball clamping grooves to the outside of the quenching bath.
Preferably, the feeding mechanism comprises a feeding belt, a feeding driving roller, a feeding driven roller and a feeding motor, the feeding driving roller and the feeding driven roller are arranged in parallel up and down, the feeding driven roller is arranged in the quenching cavity, the moving belt is sleeved on the feeding driving roller and the feeding driven roller, a plurality of feeding supporting plates are arranged on the feeding belt along the conveying direction of the feeding belt, and the feeding motor is in transmission connection with the feeding driving roller.
Preferably, discharge mechanism includes ejection of compact belt, ejection of compact drive roll, ejection of compact driven voller and ejection of compact motor, and ejection of compact drive roll, ejection of compact driven voller parallel arrangement from top to bottom and ejection of compact driven voller setting are in quenching the intracavity, and ejection of compact belt suit has arranged a plurality of ejection of compact layer boards on ejection of compact drive roll, ejection of compact driven voller and the ejection of compact belt along its direction of transfer, and ejection of compact motor is connected with ejection of compact drive roll transmission.
The utility model provides a wear-resisting ball guenching unit, introduce the quenching liquid to the quenching intracavity through a plurality of feed pipes by the feed liquor pipe, introduce the quenching liquid into the circulating liquid intracavity by a plurality of fluid-discharge tubes, drain pipes again, introduce the quenching liquid to the quenching intracavity through a plurality of feed pipes by the feed liquor pipe after heating by heating device, so circulate, continuously renew the quenching liquid in the quenching intracavity, guarantee that the quenching liquid temperature is even in the quenching intracavity, guarantee wear-resisting ball quenching quality; carry wear-resisting ball on the feeding layer board of feeding belt, the feeding motor starts to drive feeding belt and rotates, wear-resisting ball drops to the wear-resisting ball draw-in groove of removal belt when the feeding layer board that has wear-resisting ball moves quenching chamber bottom, the removal motor starts to drive the removal belt and rotates, wear-resisting ball drops on the ejection of compact layer board of ejection of compact belt when the wear-resisting ball draw-in groove that has wear-resisting ball moves the discharge end, ejection of compact motor starts to drive ejection of compact belt and rotates and wear-resisting ball carries the quenching chamber outside. Through setting up moving mechanism, feed mechanism and discharge mechanism, make things convenient for feeding and the ejection of compact of wear-resisting ball quenching.
Drawings
Fig. 1 is a schematic structural view of a wear-resistant ball quenching device provided by the utility model.
Detailed Description
Referring to fig. 1, the utility model provides a wear-resistant ball quenching device, which comprises a quenching bath 1, a liquid supply mechanism, a liquid outlet mechanism, a moving mechanism, a feeding mechanism and a discharging mechanism; wherein
The quenching bath 1 is provided with a quenching cavity 2 and a circulating liquid cavity 7, and a heating device 8 is arranged in the circulating liquid cavity 7.
The liquid supply mechanism comprises a liquid inlet pipe 3 and a plurality of liquid supply pipes 4, the liquid supply pipes 4 are horizontally arranged and the liquid supply pipes 4 are arranged in the quenching cavity 2 at intervals along the vertical direction, a plurality of liquid supply holes are distributed on the liquid supply pipes 4, the liquid inlet pipe 3 is arranged outside the quenching pool 1, the liquid inlet pipe 3 is communicated with the liquid supply pipes 4, the liquid inlet pipe 3 is communicated with the circulating liquid cavity 7, and a liquid inlet pump 9 is arranged on the liquid inlet pipe 3.
