CN211464806U - Reclaimed copper refining parallel casting system and tundish thereof - Google Patents
Reclaimed copper refining parallel casting system and tundish thereof Download PDFInfo
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- CN211464806U CN211464806U CN202020005140.9U CN202020005140U CN211464806U CN 211464806 U CN211464806 U CN 211464806U CN 202020005140 U CN202020005140 U CN 202020005140U CN 211464806 U CN211464806 U CN 211464806U
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Abstract
The utility model provides a reclaimed copper refining parallel casting system and tundish thereof, which relates to the technical field of metal material casting equipment, and comprises a tundish shell, a heat preservation layer and a heating component, wherein the tundish shell can be installed on a working platform in a biased horizontal manner, the edges of two end faces of the tundish shell are respectively provided with a copper liquid inlet and a copper liquid outlet, the horizontal height of the copper liquid inlet is higher, the copper liquid inlet is over against the copper liquid outlet, the upper end of the side wall of the tundish shell is provided with an observation port, the observation port is provided with a sealing cover, the heat preservation layer is installed on the inner wall of the tundish shell, and the heating component is installed on the tundish shell to heat the copper liquid in the tundish shell; the structure is simple, and the temporary storage of the copper liquid and the discharge of the copper liquid are realized through the bias of the tundish shell.
Description
Technical Field
The utility model relates to a metal material casting equipment technical field particularly, relates to a refined parallel casting system of reclaimed copper and middle package thereof.
Background
Nonferrous metals are important basic raw material industries of national economy and play an important role in economic construction, national defense construction and social development. The recycling of the regenerated metal is an effective way to solve the resource shortage, and the regenerated metal industry becomes an important component of the nonferrous metal industry in China. Among them, copper is an important nonferrous metal, and because the reserves of basic copper ores in China are deficient, but the consumption of copper is increasing along with the economic development, the domestic primary copper resources can not meet the requirements of the market on copper. The reasonable development and utilization of the reclaimed copper are very necessary, and in the casting process of the reclaimed copper at present, a flat plate type refining furnace directly discharges copper liquid into a continuous casting and continuous rolling machine through a heat preservation chute, and the temperature of the copper liquid is reduced by about 100 ℃ in the distance passing through the heat preservation chute, so that cracks can be generated on the surface of a final product.
The tundish is a refractory container used in short-flow steelmaking, firstly receives molten steel poured from a ladle, and then the molten steel is distributed to each crystallizer through a tundish nozzle, and the conventional tundish adopts vertical casting, so that the continuity is not strong, the structure is complex, and the manufacturing cost is high.
SUMMERY OF THE UTILITY MODEL
A first object of the utility model is to provide a package in the middle of the concise parallel casting of reclaimed copper, its simple structure utilizes the bias of package casing in the middle of the realization copper liquid of keeping in and the copper liquid of discharging.
A second object of the utility model is to provide a refined parallel casting system of reclaimed copper, package is as the flat refining furnace of intercommunication and continuous casting continuous rolling mill in the middle of its refined parallel casting of adopting above-mentioned reclaimed copper, prevents that great temperature drop from appearing in the copper liquid to the effectual quality of guaranteeing the final product.
The embodiment of the utility model is realized like this:
the utility model provides a reclaimed copper refining parallel casting tundish, includes tundish casing, heat preservation and heating element, but tundish casing offset horizontal installation in work platform, tundish casing both ends face edge has seted up copper liquid entry and copper liquid export respectively and copper liquid entry end level height is higher, the copper liquid entry is just right the copper liquid export, and the viewing aperture has been seted up to tundish casing lateral wall upper end, the viewing aperture is equipped with the closing cap, the heat preservation is installed in tundish casing inner wall, heating element installs and is used for heating the copper liquid in the tundish casing in the middle of for the tundish casing.
Further, still include biasing mechanism, biasing mechanism includes that at least two are equipped with and are used for the installation the rolling disc of the breach of middle package casing, the rolling disc connect in middle package casing and perpendicular with the axis of middle package casing, the rolling disc can rotate around self center pin and be used for driving middle package casing to take place the center pin of biasing and rolling disc and the center pin coincidence of copper liquid entry, copper liquid export.
The device comprises a frame and rollers, the frame is mounted on a working platform, the rollers can be mounted on the frame in a manner of rotating around a central shaft of the rollers, the rotating disc is connected with the rollers, and the driving mechanism is mounted on the frame and is in transmission connection with the rotating disc.
