CN211463700U - Lubricating liquid coating and drying integrated machine - Google Patents

Lubricating liquid coating and drying integrated machine Download PDF

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Publication number
CN211463700U
CN211463700U CN201922414966.0U CN201922414966U CN211463700U CN 211463700 U CN211463700 U CN 211463700U CN 201922414966 U CN201922414966 U CN 201922414966U CN 211463700 U CN211463700 U CN 211463700U
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China
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coating
power roller
rubber roll
drying
heating
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CN201922414966.0U
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蒋红兵
蒋红俊
徐峰
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JIANGSU YASHENG METAL PRODUCTS CO.,LTD.
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Jiangsu Yasheng New Material Technology Co ltd
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Abstract

The utility model provides a lubricated liquid coating drying machine, including heating and drying mechanism, drive mechanism and coating pond, heating and drying mechanism's top is equipped with first opening, set up the coating pond in the opening, drive mechanism includes first supplementary rubber roll, the supplementary rubber roll of second, power roller and fixed frame, fixed frame is including supplementary rubber roll mount and power roller mount, the upper end at the coating pond is fixed to supplementary rubber roll mount, the rotatable rubber roll of first supplementary rubber roll and second is installed on supplementary rubber roll mount, the power roller mount is fixed heating and drying mechanism is last, the rotatable installation of power roller is in on the power roller mount. The utility model discloses a coating and drying all-in-one can effectively reduce the consumption of electric quantity, does not need the manpower transportation, the resource of using manpower sparingly, coating is dried and is got very big improvement consuming time, reduces the waste of lubricated liquid.