The liquid outlet mechanism comprises a liquid outlet pipe 5 and a plurality of liquid outlet pipes 6, the liquid outlet pipes 6 are horizontally arranged and the liquid outlet pipes 6 are arranged in the quenching cavity 2 at intervals along the vertical direction, the liquid outlet pipes 6 are respectively arranged opposite to the liquid supply pipes 4, a plurality of liquid outlet holes are distributed in the liquid outlet pipes 6, the liquid outlet pipe 5 is arranged outside the quenching pool 1, the liquid outlet pipe 5 is communicated with the liquid outlet pipes 6, the liquid outlet pipe 5 is communicated with the circulating liquid cavity 7, and a liquid outlet pump 10 is arranged on the liquid outlet pipe 5.
The moving mechanism comprises a moving belt 11, a moving driving roller 12, a moving driven roller 13 and a moving motor, the moving driving roller 12 and the moving driven roller 13 are arranged at the bottom end of the quenching cavity 2 in parallel, the moving belt 11 is sleeved on the moving driving roller 12 and the moving driven roller 13, a plurality of wear-resistant ball clamping grooves 14 are arranged on the moving belt 11 along the conveying direction of the moving belt 11, and the moving motor is in transmission connection with the moving driving roller 12; the feeding mechanism is arranged at the feeding end of the movable belt 11 and used for conveying the wear-resistant balls to the wear-resistant ball clamping grooves 14, and the discharging mechanism is arranged at the discharging end of the movable belt 11 and used for conveying the wear-resistant balls in the wear-resistant ball clamping grooves 14 to the outside of the quenching bath 1.
The feeding mechanism comprises a feeding belt 15, a feeding driving roller 16, a feeding driven roller 17 and a feeding motor, the feeding driving roller 16 and the feeding driven roller 17 are arranged in parallel up and down, the feeding driven roller 17 is arranged in the quenching cavity 2, the moving belt 11 is sleeved on the feeding driving roller 16 and the feeding driven roller 17, a plurality of feeding supporting plates 18 are arranged on the feeding belt 15 along the conveying direction of the feeding driving roller and the feeding driven roller 17, and the feeding motor is in transmission connection with the feeding driving roller 16.
The discharging mechanism comprises a discharging belt 19, a discharging driving roller 20, a discharging driven roller 21 and a discharging motor, the discharging driving roller 20 and the discharging driven roller 21 are arranged in parallel up and down, the discharging driven roller 21 is arranged in the quenching cavity 2, the discharging belt 19 is sleeved on the discharging driving roller 20 and the discharging driven roller 21, a plurality of discharging supporting plates 22 are arranged on the discharging belt 19 along the conveying direction of the discharging belt, and the discharging motor is in transmission connection with the discharging driving roller 20.
The utility model discloses the theory of operation: the quenching liquid is introduced into the quenching cavity 2 through the liquid inlet pipe 3 and the liquid supply pipes 4, then the quenching liquid is introduced into the circulating liquid cavity 7 through the liquid outlet pipes 5 and the liquid outlet pipes 6, the quenching liquid is introduced into the quenching cavity 2 through the liquid inlet pipe 3 and the liquid supply pipes 4 after being heated by the heating device 8, and the quenching liquid in the quenching cavity 2 is continuously updated through the circulation, so that the uniform temperature of the quenching liquid in the quenching cavity 2 is ensured; carry wear-resisting ball on feeding layer board 18 of feeding belt 15, feeding motor starts to drive feeding belt 15 and rotates, wear-resisting ball drops in the wear-resisting ball draw-in groove 14 of removal belt 11 when feeding layer board 18 that has wear-resisting ball moves 2 bottoms in the quenching chamber, the removal motor starts to drive removal belt 11 and rotates, wear-resisting ball drops on ejection of compact layer board 22 of ejection of compact belt 19 when wear-resisting ball draw-in groove 14 that has wear-resisting ball moves the discharge end, ejection of compact motor starts to drive ejection of compact belt 19 and the wear-resisting ball is carried and is quenched chamber 2 outsidely.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims (5)