Further, the frame is arranged obliquely.
Furthermore, the driving mechanism is a linear output mechanism, the linear output mechanism is hinged to the frame, and the output end of the linear output mechanism is hinged to the rotating disc.
And the temperature sensor is arranged in the middle shell body and used for monitoring the copper liquid in real time, and the temperature sensor and the heating assembly are electrically connected with the controller and used for controlling the start and stop of the heating assembly.
Furthermore, the heat preservation layer comprises a high-strength refractory brick layer, a pouring material layer and an aluminum silicate layer which are sequentially arranged from inside to outside.
Furthermore, the copper liquid outlet is provided with a filtering mechanism, and the filtering mechanism is a silicon carbide foam ceramic filter.
The utility model provides a reclaimed copper refining parallel casting system, includes flat refining furnace and continuous casting continuous rolling mill, flat refining furnace and continuous casting continuous rolling mill pass through the heat preservation chute and communicate, flat refining furnace and continuous casting continuous rolling mill still pass through the reclaimed copper refining parallel casting tundish intercommunication as above, and the casting system still includes sputtering device, sputtering device is installed in tundish one side and is used for in the production process through the observation window sputter rare earth metal to the copper liquid.
The secondary copper refining parallel casting method adopts the secondary copper refining parallel casting system, and comprises the following casting steps:
s1, putting a refined copper raw material into the flat plate type refining furnace, and heating and smelting the refined copper raw material;
s2, when the temperature of the copper liquid is between 1230 and 1250 ℃, discharging the copper liquid into the tundish, and simultaneously preheating the tundish to between 750 and 850 ℃;
s3, starting the sputtering device to sputter the rare earth elements into the copper liquid;
and S4, discharging the copper liquid into a continuous casting and rolling machine to produce the copper wire.
The utility model has the advantages that:
the application provides a package in middle of refined parallel casting of reclaimed copper, its simple structure realizes keeping in the copper liquid and discharging the copper liquid through the bias of package casing in the middle of.
According to the secondary copper refining parallel casting system, the secondary copper refining parallel casting tundish is adopted to replace a traditional heat-preservation chute to communicate the flat plate type refining furnace and the continuous casting continuous rolling mill, so that the temperature drop of copper liquid is effectively reduced; meanwhile, the tundish also removes impurities in the copper liquid, improves the flowing state of the copper liquid, and simultaneously comprises a sputtering device which sputters rare earth metal elements into the copper liquid, wherein the rare earth elements such as cerium and lanthanum have strong chemical activity, and can form insoluble compounds with metal impurities such as lead and bismuth besides the functions of removing oxygen and sulfur elements, so that the insoluble compounds are separated out from the copper liquid, the copper liquid is purified, and the rare earth elements have the function of refining grains, thereby obviously improving the processing performance of copper and improving the component uniformity of copper casting blanks.
The application provides a refined parallel casting method of reclaimed copper, adopt above-mentioned refined parallel casting system of reclaimed copper, the production high-quality copper product that can be stable.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic view of a tundish provided in embodiment 1 of the present invention illustrating a minimum amount of copper liquid contained therein;
fig. 2 is a schematic view of a tundish provided in embodiment 1 of the present invention, which contains a maximum amount of copper liquid;
fig. 3 is a side sectional view of a tundish casing provided in embodiment 1 of the present invention;
fig. 4 is a side sectional view of the receiving device provided in embodiment 1 of the present invention;
fig. 5 is a schematic view of closing of the closure cap provided in embodiment 1 of the present invention;
fig. 6 is a schematic view of the opening of the closure cap provided in embodiment 1 of the present invention;
fig. 7 is a schematic structural view of the insulating layer provided in embodiment 1 of the present invention;
FIG. 8 is a schematic structural diagram of a secondary copper refining parallel casting system provided in embodiment 2 of the present invention;
icon: 1-tundish, 11-tundish shell, 111-copper liquid inlet, 112-copper liquid outlet, 113-viewing port, 114-mounting hole, 12-insulating layer, 121-high-strength refractory brick layer, 122-castable layer, 123-aluminum silicate layer, 13-heating component, 14-sealing cover, 15-biasing mechanism, 151-rotating disc, 16-bearing device, 161-frame, 162-roller, 17-driving mechanism, 18-filtering mechanism, 2-flat plate refining furnace, 3-continuous casting continuous rolling mill, 4-insulating chute, 5-copper rod cleaning line, 6-copper rod coiler and 7-sputtering device.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship which is usually placed when the product of the present invention is used, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