Description

Lubricating liquid coating and drying integrated machine
Technical Field
The utility model relates to a wire rod draws the auxiliary assembly field, especially relates to a lubricated liquid coating drying machine.
Background
The coil rod drawing process is for preventing drawing in-process coil rod fracture, and the efficiency of drawing is improved and often need coat the one deck lubricating liquid before drawing to can draw after drying lubricating liquid, traditional operation mode is to separately go on this process, at first to pouring into lubricating liquid in the lubricating liquid pond, then heat certain temperature with lubricating liquid, in submergence whole coil rod to lubricating liquid afterwards, take out the coil rod after that and transport and dry in the drying-machine. The prior operation mode has the following defects: (1) the whole operation process needs manual transportation, and large human resource cost is consumed; (2) the whole process is divided into three steps, and each process requires artificial transportation or operation, so that the time consumption is long; (3) in the two steps of heating and drying the lubricating liquid, power resources are required to be used for heating or drying, and the power consumption is large by separate operation; (4) in the operation process with the direct submergence of whole wire rod to the lubricated liquid, can wrap up in when the wire rod is taken out and carry out a large amount of lubricated liquid, these lubricated liquid often can not get the recovery, cause the waste of lubricated liquid.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a lubricating liquid coating and drying integrated machine.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a lubricated liquid coating drying machine, includes heating and drying mechanism, drive mechanism and coating pond, heating and drying mechanism's top is equipped with first opening, set up the coating pond in the opening, drive mechanism includes first supplementary rubber roll, the supplementary rubber roll of second, power roller and fixed frame, fixed frame is including supplementary rubber roll mount and power roller mount, supplementary rubber roll mount is fixed in the upper end in coating pond, the rotatable installation of first supplementary rubber roll of supplementary rubber roll and second is in on the supplementary rubber roll mount, the power roller mount is fixed heating and drying mechanism is last, the rotatable installation of power roller is in on the power roller mount.
Preferably, the number of the power roller fixing frames is two, the power roller fixing frames are respectively installed on the left side and the right side of the heating and drying mechanism, and the power rollers are respectively installed on the power roller fixing frames.
Preferably, the power roller is provided with at least two partition plates, the partition plates surround the power roller for one circle, and the partition plates are arranged along the length direction of the power roller.
Preferably, the left side and the right side of the heating and drying mechanism are also provided with a wire rod inlet and outlet, one side of the heating and drying mechanism is provided with two wire rod inlet and outlet, and the wire rod inlet and outlet correspond to the upper end and the lower end of the power roller respectively.
Preferably, the wire rod inlet and outlet corresponding to the upper end of the power roller is a first inlet and outlet, the wire rod inlet and outlet corresponding to the lower end of the power roller is a second outlet, pressing roller fixing frames are further arranged on the left side and the right side of the heating and drying mechanism, pressing rollers are rotatably mounted on the pressing roller fixing frames, and the pressing rollers are mounted above the first inlet and outlet.
Preferably, a coating pool fixing base is further arranged around the first opening.
Preferably, the coating tank corresponds to the coating tank fixing base, and a first tank edge is arranged at the upper end of the coating tank.
Preferably, the left side and the right side of the first tank edge are respectively provided with a second auxiliary rubber roller and a first auxiliary rubber roller.
Preferably, one end of the coating pool, which is close to the second auxiliary rubber roll, is further provided with a splash guard, and the splash guard is fixed above the coating pool.
Preferably, a grid plate is further fixed at the position, close to the bottom of the coating pool, the length of the grid plate is 1/3-1/2 of the length of the coating pool, and the grid plate is away from the left end and the right end of the coating pool by a certain distance.
Compared with the prior art, the beneficial effects of the utility model are that: (1) the power rollers are arranged on the left side and the right side of the heating and drying mechanism, the power rollers on the left side and the right side are driven by the driving device to rotate in the same direction, the rotating speeds are basically the same, the wire rod is wound on the power rollers, the wire rod is pulled to sequentially pass through the coating pool to be coated along with the rotation of the power rollers, and the coated lubricating liquid is dried through the heating and drying mechanism, so that the operation of all mechanical equipment is realized, the labor cost is greatly reduced, and the time for manual transportation is shortened; (2) the power roller is provided with a separation plate, the separation plate surrounds the power roller for a circle, the separation plate is arranged along the length direction of the power roller, the separation plate is preferably arranged at equal intervals, the separation plate is arranged on the power roller, firstly, when the wire rod is wound on the power roller, each circle of wound wire rod can be separated from each other, and the wire rods of each circle cannot be contacted with each other to cause extrusion, so that the drying