CN211464657U - Steel rope straightener - Google Patents
Steel rope straightener Download PDFInfo
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- CN211464657U CN211464657U CN201921962504.6U CN201921962504U CN211464657U CN 211464657 U CN211464657 U CN 211464657U CN 201921962504 U CN201921962504 U CN 201921962504U CN 211464657 U CN211464657 U CN 211464657U
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Abstract
The utility model discloses a steel rope straightener, which comprises a base plate, wherein a plurality of upper straightening wheels and a plurality of lower straightening wheels are arranged on the base plate; the upper straightening wheels and the lower straightening wheels are arranged in a staggered manner to be suitable for repeatedly bending the steel rope; the base plate is also provided with an adjusting piece for adjusting the distance between the upper straightening wheel and the lower straightening wheel; the adjusting piece comprises an upper straightening plate and a lower straightening plate which are arranged on the base plate; the upper straightening plate and the lower straightening plate are detachably connected with the base plate; the upper straightening wheel is arranged on the upper straightening plate; the lower straightening wheel is arranged on the lower straightening plate. The utility model has the advantages of it is following and effect: the new mechanical structure of this scheme utilization adopts last alignment board and lower alignment board that can dismantle the connection with the base plate to reach the unified purpose of adjusting last alignment wheel and \ or alignment wheel down, and the error that produces when avoiding a plurality of alignment wheels of single regulation has also shortened the regulation time simultaneously, has improved work efficiency.
Description
Technical Field
The utility model relates to a wire rope straightening equipment field, in particular to steel cable coalignment.
Background
In the twisting production process of the steel wire rope, firstly, the steel wire is twisted into a single-strand steel wire rope, and then the single-strand steel wire rope is twisted into a finished steel wire rope product. The produced single-stranded steel wire rope needs to be straightened, and the straightener has the functions of controlling the straightness of the single-stranded steel wire rope and eliminating the internal stress of the single-stranded steel wire rope, so that the steel wire is twisted into the single-stranded steel wire rope meeting the requirements. The steel wire rope straightening technology is mainly used for the rear process of steel wire rope processing, and the quality of a produced finished product is determined to a great extent.
Application No.: 201621387994.8 discloses a steel wire rope straightening device, which comprises a frame, wherein a lead pair wheel and a straightener are sequentially arranged on the frame along the steel wire feeding direction, a first straightening wheel set and a second straightening wheel set which are vertical to the straightening direction are arranged on the straightener, the straightener is connected with the frame through a swing mechanism, and the swing mechanism is used for driving the straightener to rotate in two directions by taking the central shaft of the steel wire rope between the lead pair wheel as the center.
But its when using, adjust the dislocation volume of first alignment wheelset and second alignment wheelset in the straightener according to wire rope's external diameter, material etc. to reach the not steel cable of unidimensional adaptation, but when first alignment wheelset and second alignment wheelset were adjusted in the manual work, owing to need manual one by one adjust the alignment wheel, consequently can lead to having the error between the alignment wheel, thereby the influence is to the final alignment effect of steel cable.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a can effectually avoid having the steel cable straightener of error problem between the alignment wheel when adjusting the alignment wheel.
The above technical purpose of the present invention can be achieved by the following technical solutions:
a steel rope straightener comprises a base plate, wherein a plurality of upper straightening wheels and a plurality of lower straightening wheels are arranged on the base plate;
the upper straightening wheels and the lower straightening wheels are arranged in a staggered manner to be suitable for repeatedly bending the steel rope;
the base plate is also provided with an adjusting piece for adjusting the distance between the upper straightening wheel and the lower straightening wheel;
the adjusting piece comprises an upper straightening plate and a lower straightening plate which are arranged on the base plate;
the upper straightening plate and the lower straightening plate are detachably connected with the base plate;
the upper straightening wheel is arranged on the upper straightening plate; the lower straightening wheel is arranged on the lower straightening plate.
Through adopting above-mentioned scheme, consequently when carrying out the alignment to not unidimensional steel cable, for example when only needing to adjust last alignment wheel, alignment wheel on can realizing unified regulation through the position of adjusting last alignment board, when only needing to adjust down alignment wheel, alignment wheel under can realizing unified regulation through the position of adjusting down the alignment board, when last alignment wheel all needs the regulation with lower alignment wheel, alignment board and last alignment board can realize the regulation to last alignment wheel and alignment wheel down through adjusting down, consequently can effectually avoid adjusting alignment wheel one by one and lead to the problem emergence of error between the alignment wheel, also can reduce operating personnel's work load greatly simultaneously, consequently can effectually shorten the required time of regulation alignment wheel, improve work efficiency.
