CN211466968U - Simple and easy device of concrete mixer unloading - Google Patents
Simple and easy device of concrete mixer unloading Download PDFInfo
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- CN211466968U CN211466968U CN201921679382.XU CN201921679382U CN211466968U CN 211466968 U CN211466968 U CN 211466968U CN 201921679382 U CN201921679382 U CN 201921679382U CN 211466968 U CN211466968 U CN 211466968U
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- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 23
- 238000003756 stirring Methods 0.000 claims description 50
- 238000004140 cleaning Methods 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本实用新型公开一种混凝土下料简易装置,包括搅拌桶、搅拌体、搅拌轴、锥形下料口、二级圆锥‑圆柱齿轮减速器、电机、支架、转动轴带轮、橡胶叶片。该混凝土搅拌机主要应用于施工现场,在使用过程中通过搅拌体的转动,搅拌体下方橡胶叶片与筒体更好的接触,将搅拌好混凝土大限度的倾倒出来,也为后期使用后的清理带来的极大的方便,节省了大量的人力。
The utility model discloses a simple concrete blanking device, which comprises a mixing barrel, a mixing body, a mixing shaft, a conical discharge opening, a secondary conical-cylindrical gear reducer, a motor, a bracket, a rotating shaft pulley and a rubber blade. The concrete mixer is mainly used in the construction site. During the use process, through the rotation of the mixing body, the rubber blade under the mixing body is in better contact with the cylinder, and the mixed concrete is dumped to the maximum extent, which is also a cleaning belt after later use. It is very convenient and saves a lot of manpower.
Description
技术领域technical field
本实用新型涉及一种立轴式混凝土搅拌机,特别涉及一种混凝土下料简易装置。The utility model relates to a vertical shaft concrete mixer, in particular to a simple device for discharging concrete.
背景技术Background technique
混凝土指的是水泥混凝土,它主要是由砂子、水泥、碎石和水按照一定的比例配合,经过混合搅拌、浇筑和振捣凝结而成的一种人造的建筑石材。目前,许多单一运动方式搅拌机下料普遍存在下料不完全、下料口不易出料等许多缺陷,导致大量混凝土在使用时不能完全倾倒出来,在影响施工进度的同时也造成了浪费,为了避免后期凝结,使用完还要进行人为清理,浪费了人力物力。因此,就急需一款结构简单、操作方便的新型搅拌机,通过巧妙的设计来最大限度的提升下料效率,进一步更新和替换旧式搅拌机出料不方便的问题,为后期的清理带来极大的方便。Concrete refers to cement concrete, which is mainly composed of sand, cement, crushed stone and water in a certain proportion, and is an artificial building stone formed by mixing, pouring and vibrating. At present, many single-motion mixers generally have many defects such as incomplete blanking and uneasy discharge from the blanking port, resulting in a large amount of concrete that cannot be completely dumped during use, which affects the construction progress and also causes waste. In order to avoid It is condensed in the later stage, and it needs to be cleaned up after use, which wastes manpower and material resources. Therefore, there is an urgent need for a new type of mixer with simple structure and convenient operation. Through ingenious design, the cutting efficiency can be maximized, and the problem of inconvenient discharge of the old mixer can be further updated and replaced, which will bring great benefits to the later cleaning. convenient.
实用新型内容Utility model content
本实用新型要解决的技术问题是:提供一种可行性的技术改造方案,改善后的设备有利于混凝土搅拌设备的下料效率,能够将搅拌机中的混凝土最大限度的倾倒出来,并且通过搅拌体的转动,搅拌体下方橡胶叶片与筒体更好的接触,将搅拌好混凝土大限度的倾倒出来,也为后期使用后的清理带来的极大的方便,节省了大量的人力。The technical problem to be solved by the utility model is: to provide a feasible technical transformation scheme, the improved equipment is beneficial to the blanking efficiency of the concrete mixing equipment, and the concrete in the mixer can be poured out to the maximum extent, and the concrete can be poured out through the mixing body to the maximum extent. The rubber blade under the mixing body is in better contact with the cylinder body, and the mixed concrete is poured out to the maximum extent, which also brings great convenience to the cleaning after use and saves a lot of manpower.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种立轴式的混凝土搅拌机,包括竖立的搅拌桶、与搅拌桶同轴线设置的搅拌轴、用于驱动固定在搅拌轴上随其转动的搅拌体,搅拌体下方固定梯形橡胶叶片当转动轴联动于所述搅拌轴时带动下方橡胶叶片贴近搅拌桶工作。The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions: a vertical shaft concrete mixer, comprising a vertical mixing bucket, a mixing shaft arranged coaxially with the mixing bucket, and used for driving and being fixed on the mixing shaft along with the mixer. In the rotating stirring body, the trapezoidal rubber blade is fixed below the stirring body. When the rotating shaft is linked to the stirring shaft, the lower rubber blade is driven to work close to the stirring barrel.