quality of the wire rod is influenced; meanwhile, the wire rod which is just coated with the lubricating liquid can be prevented from contacting with the dried wire rod, so that the dried wire rod still contains the relatively wet lubricating liquid; (3) a press roller is arranged above the first inlet and outlet, in order to prevent the phenomenon that the wire rod is likely to be wound and loosened when the rotating speeds of the power rollers on the left side and the right side are different, the press roller is used for pressing the wire rod against the power rollers so that the power rollers on the left side and the right side can synchronously rotate, the wire rod on the power rollers of the all-in-one machine is prevented from being loosened, and the power rollers cannot achieve the purpose of traction; (4) when the wire rod extends out of the lubricating liquid and is wound on the second auxiliary rubber roll, the redundant lubricating liquid on the wire rod can fall downwards under the influence of gravity and returns to the coating pool again, so that waste is prevented, the splash-proof cover is arranged, the falling lubricating liquid is prevented from splashing, and the waste of the lubricating liquid is reduced; (5) set up unable adjustment base, make things convenient for the coating pond to put on this base and fixed more firm, simultaneously, the fixed connection between coating pond and its unable adjustment base is sealed fixed, reduces thermal loss in this blast type drying-machine, utilizes the drying-machine to heat lubricating liquid solution in the coating pond, will heat lubricating liquid and dry and combine together, the electric power resource that consumes when two steps of greatly reduced are separately.
Drawings
FIG. 1 is a front view of the integrated lubricating liquid coating and drying machine of the present invention;
FIG. 2 is a top view of the integrated machine for coating and drying lubricating liquid of the present invention;
FIG. 3 is a left side view of the heating and drying mechanism of the integrated lubricating liquid coating and drying machine of the present invention;
fig. 4 is the utility model discloses a top view of lubricated liquid coating drying machine's heating and drying mechanism.
Detailed Description
In order to further understand the objects, structures, features and functions of the present invention, the following embodiments are described in detail.
As shown in fig. 1, a lubricating fluid coating and drying integrated machine comprises a heating and drying mechanism 100, a traction mechanism 200 and a coating pool 300, as shown in fig. 4, a first opening 110 is arranged above the heating and drying mechanism 100, the coating pool 300 is arranged in the opening 110, as shown in fig. 1, the traction mechanism comprises a first auxiliary rubber roll 210, a second auxiliary rubber roll 220, a power roll 230 and a fixed frame 240, the fixed frame 240 comprises an auxiliary rubber roll fixing frame 241 and a power roll fixing frame 242, the auxiliary rubber roll fixing frame 241 is fixed at the upper end of the coating pool 300, the first auxiliary rubber roll 210 and the second auxiliary rubber roll 220 are rotatably mounted on the auxiliary rubber roll fixing frame 241, the power roll fixing frame 242 is fixed on the heating and drying mechanism 100, and the power roll 230 is rotatably mounted on the power roll fixing frame 242.
In one embodiment, as shown in fig. 1, there are two power roller fixing frames 242, the power roller fixing frames 242 are respectively installed at the left and right sides of the heating and drying mechanism 100, and the power rollers 230 are respectively installed on the power roller fixing frames 242. The coating and drying all-in-one machine is also externally provided with a driving mechanism (not shown in the figure), the driving mechanism can drive the power roller 230 to rotate, the rotating directions of the power rollers 230 on the left side and the right side are the same, the rotating speeds are basically the same, the wire rod is wound on the power roller 230, the wire rod 400 is pulled to sequentially pass through the coating pool 300 to be coated along with the rotation of the power roller, the coated lubricating liquid is dried through the heating and drying mechanism 100, the operation of the full mechanical equipment is realized, the labor cost is greatly reduced, and the time of manual transportation is shortened.
In one embodiment, as shown in FIG. 2. The power roller is provided with at least two partition plates 231, the partition plates 231 surround the power roller for one circle, the partition plates 231 are arranged along the length direction of the power roller 230, the partition plates 231 are preferably arranged at equal intervals, the partition plates 231 are arranged on the power roller, firstly, when the wire rod 400 is wound on the power roller 230, each circle of wound wire rod 400 can be separated from each other, and each circle of wire rod 400 cannot be contacted with each other to cause extrusion, so that the drying quality of the wire rod 400 is influenced; meanwhile, the wire rod coated with the lubricating liquid can be prevented from contacting with the dried wire rod 400, so that the dried wire rod still has the relatively wet lubricating liquid.
In an embodiment, as shown in fig. 1 and 3, the heating and drying mechanism 100 is further provided with two coil rod inlets and outlets 130 at the left and right sides thereof, and one side of the heating and drying mechanism 100 is provided with two coil rod inlets and outlets 130, and the coil rod inlets and outlets 130 correspond to the upper and lower ends of the power roller 230, respectively. The wire rod 400 penetrates through the wire rod inlet and outlet 130 and is correspondingly wound on the power rollers 230 on the left side and the right side, the wire rod can be wound on the power rollers 230 for multiple circles, a plurality of wire rods 400 are arranged in the heating and drying mechanism in parallel, the length of the dried wire rod is long, the time of the wire rod in the heating and drying mechanism is long, and the drying is thorough.