The terms "parallel", "perpendicular", etc. do not require that the components be absolutely parallel or perpendicular, but may be slightly inclined. For example, "parallel" merely means that the directions are more parallel relative to "perpendicular," and does not mean that the structures are necessarily perfectly parallel, but may be slightly tilted.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
As shown in fig. 1, 2 and 3, the embodiment provides a reclaimed copper refining parallel casting tundish 1, which comprises a tundish shell 11, a heat insulating layer 12 and a heating assembly 13, wherein the tundish shell 11 can be eccentrically and horizontally mounted on a working platform, the edges of two end faces of the tundish shell 11 are respectively provided with a copper liquid inlet 111 and a copper liquid outlet 112, the horizontal height of the end of the copper liquid inlet 111 is higher, the copper liquid inlet 111 is opposite to the copper liquid outlet 112, the upper end of the side wall of the tundish shell 11 is provided with an observation port 113, the observation port 113 is provided with a sealing cover 14, as shown in fig. 5 and 6, the closing cap 14 is connected to the intermediate casing 11 by a parallelogram structure, preventing the closing cap 14 from being turned over, saving space, meanwhile, the safety of the device is also improved, the heat-insulating layer 12 is arranged on the inner wall of the tundish shell 11, and the heating assembly 13 is arranged on the tundish shell 11 and used for heating the copper liquid in the tundish shell 11; it should be noted that the heating element 13 used in this embodiment is composed of a plurality of flame nozzles, the tundish shell 11 is provided with a mounting hole 114 for mounting the flame nozzles, and since the heating element 13 is mounted in the mounting hole 114, it is not shown in the figure, and the copper liquid is temporarily stored and discharged by the bias of the tundish shell 11.
In the present embodiment, the tundish casing 11 is biased by eccentrically mounting the tundish casing 11 on the rotating disc 151, and the specific implementation manner is as follows: the device further comprises a biasing mechanism 15, the biasing mechanism 15 comprises at least two rotating discs 151 provided with notches for installing the tundish shell 11, normally, the two rotating discs 151 are enough, but when the tundish shell 11 is long, the number of the rotating discs 151 needs to be increased, the rotating discs 151 are connected to the tundish shell 11 and are perpendicular to the axis of the tundish shell 11, the rotating discs 151 can rotate around the central axis of the rotating discs 151 to drive the tundish shell 11 to bias, and the central axis of the rotating discs 151 coincides with the central axes of the copper liquid inlet 111 and the copper liquid outlet 112.
In order to realize the smooth rotation of the rotating disc 151, in this embodiment, the rotating disc 151 is mounted on the receiving device 16, as shown in fig. 4, the receiving device 16 includes a frame 161 and a roller 162, the frame 161 is mounted on the working platform, the roller 162 is mounted on the frame 161 to rotate around its central axis, and the rotating disc 151 is received on the roller 162, in this way, the specific way of realizing the high copper liquid inlet 111 is: the frame 161 is disposed obliquely, in other embodiments, the diameter of the roller 162 near the molten copper inlet 111 may be larger than the diameter of the roller 162 near the molten copper outlet 112, and two rollers are preferably implemented as tapered rollers, while the power source of the biasing mechanism 15 is sent to the driving mechanism 17, the driving mechanism 17 is installed on the frame 161 and is in transmission connection with the rotating disc 151, the driving mechanism 17 may be a rotary output mechanism or a linear output mechanism, and when the driving mechanism is a rotary output mechanism, the driving mechanism is directly in transmission connection with the rotating disc 151, for example, by using a gear or the like, or directly connected with a rotating shaft of the roller 162, so as to drive the rotating disc 151 to rotate, when the driving mechanism 17 is a linear output mechanism, the linear output mechanism is hinged to the frame 161, and the output end thereof is hinged to the rotating disc 151, specifically, a mechanism such as an air cylinder may be.
In order to realize carrying out accurate control to the temperature of the copper liquid in the tundish casing 11 in this embodiment, can carry out timely heating to the copper liquid, in this embodiment, this device still includes temperature sensor, and temperature sensor installs and is used for carrying out real-time supervision to the copper liquid in tundish casing 11, and temperature sensor and heating element 13 all are connected with the controller electricity and are used for controlling opening and stopping of heating element 13.
