CN211462994U - Wallboard pushing production line - Google Patents

Abstract

The utility model discloses a wallboard pushing production line, which comprises a stirring mechanism, a pushing forming and conveying mechanism, a cutting mechanism, a maintenance mechanism and a packaging mechanism which are arranged in sequence, wherein the stirring mechanism comprises a stirrer, a stirring storage bin, a mixer arranged below the stirring storage bin, a conveyer belt arranged at the bottom of a discharge port of the mixer and used for conveying materials, and a screw conveyer arranged between the stirrer and the stirring storage bin and used for conveying materials; at first stir the raw materials through rabbling mechanism in wallboard production process, the raw materials after the stirring finishes are pushed and extruded many times, refine the material gradually, make the slat texture of production even, density is high, improve product production quality, obtain the slat through pushing and extruding the host computer, cutting mechanism cuts the slat, carry the slat to maintenance mechanism again after the cutting finishes and maintain, the maintenance finishes the back and packs the slat through the baling press of baling mechanism department, accomplish the production of wallboard, it is high-efficient and improved product quality to produce.

Description

Wallboard pushing production line

Technical Field

The utility model relates to a wallboard production line technical field specifically is a wallboard pushes away crowded production line.

Background

In the prior art, there is an apparatus for preparing a wallboard by using fly ash as a raw material of the wallboard, which comprises a composite extrusion system of a double-screw extrusion system and a single-screw extrusion system, wherein the double-screw extrusion system comprises a double-screw extruder, a forced feeding screw, a solid raw material hopper, a metering pump and a liquid barrel; the single-screw extrusion molding system comprises a single-screw extruder and a wallboard die, and can mix the fly ash with other materials to realize continuous processing, however, in the process of manufacturing the wallboard by using the fly ash, the water absorption of the fly ash is poor, the condition of non-uniform combination with water is easy to occur in the mixing process, and then the extruded wallboard is damaged internally, so that the product quality is influenced.

Disclosure of Invention

An object of the utility model is to overcome not enough among the prior art, provide one kind and can make fly ash and water combine even, area is little, the high push production line that utilizes fly ash preparation light partition plate of job stabilization nature.

The utility model discloses a realize through following technical scheme: a wallboard pushing production line comprises a stirring mechanism, a pushing forming conveying mechanism, a cutting mechanism, a maintenance mechanism and a packaging mechanism which are sequentially arranged, wherein the stirring mechanism comprises a stirrer, a stirring storage bin, a mixing machine arranged below the stirring storage bin, a conveying belt arranged at the bottom of a discharge port of the mixing machine and used for conveying materials, and a spiral conveyor arranged between the stirrer and the stirring storage bin and used for conveying the materials, the pushing forming conveying mechanism comprises a bidirectional pushing machine, a first unidirectional pushing machine, a second unidirectional pushing machine, a third unidirectional pushing machine and a pushing host machine which are arranged according to the material feeding direction and the material discharging direction, the bidirectional pushing machine is communicated with the discharge end of the mixing machine through the conveying belt, the cutting mechanism comprises a first conveyor, a second conveyor and a cutting machine arranged between the first conveyor and the second conveyor, the second conveyor is communicated with a feed port of the maintenance mechanism, and the discharge end of the maintenance mechanism is communicated with the packaging mechanism.

In order to further optimize the utility model discloses, can prefer following technical scheme for use:

preferably, the mixer includes the mixer shell, sets up at the inside (mixing) shaft of mixer shell, sets up and be used for driving (mixing) shaft pivoted first driving motor in the mixer shell outside, the bottom of mixer shell is provided with the mixer discharge gate, the quantity of (mixing) shaft is two, and the one end of two (mixing) shafts all is connected with first driving motor, is provided with the synchronous ware between two first driving motor, and two first driving motor's rotation opposite direction, the outer wall of (mixing) shaft is provided with the stirring vane that a plurality of evenly distributed slopes set up and the stirring blend stop that a plurality of slopes set up between stirring vane, and the crisscross distribution of stirring vane on same (mixing) shaft.