In an embodiment, as shown in fig. 1 and fig. 3, the wire rod inlet/outlet corresponding to the upper end of the power roller is a first inlet/outlet 131, the wire rod inlet/outlet corresponding to the lower end of the power roller is a second outlet 132, the heating and drying mechanism 100 is further provided with pressing roller fixing frames 140 on the left and right sides, the pressing roller fixing frames 140 are rotatably provided with pressing rollers 150, and the pressing rollers 150 are installed above the first inlet/outlet 131. The pressing roller 150 is arranged above the first inlet and outlet 131, and in order to prevent the phenomenon that the wire rods are likely to be wound and loosened when the rotating speeds of the power rollers on the left side and the right side are different, the wire rods are pressed against the power rollers 230 by the pressing roller 150, so that the power rollers 230 on the left side and the right side can synchronously rotate, the wire rods on the power rollers of the all-in-one machine are prevented from being loosened, and the power rollers cannot achieve the purpose of traction.
In one embodiment, as shown in fig. 4, a coating tank fixing base 120 is further disposed around the first opening 110. Heating and drying mechanism 100 can be for the blast type drying-machine, set up unable adjustment base 120, make things convenient for the coating pond to put on this unable adjustment base 120 and fix more firmly, simultaneously, the fixed connection between coating pond and its unable adjustment base 120 is sealed fixed, reduce thermal loss in this blast type drying-machine, utilize the drying-machine to heat lubricated liquid solution in the coating pond, will heat lubricated liquid and dry and combine together, the electric power resource that consumes when two steps of greatly reduced are separately.
In one embodiment, as shown in fig. 2 and 4, the coating bath 300 corresponds to the coating bath fixing base 120, and the upper end of the coating bath is provided with a first bath edge 310. The second auxiliary rubber roller 220 and the first auxiliary rubber roller 210 are respectively installed at the left side and the right side of the first tank edge 310. Set up first pond limit 310 on the coating pond, the supplementary rubber roll fixed bolster 241 of the first supplementary rubber roll 210 of convenient fixed and the supplementary rubber roll 220 of second, the top of first supplementary rubber roll can also set up first pressfitting roller 211, first pressfitting roller 211 is installed on supplementary rubber roll fixed bolster 241 and can support the wire rod and press on first supplementary rubber roll 210, prevent that the wire rod from taking place the pine phenomenon in first supplementary rubber roll department.
In one embodiment, as shown in fig. 1, a splash guard 320 is further disposed at one end of the coating tank 300 close to the second auxiliary glue roller, and the splash guard 320 is fixed above the coating tank 300. When wire rod 400 stretches out from the lubricating liquid, when the winding was on the supplementary rubber roll 220 of second, unnecessary lubricating liquid received the influence of gravity on the wire rod and can fall downwards, got back to again in coating pond 300, prevented extravagant, set up the splash proof fluffy 320, prevented that the lubricating liquid that falls from causing and splashes, reduces the waste of lubricating liquid.
In an embodiment, as shown in fig. 2, a grid plate 330 is further fixed to the coating tank near the tank bottom, the length of the grid plate 330 is 1/3-1/2 of the length of the coating tank, and the grid plate 330 has a certain distance from the left end and the right end of the coating tank. The height of the lubricating liquid in the coating pool 300 is higher than the height of the grid plate 330 from the pool bottom when the equipment runs, the wire rod is immersed in the lubricating liquid in the running process of the equipment, the grid plate 330 is arranged, the wire rod 400 can be pressed into the lubricating liquid, the wire rod can be coated comprehensively, and the grid plate has a certain distance from the left side and the right side of the coating pool, so that the wire rod can conveniently enter and leave the lubricating liquid.
The working process is as follows: first, the power switch of the heating and drying mechanism 100 is turned on to preheat, and the lubricating solution is injected into the coating bath 300, so that the height of the lubricating solution is greater than the height of the grid plate 330 from the bottom of the tank, after preheating is completed, the wire rod 400 is wound on the first auxiliary rubber roll 210, the wire rod is pressed into lubricating liquid by the grid plate 330 and then wound on the second auxiliary rubber roll 220, the driving device is opened, the driving device drives the power roll 230 to rotate, the wire rod can be wound on the power roll close to the second auxiliary rubber roll, the wire rod correspondingly winds on the power roll at the other side after passing through the wire rod inlet and outlet 130, the power rollers 230 wound at the left and right sides are repeatedly wound for several turns, the wire rods 400 arranged side by side in the dryer are dried, and finally, and one dried end can be connected to drawing equipment for drawing and can pull the wire rod to leave the coating and drying all-in-one machine from the power roller close to the second auxiliary rubber roller.
The present invention has been described in relation to the above embodiments, which are only examples for implementing the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. On the contrary, all changes and modifications which do not depart from the spirit and scope of the present invention are deemed to fall within the scope of the present invention.