As shown in fig. 7, in this embodiment, the insulating layer 12 includes a high-strength firebrick layer 121, a castable layer 122, and an aluminum silicate layer 123, which are sequentially disposed from inside to outside, and by adopting the above design, the insulating effect of the tundish is comprehensively satisfied, and the tundish shell 11 can be well protected.
In order to remove impurities mixed in the copper liquid, in the embodiment, the copper liquid outlet 112 is provided with the filtering mechanism 18, the filtering mechanism 18 is a silicon carbide ceramic foam filter, and the silicon carbide ceramic foam filter is porous, so that the contact area with the copper liquid is increased, the possibility of impurity adsorption is greatly increased, the filtering effect on the copper liquid is excellent, and the silicon carbide ceramic foam filter can resist high temperature of about 1500 ℃. The silicon carbide foam ceramic filter is used for blocking, adsorbing and capturing sundries, can effectively remove various oxidation sundries and non-metal sundries, purifies the copper water, achieves the purposes of improving the high-quality product rate of castings and reducing the internal defects of the castings, and improves the component uniformity of the aluminum alloy melt.
Example 2
The embodiment provides a secondary copper refining parallel casting system, which comprises a flat plate type refining furnace 2 and a continuous casting and rolling machine 3, wherein the flat plate type refining furnace 2 and the continuous casting and rolling machine 3 are communicated through a heat preservation chute 4, the flat plate type refining furnace 2 and the continuous casting and rolling machine 3 are also communicated through a secondary copper refining parallel casting tundish 1 provided in the embodiment 1, the casting system further comprises a sputtering device 7, the sputtering device 7 is installed on one side of the tundish 1 and used for sputtering rare earth metal into copper liquid through an observation port 113 in the production process, by adopting the design, the secondary copper refining parallel casting tundish replaces the traditional heat preservation chute to communicate the flat plate type refining furnace and the continuous casting and rolling machine, and the temperature drop of the copper liquid is effectively reduced; meanwhile, the method also comprises the step of sputtering rare earth metal elements into the copper liquid by a sputtering device, wherein the rare earth elements such as cerium and lanthanum have strong chemical activity, and can form insoluble compounds with metal impurities such as lead and bismuth besides the functions of removing oxygen and sulfur elements, so that the insoluble compounds are separated out from the copper liquid and purify the copper liquid, and the rare earth elements have the function of refining grains, thereby obviously improving the processing performance of copper and improving the component uniformity of copper casting blanks.
Example 3
The embodiment provides a secondary copper refining parallel casting method, which adopts the secondary copper refining parallel casting system provided by the embodiment 2, and comprises the following casting steps:
s1, putting a refined copper raw material into a flat plate type refining furnace 2, and heating and smelting the refined copper raw material;
s2, when the temperature of the copper liquid is between 1230 and 1250 ℃, discharging the copper liquid into a tundish 1, and simultaneously preheating the tundish 1 to 750 to 850 ℃;
s3, starting a sputtering device 7 to sputter the rare earth elements into the copper liquid;
and S4, discharging the copper liquid into the continuous casting and rolling machine 3 to produce the copper wire.
It should be noted that the continuous casting and rolling mill 3 further includes a copper rod cleaning line and a copper rod coiling machine to complete the production of the copper wire together.
Comparative example 1
The copper wire is produced by adopting traditional equipment and a traditional process, wherein the traditional equipment comprises a flat plate type refining furnace (2) and a continuous casting and rolling machine 3, the flat plate type refining furnace 2 and the continuous casting and rolling machine 3 are communicated through a heat preservation chute 4, and the rear end of the flat plate type refining furnace and the continuous casting and rolling machine also comprise a copper rod cleaning line and a copper rod coiling machine to jointly complete the production of the copper wire; the process operation is as follows:
s1, putting a refined copper raw material into the flat plate type refining furnace 2, and heating and smelting the refined copper raw material;
and S2, discharging the copper liquid into a continuous casting and rolling machine 3 through a heat-preservation chute 4 to produce copper wires.