When adjusting the interval between alignment wheel and the lower alignment wheel, through dismantling last alignment board down, and remove to suitable position after, install on the base plate once more, can realize the overall control to last alignment wheel position, thereby reach the purpose of adjusting the interval between alignment wheel and the lower alignment wheel, it is the same, adjust down alignment wheel and adjust the operation of last alignment wheel the same, consequently can adjust alignment board under the last alignment board according to actual need, thereby reach the purpose of adjusting the interval between alignment wheel and the lower alignment wheel, consequently when adjusting, at most only need adjust twice, consequently can reduce operating personnel's work load greatly, consequently can effectually shorten the adjust time, improve work efficiency.
The utility model discloses a further set up to: the upper straightening wheels comprise first straightening wheels and second straightening wheels, the first straightening wheels are positioned below the upper straightening plate, and the second straightening wheels are positioned above the upper straightening plate;
the lower straightening wheels comprise third straightening wheels and fourth straightening wheels, the third straightening wheels are positioned above the lower straightening plate, and the fourth straightening wheels are positioned below the lower straightening plate;
the first straightening wheel and the third straightening wheel are matched for use and have the same size;
the second straightening wheel and the fourth straightening wheel are matched for use and have the same size;
the diameter of the first straightening wheel is larger than the diameter of the second straightening wheel.
By adopting the scheme, the first straightening wheel is positioned below the upper straightening plate, and the second straightening wheel is positioned above the upper straightening plate; the third straightening wheel is positioned above the lower straightening plate, and the fourth straightening wheel is positioned below the lower straightening plate; the first straightening wheel and the third straightening wheel are matched for use and have the same size; the second straightening wheel and the fourth straightening wheel are matched for use and have the same size; first alignment wheel is different with second alignment wheel size, thereby when adjusting the size that the interval between first alignment wheel and the third alignment wheel still can not be fit for the steel rope through adjusting last alignment board or lower alignment board, can dismantle first alignment board and second alignment board, and exchange the position of first alignment board and second alignment board mutually, make second alignment wheel and fourth alignment wheel can cooperate, the radius when second alignment wheel is less than the radius of first alignment wheel, consequently when using, the cooperation of second alignment wheel and fourth alignment wheel is used and can be aligned the steel rope of thinner steel rope, consequently, the application scope of straightener has been enlarged.
The utility model discloses a further set up to: the upper straightening plate and the lower straightening plate are connected with the base plate through fasteners, and waist-shaped holes for mounting the fasteners are further formed in the upper straightening plate and the lower straightening plate.
Through adopting above-mentioned scheme, the fastener can adopt bolt and nut, because last alignment board still is equipped with the waist type hole that is used for installing the fastener with lower alignment board on, consequently when alignment board and lower alignment board are adjusted, unscrew the nut and can realize the position control to last alignment board and lower alignment board, consequently need not go up the alignment board and the alignment board is complete to be dismantled down, can realize the interval adjustment between alignment wheel and the lower alignment wheel, make the operation more convenient, also can shorten simultaneously and adjust the required time, and the work efficiency is improved.
The utility model discloses a further set up to: the base plate is sequentially provided with positioning pieces along the length direction, the upper straightening plate and the lower straightening plate are positioned between the adjacent positioning pieces, and the positioning pieces can be plate-shaped.
Through adopting above-mentioned scheme, consequently when alignment board and lower alignment board position in adjusting, the problem that alignment board and lower alignment board misplaced can effectually be avoided in the existence of setting element takes place, consequently can make alignment board and lower alignment board when adjusting, go up alignment board and alignment board can not take place the dislocation down for alignment board and alignment board are more convenient under with in adjusting, and the regulation efficiency is higher.
The utility model discloses a further set up to: the base plate is also provided with a positioning groove for limiting the position of the positioning piece, and the positioning piece protrudes out of the positioning groove and is in contact with the adjusting piece.
Through adopting above-mentioned scheme, consequently, the existence of constant head tank makes when the installation setting element (for example adopt bolt and nut to install), and the position is more accurate, and the setting element contacts with the regulating part simultaneously and makes, can effectually play the effect of location to the regulating part.
The utility model discloses a further set up to: the base plate is also provided with a protection part which is positioned at the upper end and the lower end of the base plate.
Through adopting above-mentioned scheme, consequently when using, the protection piece can be protected last alignment wheel and lower alignment wheel, especially can provide effectual protection to last alignment wheel, avoids top debris to drop and causes the damage to last alignment wheel.