本实用新型包括:搅拌桶1、搅拌体2、搅拌轴3、锥形下料口4、二级圆锥 -圆柱齿轮减速器5、电机6、支架7、转动轴带轮8和橡胶叶片9;The utility model comprises: a stirring barrel 1, a stirring
其中,转动轴带动搅拌体2及其固定在搅拌体2下方的橡胶叶片转动后对搅拌桶里的混凝土进行均匀搅拌,并通过橡胶叶片9将混凝土倾倒出来。Wherein, the rotating shaft drives the
通过采用上述技术方案,混凝土搅拌机工作时,驱动件驱动搅拌轴转动,搅拌轴上的搅拌体转动并将位于搅拌体下方的橡胶叶片带动起来。一组橡胶叶片相隔等角度位置绕搅拌轴均匀布置,当混凝土原材料进入搅拌桶后,转动轴带动联搅拌体及其固定在搅拌体下方的橡胶叶片转动后对搅拌桶里的混凝土进行均匀搅拌,在搅拌桶内形成混凝土循环流动,混凝土循环流动时被第一个螺旋橡胶叶片和第二螺旋橡胶叶片不断搅拌,达到了混凝土搅拌均匀的效果。By adopting the above technical solution, when the concrete mixer is working, the driving member drives the stirring shaft to rotate, and the stirring body on the stirring shaft rotates and drives the rubber blades located under the stirring body. A group of rubber blades are evenly arranged around the mixing shaft at equal angular positions. When the concrete raw material enters the mixing tank, the rotating shaft drives the joint mixing body and the rubber blades fixed under the mixing body to rotate, and then the concrete in the mixing tank is evenly mixed. Concrete circulating flow is formed in the mixing tank, and the concrete is continuously stirred by the first spiral rubber blade and the second spiral rubber blade during the circulating flow, so as to achieve the effect of uniform mixing of the concrete.
本实用新型的进一步设置为:采用驱动件驱动二级圆锥-圆柱齿轮减速器5 进而带动搅拌轴3转动,搅拌轴3上的搅拌体2将搅拌桶1内的混凝土循环流动;The utility model is further configured as follows: the secondary conical-
当需要下料时,打开锥形下料口4,在搅拌体2的带动下,搅拌体2下方橡胶叶片9与筒体接触,将搅拌桶1内搅拌好的混凝土都带到锥形下料口4处,锥形下料口4的设置使混凝土最大限度的定量输出,从而避免混凝土在筒体内的大量残留。When the material needs to be cut, open the
本实用新型的进一步设置为:搅拌桶内周向均匀分布有转动轴。The utility model is further arranged as follows: rotating shafts are evenly distributed in the circumferential direction of the mixing barrel.
本实用新型的进一步设置为:搅拌桶内周向均匀分布有转动轴。The utility model is further arranged as follows: rotating shafts are evenly distributed in the circumferential direction of the mixing barrel.
通过采用上述技术方案,转动轴均匀分布在搅拌桶内,使搅拌桶内的混凝土循环流动时受力均匀。By adopting the above technical solution, the rotating shafts are evenly distributed in the mixing bucket, so that the concrete in the mixing bucket is evenly stressed when it circulates.
本实用新型的进一步设置为:所述搅拌轴上固定有转动轴带轮,所述的搅拌轴通过二级圆锥-圆柱齿轮减速器使用带传动连接于主动轮。The utility model is further provided as follows: a rotating shaft pulley is fixed on the stirring shaft, and the stirring shaft is connected to the driving wheel through a secondary conical-cylindrical gear reducer using a belt drive.