Comparative example
The performance parameters of the copper wire prepared using example 3 and comparative example 1 were compared, as specified in the following table:
it is not easy to see that the product prepared by the method of example 3 has a smaller fluctuation range of the oxygen content, remarkably improved ductility, reduced consumption of natural gas and charcoal, improved yield, and a very small fluctuation range of the casting temperature compared to the product prepared by comparative example 1.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. A reclaimed copper refining parallel casting tundish (1) is characterized in that: including middle package casing (11), heat preservation (12) and heating element (13), the horizontal installation that middle package casing (11) can be moved partially is in work platform, and copper liquid entry (111) and copper liquid export (112) and copper liquid entry (111) end level height are seted up respectively to middle package casing (11) both ends face edge, copper liquid entry (111) are just right copper liquid export (112), and viewing aperture (113) have been seted up to middle package casing (11) lateral wall upper end, viewing aperture (113) are equipped with closing cap (14), heat preservation (12) are installed in middle package casing (11) inner wall, heating element (13) are installed in middle package casing (11) and are used for heating the copper liquid in middle package casing (11).
2. A secondary copper refining parallel casting tundish (1) according to claim 1 characterised in that: still include biasing mechanism (15), biasing mechanism (15) are equipped with including at least two and are used for the installation rolling disc (151) of the breach of middle package casing (11), rolling disc (151) connect in middle package casing (11) and perpendicular with the axis of middle package casing (11), rolling disc (151) can rotate around self center pin and be used for driving middle package casing (11) take place the center pin coincidence of the center pin of biasing and rolling disc (151) and copper liquid entry (111), copper liquid export (112).
3. Secondary copper refining parallel casting tundish (1) according to claim 2, characterized in that: the supporting device (16) comprises a frame (161) and rollers (162), the frame (161) is mounted on the working platform, the rollers (162) can be mounted on the frame (161) in a manner of rotating around the central axis of the rollers, the rotating disc (151) is connected with the rollers (162), and the driving mechanism (17) is mounted on the frame (161) and is in transmission connection with the rotating disc (151).
4. A secondary copper refining parallel casting tundish (1) according to claim 3 characterised in that: the frame (161) is arranged obliquely.
5. A secondary copper refining parallel casting tundish (1) according to claim 3 characterised in that: the driving mechanism (17) is a linear output mechanism which is hinged to the frame (161) and the output end of the linear output mechanism is hinged to the rotating disc (151).
6. A secondary copper refining parallel casting tundish (1) according to claim 1 characterised in that: still include temperature sensor, temperature sensor install in tundish casing (11) is used for carrying out real-time supervision to the copper liquid, and temperature sensor and heating element (13) all are connected with the controller electricity and are used for controlling opening of heating element (13) and stop.
7. A secondary copper refining parallel casting tundish (1) according to claim 1 characterised in that: the heat-insulating layer (12) comprises a high-strength refractory brick layer (121), a castable layer (122) and an aluminum silicate layer (123) which are sequentially arranged from inside to outside.
8. A secondary copper refining parallel casting tundish (1) according to claim 1 characterised in that: the copper liquid outlet (112) is provided with a filtering mechanism (18), and the filtering mechanism (18) is a silicon carbide ceramic foam filter.
9. The utility model provides a reclaimed copper refines parallel casting system, includes flat refining furnace (2) and continuous casting and rolling machine (3), flat refining furnace (2) and continuous casting and rolling machine (3) communicate through heat preservation chute (4), its characterized in that: the flat plate type refining furnace (2) and the continuous casting and rolling mill (3) are also communicated through a secondary copper refining parallel casting tundish (1) according to any one of claims 1-8, and the casting system further comprises a sputtering device (7), wherein the sputtering device (7) is arranged at one side of the tundish (1) and is used for sputtering rare earth metal into copper liquid through an observation port (113) in the production process.
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| CN202020005140.9U CN211464806U (en) | 2020-01-02 | 2020-01-02 | Reclaimed copper refining parallel casting system and tundish thereof |
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| CN202020005140.9U CN211464806U (en) | 2020-01-02 | 2020-01-02 | Reclaimed copper refining parallel casting system and tundish thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112108640A (en) * | 2020-09-24 | 2020-12-22 | 河北煜剑节能技术有限公司 | Cover is collected to roast package waste heat |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112108640A (en) * | 2020-09-24 | 2020-12-22 | 河北煜剑节能技术有限公司 | Cover is collected to roast package waste heat |
| CN112108640B (en) * | 2020-09-24 | 2021-10-08 | 河北煜剑节能技术有限公司 | Cover is collected to roast package waste heat |
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