The utility model discloses a further set up to: the protection part is a protection plate, and the protection plate is detachably connected with the base plate.
Through adopting above-mentioned scheme, when choosing with different last alignment wheel or lower alignment wheel, the optional protection piece that is fit for of using, therefore protection piece and base plate can be dismantled to be connected (for example adopt bolt and nut to connect) and can be so that to the last alignment wheel of different specifications and lower alignment wheel adopt more suitable protection piece, consequently make the guard effect to last alignment wheel and lower alignment wheel better.
The utility model discloses a further set up to: form between the guard plate and hold the chamber, alignment member, last alignment wheel and lower alignment wheel all are located and hold the intracavity promptly, and the length of guard plate is not less than the length of adjustment member.
Through adopting above-mentioned scheme, further strengthened the protection effect to last alignment wheel and lower alignment wheel.
To sum up, the utility model discloses following beneficial effect has:
1. when steel ropes of different sizes are straightened, the upper straightening wheels and/or the lower straightening wheels are uniformly adjusted through the adjusting pieces, so that the problem that the straightening wheels are adjusted one by one to cause errors between the straightening wheels can be effectively avoided, meanwhile, the upper straightening wheels and/or the lower straightening wheels are uniformly adjusted through the adjusting pieces, the workload of operators can be greatly reduced, the adjusting time can be effectively shortened, and the working efficiency is improved.
2. The straightening wheels with different sizes are used, so that the application range of the straightener can be effectively enlarged.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic side view of the present invention.
In the figure: 1. a substrate; 11. positioning a groove; 12. a positioning member; 13. a guard; 2. an upper straightening wheel; 21. a first straightening wheel; 22. a second straightening wheel; 3. a lower straightening wheel; 31. a third straightening wheel; 32. a fourth straightening wheel; 4. an adjustment member; 41. an upper straightening plate; 42. a lower straightening plate; 43. a kidney-shaped hole.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, a steel rope straightener comprises a base plate 1, wherein a plurality of upper straightening wheels 2 and a plurality of lower straightening wheels 3 are arranged on the base plate 1; the upper straightening wheels 2 and the lower straightening wheels 3 are arranged in a staggered manner to be suitable for repeatedly bending the steel rope; the base plate 1 is also provided with an adjusting piece 4 for adjusting the distance between the upper straightening wheel 2 and the lower straightening wheel 3; the adjusting piece 4 comprises an upper straightening plate 41 and a lower straightening plate 42 which are arranged on the base plate 1; the upper straightening plate 41 and the lower straightening plate 42 are detachably connected with the substrate 1; the upper straightening wheel 2 is arranged on the upper straightening plate 41; lower straightening wheel 3 is arranged on lower straightening plate 42.
Go up straightening wheel 2 and rotate through the round pin axle and connect on last straightening plate 41, lower straightening wheel 3 rotates through the round pin axle and connects on last straightening plate 42, in the in-process of carrying out the alignment to the steel cable, adjust regulating part 4 according to the size of steel cable, adjust the interval between straightening plate 41 and the lower straightening plate 42 promptly, thereby reach the purpose of adjusting the interval between straightening wheel 2 and the lower straightening wheel 3, thereby make the interval between last straightening wheel 2 and the lower straightening wheel 3 accord with the size of steel cable, so that the steel cable is when the last straightening wheel through crisscross setting with under with between the straightening wheel, can be crooked repeatedly, thereby reach the purpose of alignment.
The upper straightening wheel 2 comprises a first straightening wheel 21 and a second straightening wheel 22, the first straightening wheel 21 is positioned below the upper straightening plate 41, and the second straightening wheel 22 is positioned above the upper straightening plate 41; the lower straightening wheel 3 comprises a third straightening wheel 31 and a fourth straightening wheel 32, the third straightening wheel 31 is positioned above the lower straightening plate 42, and the fourth straightening wheel 32 is positioned below the lower straightening plate 42; the first straightening wheel 21 and the third straightening wheel 31 are matched for use and have the same size; the second straightening wheel 22 and the fourth straightening wheel 32 are matched for use and have the same size; the radius of the first straightening wheel 21 is larger than the radius of the second straightening wheel 22.