通过采用上述技术方案,电机主动带轮转动时带动二级圆锥-圆柱齿轮减速器转动,通过摩擦力带动搅拌轴的从动轮转动,从动轮进而带动搅拌体转动,实现将电机转动轴联动二级圆锥-圆柱齿轮减速器带动于搅拌轴上的搅拌体。By adopting the above technical solution, when the driving pulley of the motor rotates, the secondary conical-cylindrical gear reducer is driven to rotate, and the driven wheel of the stirring shaft is driven to rotate by the friction force, and the driven wheel further drives the stirring body to rotate, so as to realize the linkage of the motor rotating shaft to the secondary level The conical-cylindrical gear reducer drives the stirring body on the stirring shaft.
本实用新型的进一步设置为:所述主动轮、二级圆锥-圆柱齿轮减速器带轮和从动轮圆周侧壁上设置有防滑纹。The utility model is further provided as follows: the driving wheel, the secondary conical-cylindrical gear reducer pulley and the peripheral side wall of the driven wheel are provided with anti-skid patterns.
通过采用上述技术方案,主动轮、二级圆锥-圆柱齿轮减速器带轮和从动轮圆周侧壁上设置有防滑纹,增大主动轮圆周侧壁和二级圆锥-圆柱齿轮减速器带轮及从动轮圆周侧壁之间的摩擦力。防滑纹可以为突出表面的凸纹。By adopting the above technical solution, the driving wheel, the secondary conical-cylindrical gear reducer pulley and the peripheral side wall of the driven wheel are provided with anti-skid patterns, and the peripheral side wall of the driving wheel and the secondary conical-cylindrical gear reducer pulley and The frictional force between the peripheral side walls of the driven wheel. The anti-skid pattern may be a raised pattern that protrudes from the surface.
本实用新型的进一步设置为:所述驱动件为电机,所述搅拌轴通过二级圆锥 -圆柱齿轮减速器连接于所述电机输出轴。The utility model is further provided as follows: the driving member is a motor, and the stirring shaft is connected to the output shaft of the motor through a secondary conical-cylindrical gear reducer.
通过采用上述技术方案,电机输出轴转动带动二级圆锥-圆柱齿轮减速器转动,随后带动搅拌轴达到驱动搅拌体转动的作用。By adopting the above technical solution, the rotation of the motor output shaft drives the secondary cone-cylindrical gear reducer to rotate, and then drives the stirring shaft to achieve the effect of driving the stirring body to rotate.
本实用新型的进一步设置为:所述搅拌桶底部下料口呈锥形。The utility model is further arranged as follows: the discharging opening at the bottom of the mixing barrel is conical.
通过采用上述技术方案,搅拌桶内部底壁呈弧形面,当搅拌轴将混凝土推送至搅拌桶下料口时,混凝土接触到下料口弧面的导向下向外流出。By adopting the above technical solution, the inner bottom wall of the mixing tank is curved. When the mixing shaft pushes the concrete to the discharge port of the mixing tank, the concrete will flow out under the guidance of the arc surface of the discharge port.
本实用新型的进一步设置为:所述二级圆锥-圆柱齿轮减速器和搅拌轴上固定有防尘轴承,所述防尘轴承内圈与轴呈过盈配合。The utility model is further provided as follows: a dust-proof bearing is fixed on the secondary conical-cylindrical gear reducer and the stirring shaft, and the inner ring of the dust-proof bearing is in an interference fit with the shaft.
通过采用上述技术方案,二级圆锥-圆柱齿轮减速器和搅拌轴固定在防尘轴承内圈上,使转动轴能相对于轴承支座转动。By adopting the above technical solution, the secondary conical-cylindrical gear reducer and the stirring shaft are fixed on the inner ring of the dust-proof bearing, so that the rotating shaft can rotate relative to the bearing support.