1. The wear-resistant ball quenching device is characterized by comprising a quenching bath (1), a liquid supply mechanism and a liquid outlet mechanism;
the quenching bath (1) is provided with a quenching cavity (2);
the liquid supply mechanism comprises a liquid inlet pipe (3) and a plurality of liquid supply pipes (4), the liquid supply pipes (4) are horizontally arranged, the liquid supply pipes (4) are arranged in the quenching cavity (2) at intervals along the vertical direction, a plurality of liquid supply holes are distributed on the liquid supply pipes (4), the liquid inlet pipe (3) is arranged outside the quenching pool (1), and the liquid inlet pipe (3) is communicated with the liquid supply pipes (4);
go out liquid mechanism and include drain pipe (5) and a plurality of fluid-discharge tube (6), fluid-discharge tube (6) horizontal arrangement and a plurality of fluid-discharge tube (6) are arranged along vertical direction interval in quenching chamber (2), a plurality of fluid-discharge tube (6) respectively with a plurality of feed pipe (4) mutual disposition, it has a plurality of outage to distribute on fluid-discharge tube (6), drain pipe (5) set up outside quenching pond (1) and drain pipe (5) and a plurality of fluid-discharge tube (6) intercommunication.
2. A wear-resistant ball quenching device according to claim 1, wherein the quenching bath (1) is further provided with a circulating liquid cavity (7), a heating device (8) is arranged in the circulating liquid cavity (7), the liquid inlet pipe (3) and the liquid outlet pipe (5) are both communicated with the circulating liquid cavity (7), a liquid inlet pump (9) is arranged on the liquid inlet pipe (3), and a liquid outlet pump (10) is arranged on the liquid outlet pipe (5).
3. The wear-resistant ball quenching device according to claim 1 or 2, further comprising a moving mechanism, a feeding mechanism and a discharging mechanism; the moving mechanism comprises a moving belt (11), a moving driving roller (12), a moving driven roller (13) and a moving motor, the moving driving roller (12) and the moving driven roller (13) are arranged at the bottom end of the quenching cavity (2) in parallel, the moving belt (11) is sleeved on the moving driving roller (12) and the moving driven roller (13), a plurality of wear-resistant ball clamping grooves (14) are arranged on the moving belt (11) along the conveying direction of the moving belt, and the moving motor is in transmission connection with the moving driving roller (12); the feeding mechanism is arranged at the feeding end of the movable belt (11) and used for conveying the wear-resistant balls to the wear-resistant ball clamping grooves (14), and the discharging mechanism is arranged at the discharging end of the movable belt (11) and used for conveying the wear-resistant balls in the wear-resistant ball clamping grooves (14) to the outside of the quenching bath (1).
4. A wear-resistant ball quenching device according to claim 3, wherein the feeding mechanism comprises a feeding belt (15), a feeding driving roller (16), a feeding driven roller (17) and a feeding motor, the feeding driving roller (16) and the feeding driven roller (17) are arranged in parallel up and down, the feeding driven roller is arranged in the quenching cavity, the moving belt (11) is sleeved on the feeding driving roller (16) and the feeding driven roller (17), a plurality of feeding supporting plates (18) are arranged on the feeding belt (15) along the conveying direction of the feeding supporting plates, and the feeding motor is in transmission connection with the feeding driving roller (16).
5. A wear-resistant ball quenching device according to claim 3, wherein the discharging mechanism comprises a discharging belt (19), a discharging driving roller (20), a discharging driven roller (21) and a discharging motor, the discharging driving roller (20) and the discharging driven roller (21) are arranged in parallel up and down, the discharging driven roller is arranged in the quenching cavity, the discharging belt (19) is sleeved on the discharging driving roller (20) and the discharging driven roller (21), a plurality of discharging supporting plates (22) are arranged on the discharging belt (19) along the conveying direction of the discharging belt, and the discharging motor is in transmission connection with the discharging driving roller (20).
CN201922115141.9U 2019-11-29 2019-11-29 Wear-resisting ball guenching unit Active CN211471503U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922115141.9U CN211471503U (en) 2019-11-29 2019-11-29 Wear-resisting ball guenching unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922115141.9U CN211471503U (en) 2019-11-29 2019-11-29 Wear-resisting ball guenching unit

Publications (1)

Publication Number Publication Date
CN211471503U true CN211471503U (en) 2020-09-11

Family

ID=72361342

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922115141.9U Active CN211471503U (en) 2019-11-29 2019-11-29 Wear-resisting ball guenching unit

Country Status (1)

Country Link
CN (1) CN211471503U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113278772A (en) * 2021-07-26 2021-08-20 南通恒信精工机械有限公司 Quenching device for heat treatment production of mechanical parts

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113278772A (en) * 2021-07-26 2021-08-20 南通恒信精工机械有限公司 Quenching device for heat treatment production of mechanical parts
CN113278772B (en) * 2021-07-26 2021-09-21 南通恒信精工机械有限公司 Quenching device for heat treatment production of mechanical parts

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