When different steel ropes are straightened, the purpose of fine adjustment can be achieved only by adjusting the positions of the upper straightening plate 41 and the lower straightening plate 42, namely when the size difference between different batches of steel ropes is large, the problem cannot be solved by adjusting the distance between the upper straightening plate 41 and the lower straightening plate 42, so that the positions of the upper straightening plate 41 and the lower straightening plate 42 are opposite, namely the second straightening wheel 22 and the fourth straightening wheel 32 are matched, because the sizes of the first straightening wheel 21 and the second straightening wheel 22 are different, the radius of the second straightening wheel 22 is smaller than that of the first straightening wheel 21, and when the steel ropes are in the condition, a good straightening effect can be achieved on the steel ropes with small sizes. So that the straightener can be used in a wider range.
The upper straightening plate 41 and the lower straightening plate 42 are connected with the base plate 1 through fasteners, and waist-shaped holes 43 for mounting the fasteners are further formed in the upper straightening plate 41 and the lower straightening plate 42. The fastener can adopt a bolt and a nut, and due to the existence of the waist-shaped hole 43, when the upper straightening plate 41 and/or the lower straightening plate 42 are adjusted, the nut is unscrewed, so that the upper straightening plate 41 and/or the lower straightening plate 42 can be moved, the adjusting piece 4 can be prevented from being completely detached, and the operation is more convenient in the adjusting process.
The base plate 1 is sequentially provided with positioning pieces 12 along the length direction, the upper straightening plate 41 and the lower straightening plate 42 are both positioned between the adjacent positioning pieces 12, and the positioning pieces 12 can be plate-shaped.
Therefore, when the upper straightening plate 41 and the lower straightening plate 42 move up and down to achieve the adjustment purpose, the positioning member 12 can effectively limit the upper straightening plate 41 and the lower straightening plate 42 to move only in a straight line, so that the problem that the upper straightening plate 41 and the lower straightening plate 42 deviate in the adjustment process can be effectively solved.
The base plate 1 is further provided with a positioning groove 11 for limiting the position of the positioning element 12, and the positioning element 12 protrudes out of the positioning groove 11 and is in contact with the adjusting element 4.
Therefore, the positioning element 12 protrudes out of the positioning groove 11, namely, the positioning element protrudes out of the surface of the substrate 1, so that the adjusting element can be effectively limited, and meanwhile, the positioning groove 11 can be used for positioning the positioning element 12, so that the problem that the limiting effect of the adjusting element is poor due to errors generated in the installation of the positioning element is avoided.
As shown in fig. 1 and 2, the base plate 1 is further provided with guard pieces 13, and the guard pieces 13 are located at upper and lower ends of the base plate 1.
The presence of guard 13 is therefore effective to extend the service life of upper straightening wheel 2 and lower straightening wheel 3.
The protection member 13 is a protection plate, and the protection plate and the base plate 1 are detachably connected, for example, by bolts and nuts, so as to achieve the purpose of detachable connection.
Therefore, the protection plates with different specifications can be selected for use according to the upper straightening wheel 2 and the lower straightening wheel 3 with different sizes, and the upper straightening wheel 2 and the lower straightening wheel 3 can be well protected.
An accommodating cavity is formed between the protection plates.
That is, the adjusting part 4, the upper straightening wheel 2 and the lower straightening wheel 3 are all located in the accommodating cavity, and the length of the protection plate is not less than that of the adjusting part 4, so that the protection of the upper straightening wheel 2 and the lower straightening wheel 3 is further enhanced, and particularly, the excellent protection effect is achieved on the second straightening wheel 22.
The specific implementation process comprises the following steps: according to the steel cable that will straighten adjust the interval between alignment board 41 and the lower alignment board 42, thereby it is identical with the product size of treating the alignment to reach the interval between alignment wheel 2 and the lower alignment wheel 3, through adjusting alignment board 41 and lower alignment board 42, thereby reach and unify and adjust upper alignment wheel 2 and lower alignment wheel 3, consequently can effectually avoid the error that produces when a plurality of alignment wheels of single adjustment, also can shorten the adjust time simultaneously, improve production efficiency. When the difference between the next batch of steel ropes to be straightened and the previous batch of steel ropes is large, for example, the size of the next batch of steel ropes to be straightened is small, the positions of the upper straightening plate 41 and the lower straightening plate 42 are exchanged and adjusted to a proper position (at this time, the radius of the second straightening wheel 22 needs to be smaller than that of the first straightening wheel 21), the next batch of steel ropes to be straightened can be straightened, and therefore the application range is wider.