综上所述,本实用新型具有以下有益效果:采用驱动件驱动二级圆锥-圆柱齿轮减速器进而带动搅拌轴转动,搅拌轴上的搅拌体将搅拌桶内的混凝土循环流动,达到了混凝土搅拌均匀的效果,当需要下料时,打开锥形下料口,在搅拌体的带动下能够将搅拌桶内搅拌好的混凝土都带到锥形下料口处,锥形下料口的设置能够让混凝土最大限度的定量输出,避免了混凝土在筒体内的大量残留。To sum up, the utility model has the following beneficial effects: the drive member is used to drive the secondary conical-cylindrical gear reducer to drive the stirring shaft to rotate, and the stirring body on the stirring shaft circulates the concrete in the mixing tank, so as to achieve concrete mixing. Uniform effect, when the material needs to be cut, open the conical discharge port, and under the drive of the stirring body, the mixed concrete in the mixing tank can be brought to the conical discharge port, and the setting of the conical discharge port can It maximizes the quantitative output of concrete and avoids a large amount of residual concrete in the cylinder.
附图说明Description of drawings
图1是本实用新型的结构示意图主视图;Fig. 1 is the front view of the structural schematic diagram of the present utility model;
图2是本实用新型的结构示意图俯视图;Fig. 2 is the top view of the structure schematic diagram of the present invention;
图3是本实用新型的结构示意图左视图;Fig. 3 is the left side view of the structural schematic diagram of the present invention;
图中:1-搅拌桶、2-搅拌体、3-搅拌轴、4-锥形下料口、5-二级圆锥-圆柱齿轮减速器、6-电机、7-支架、8-转动轴带轮、9-橡胶叶片、10-轴承支座、11-操纵杆。In the picture: 1- mixing barrel, 2- mixing body, 3- mixing shaft, 4- conical feeding port, 5- secondary cone-cylindrical gear reducer, 6- motor, 7- bracket, 8- rotating shaft belt Wheel, 9-rubber blade, 10-bearing support, 11-joystick.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
混凝土搅拌机,如图1到图3所示,包括三角形支架7、焊接在支架上的搅拌桶1,搅拌桶1竖直设置并且内部沿轴向设置有搅拌轴2,搅拌桶1下设置有用于驱动搅拌轴3转动的转动轴带轮8,电机6上的带轮通过连接二级圆锥-圆柱齿轮减速器5上的带轮进而驱动带轮8带动搅拌轴3转动。搅拌轴3上连接有两个搅拌体2和与之相连的橡胶叶片9,混凝土在搅拌桶内被循环均匀搅拌,橡胶叶片的存在会减少噪声。搅拌桶1下方的锥形下料口4会在搅拌体1和橡胶叶片的推动下使混凝土流出,使得下料更加彻底而不会再搅拌桶1里残留太多混凝土。The concrete mixer, as shown in FIG. 1 to FIG. 3, includes a triangular support 7 and a mixing drum 1 welded on the support. The mixing drum 1 is arranged vertically and is provided with a
搅拌桶1外壁有手动操作杆11,操作杆11高于搅拌轴3。操作杆11上设置有旋转支点,支点下端与手臂端比例按2:1,搅拌轴3上套设有防尘轴承,防尘轴承内圈与搅拌轴3之间呈过盈配合。防尘轴承外圈固定于轴承支座10上,使得搅拌轴3能相对于搅拌桶1转动。搅拌轴3上固定有转动轴带轮8。为增大二级圆锥-圆柱齿轮减速器5和转动轴带轮8之间的摩擦力,带轮侧壁上均设置有防滑纹,并且采用梯形截面的带传动。There is a manual operating rod 11 on the outer wall of the stirring barrel 1 , and the operating rod 11 is higher than the stirring shaft 3 . The operating rod 11 is provided with a rotating fulcrum. The ratio of the lower end of the fulcrum to the arm end is 2:1. The stirring shaft 3 is sleeved with a dust-proof bearing. The outer ring of the dust-proof bearing is fixed on the
搅拌轴3上的搅拌体2和橡胶叶片9将搅拌桶1内的混凝土绕搅拌桶1均匀搅拌形成循环,使搅拌桶1内的混凝土不断流动,达到搅拌均匀的效果。The mixing
具体实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。The specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications without creative contribution to the present embodiment as needed after reading this specification, but only within the scope of the present invention are protected by patent law within the scope of the claims.
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