Claims (10)

1. The utility model provides a lubricating fluid coating drying machine which characterized in that: including heating and drying mechanism, drive mechanism and coating pond, heating and drying mechanism's top is equipped with first opening, set up the coating pond in the opening, drive mechanism includes the supplementary rubber roll of first supplementary rubber roll, second, power roller and fixed frame, fixed frame includes supplementary rubber roll mount and power roller mount, the upper end in the coating pond is fixed to supplementary rubber roll mount, the rotatable installation of rubber roll is assisted to first supplementary rubber roll and second on the supplementary rubber roll mount, the power roller mount is fixed heating and drying mechanism is last, the rotatable installation of power roller is in on the power roller mount.
2. The integrated lubricating fluid coating and drying machine of claim 1, wherein: the heating and drying device is characterized in that the number of the power roller fixing frames is two, the power roller fixing frames are respectively arranged on the left side and the right side of the heating and drying mechanism, and the power rollers are respectively arranged on the power roller fixing frames.
3. The integrated lubricating fluid coating and drying machine of claim 2, wherein: the power roller is provided with at least two partition plates, the partition plates surround the power roller for one circle, and the partition plates are arranged along the length direction of the power roller.
4. The integrated lubricating fluid coating and drying machine of claim 2, wherein: the left side and the right side of the heating and drying mechanism are also provided with a wire rod inlet and a wire rod outlet, one side of the heating and drying mechanism is provided with two wire rod inlet and outlet, and the wire rod inlet and outlet correspond to the upper end and the lower end of the power roller respectively.
5. The integrated lubricating fluid coating and drying machine of claim 4, wherein: the wire rod inlet and outlet corresponding to the upper end of the power roller is a first inlet and outlet, the wire rod inlet and outlet corresponding to the lower end of the power roller is a second outlet, pressing roller fixing frames are further arranged on the left side and the right side of the heating and drying mechanism, pressing rollers are rotatably mounted on the pressing roller fixing frames, and the pressing rollers are mounted above the first inlet and outlet.
6. The integrated lubricating fluid coating and drying machine of claim 1, wherein: and a coating pool fixing base is arranged around the first opening.
7. The integrated lubricating fluid coating and drying machine of claim 6, wherein: the coating tank corresponds to the coating tank fixing base, and a first tank edge is arranged at the upper end of the coating tank.
8. The integrated lubricating fluid coating and drying machine of claim 7, wherein: and a second auxiliary rubber roller and a first auxiliary rubber roller are respectively arranged at the left side and the right side of the first tank edge.
9. The integrated lubricating fluid coating and drying machine of claim 8, wherein: and one end of the coating pool, which is close to the second auxiliary rubber roll, is also provided with a splash proof awning, and the splash proof awning is fixed above the coating pool.
10. The integrated lubricating fluid coating and drying machine of claim 8, wherein: and a grid plate is further fixed at the position, close to the bottom of the coating pool, the length of the grid plate is 1/3-1/2 of the length of the coating pool, and the grid plate is away from the left end and the right end of the coating pool by a certain distance.
CN201922414966.0U 2019-12-29 2019-12-29 Lubricating liquid coating and drying integrated machine Active CN211463700U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922414966.0U CN211463700U (en) 2019-12-29 2019-12-29 Lubricating liquid coating and drying integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922414966.0U CN211463700U (en) 2019-12-29 2019-12-29 Lubricating liquid coating and drying integrated machine

Publications (1)

Publication Number Publication Date
CN211463700U true CN211463700U (en) 2020-09-11

Family

ID=72370313

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922414966.0U Active CN211463700U (en) 2019-12-29 2019-12-29 Lubricating liquid coating and drying integrated machine

Country Status (1)

Country Link
CN (1) CN211463700U (en)

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GR01 Patent grant
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Effective date of registration: 20220308

Address after: 225721 west side of Fukang Road, shuaiduo village, Dainan Town, Xinghua City, Taizhou City, Jiangsu Province

Patentee after: JIANGSU YASHENG METAL PRODUCTS CO.,LTD.

Address before: 225700 Zhongzai Avenue, science and Technology Park, Dainan Town, Xinghua City, Taizhou City, Jiangsu Province

Patentee before: Jiangsu Yasheng New Material Technology Co.,Ltd.

TR01 Transfer of patent right