The staggered arrangement of the upper straightening wheel 2 and the lower straightening wheel 3 means that the first straightening wheel 21 and the second straightening wheel 22 are all installed on the first straightening plate 41 in rows, the third straightening wheel 32 and the fourth straightening wheel 32 are all installed on the second straightening plate 42 in rows, when the straightening wheels 21 and 22 are used, the first straightening wheel 21 and the third straightening wheel 22 present the state of dislocation and interval arrangement in fig. 1, when the straightening wheels 22 and 32 are used, namely, the upper straightening plate and the lower straightening plate are reversed, and the second straightening wheel 22 and the fourth straightening wheel 32 are also in the state of dislocation and interval arrangement.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.
Claims (8)
1. A steel rope straightener comprises a base plate (1), and is characterized in that:
the base plate (1) is provided with a plurality of upper straightening wheels (2) and a plurality of lower straightening wheels (3);
the upper straightening wheels (2) and the lower straightening wheels (3) are arranged in a staggered manner to be suitable for repeatedly bending the steel rope;
the base plate (1) is also provided with an adjusting piece (4) for adjusting the distance between the upper straightening wheel (2) and the lower straightening wheel (3);
the adjusting piece (4) comprises an upper straightening plate (41) and a lower straightening plate (42) which are arranged on the base plate (1);
the upper straightening plate (41) and the lower straightening plate (42) are detachably connected with the substrate (1);
the upper straightening wheel (2) is arranged on the upper straightening plate (41); the lower straightening wheels (3) are arranged on the lower straightening plate (42).
2. A steel cord straightener as claimed in claim 1, wherein:
the upper straightening wheels (2) comprise first straightening wheels (21) and second straightening wheels (22), the first straightening wheels (21) are positioned below the upper straightening plates (41), and the second straightening wheels (22) are positioned above the upper straightening plates (41);
the lower straightening wheels (3) comprise third straightening wheels (31) and fourth straightening wheels (32), the third straightening wheels (31) are positioned above the lower straightening plates (42), and the fourth straightening wheels (32) are positioned below the lower straightening plates (42);
the first straightening wheel (21) and the third straightening wheel (31) are matched for use and have the same size;
the second straightening wheel (22) and the fourth straightening wheel (32) are matched for use and have the same size;
the radius of the first straightening wheel (21) is larger than that of the second straightening wheel (22).
3. A steel cord straightener as claimed in claim 1, wherein:
the upper straightening plate (41) and the lower straightening plate (42) are connected with the base plate (1) through fasteners, and waist-shaped holes (43) for mounting the fasteners are further formed in the upper straightening plate (41) and the lower straightening plate (42).
4. A steel cord straightener as claimed in claim 1, wherein:
the base plate (1) on be equipped with setting element (12) along length direction in proper order, last alignment board (41) and lower alignment board (42) all be located between adjacent setting element (12).
5. A steel rope straightener as claimed in claim 4, characterized in that:
the base plate (1) is further provided with a positioning groove (11) used for limiting the position of the positioning piece (12), and the positioning piece (12) protrudes out of the positioning groove (11) and is in contact with the adjusting piece (4).
6. A steel cord straightener as claimed in claim 1, wherein:
the base plate (1) is further provided with a protection piece (13), and the protection piece (13) is positioned at the upper end and the lower end of the base plate (1).
7. A steel rope straightener as claimed in claim 6, characterized in that:
the protection part (13) is a protection plate, and the protection plate is detachably connected with the base plate (1).
8. A steel rope straightener as claimed in claim 7, characterized in that:
and an accommodating cavity is formed between the protection plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921962504.6U CN211464657U (en) | 2019-11-14 | 2019-11-14 | Steel rope straightener |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921962504.6U CN211464657U (en) | 2019-11-14 | 2019-11-14 | Steel rope straightener |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211464657U true CN211464657U (en) | 2020-09-11 |
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ID=72367090
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921962504.6U Active CN211464657U (en) | 2019-11-14 | 2019-11-14 | Steel rope straightener |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211464657U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113275484A (en) * | 2021-06-17 | 2021-08-20 | 美克钢纤维(马鞍山)有限公司 | Steel fiber multi-wheel straightener |
| CN114178432A (en) * | 2021-11-08 | 2022-03-15 | 南京工程学院 | Wire material collimating device |
-
2019
- 2019-11-14 CN CN201921962504.6U patent/CN211464657U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113275484A (en) * | 2021-06-17 | 2021-08-20 | 美克钢纤维(马鞍山)有限公司 | Steel fiber multi-wheel straightener |
| CN114178432A (en) * | 2021-11-08 | 2022-03-15 | 南京工程学院 | Wire material collimating device |
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