Preferably, the stirring storage bin comprises a storage bin shell, a vertical shaft arranged inside the storage bin shell and a second driving motor arranged at the bottom of the storage bin shell and connected with one end of the vertical shaft, a storage bin discharge port is arranged at the bottom of the storage bin shell, and one end of the storage bin discharge port is connected with a feed inlet on the mixing machine.

Preferably, the outer wall of the vertical shaft is provided with a stirring blade and a spiral stirring piece, the spiral stirring piece is positioned below the stirring blade, and the pitch of the spiral stirring piece is sequentially reduced from top to bottom.

Preferably, conveyer belts for conveying materials are arranged among the two-way extruder, the first one-way extruder, the second one-way extruder, the third one-way extruder and the extrusion host, the two-way extruder comprises a first shell and a second shell, a first hopper is arranged at the top of the first shell, a first hydraulic cylinder and a second hydraulic cylinder are respectively arranged outside the first shell and the second shell, the telescopic end of the first hydraulic cylinder extends into the first shell, one end of the second hydraulic cylinder extends into the second shell, the first hydraulic cylinder and the second hydraulic cylinder are mutually vertical, a slidable first push plate is arranged in the first shell, the first push plate is attached to the inner wall of the first shell, one side of the first push plate is connected with one end of the first hydraulic cylinder, a first grid plate is arranged at one side of the first shell, the first grid plate is located on one side of the outer portion of the first push plate, the second push plate is arranged in the second shell, the second push plate is attached to the inner wall of the second shell, one side of the second push plate is connected with one end of the second hydraulic cylinder, the second grid plate is arranged on the outer wall of the second shell, and the second grid plate is located on one side of the outer portion of the second push plate.

Preferably, the first one-way extruder, the second one-way extruder and the third one-way extruder are identical in structure, each of the first one-way extruder, the second one-way extruder and the third one-way extruder comprises a third shell, a second hopper is arranged at the top of the third shell, a third hydraulic cylinder is arranged outside the third shell, a third push plate is arranged in the third shell, the third push plate is attached to the inner wall of the third shell, one side of the third push plate is connected with the movable end of the third hydraulic cylinder, a third grate plate is arranged on the outer wall of the third shell, and the third grate plate is located on one side of the outer portion of the third push plate.

Preferably, the sizes of the grid holes of the first grid plate, the second grid plate and the third grid plate are reduced in sequence.

Preferably, first conveyer and second conveyer structure are the same, the cutting machine includes the mount, sets up two locating plates on the mount, and four corners department parallel arrangement has four guide arms between two locating plates, the outer wall of guide arm is provided with the slider, the top of slider is connected with the fixed plate, connects through the backup pad between two fixed plates, is provided with third driving motor on the fixed plate that is located the top, third driving motor's output is connected with the action wheel, and two upper and lower fixed plates are provided with three from the driving wheel with the action wheel with one side, the action wheel with from being connected through the cutting silk between the driving wheel.

The beneficial effects of the utility model reside in that: through setting up rabbling mechanism, push extrusion shaping conveying mechanism, cutting mechanism, maintenance mechanism, the mechanism of packing, at first stir the raw materials through the rabbling mechanism in wallboard production process, the raw materials after the stirring finishes is pushed out many times, and carry through the conveyer, through setting up the first comb board of comb hole size difference, the second comb board, the third comb board, can refine the material gradually, make the slat texture of production even, high density, product production quality has been improved, obtain the slat after pushing out the host computer and handling, later cut the slat at cutting mechanism, carry the slat to maintenance mechanism again after the cutting finishes and carry out the maintenance, pack the slat through the baling press of mechanism department after the maintenance finishes, accomplish the production of wallboard, produce high-efficiently and product quality is good.

Drawings

Fig. 1 is a schematic structural view of the present invention from the top;

FIG. 2 is a schematic structural view of a stirring mechanism of the present invention;

FIG. 3 is a schematic structural view of the middle extruding and forming conveying mechanism of the present invention;

fig. 4 is a schematic structural view of the middle cutting mechanism of the present invention;

fig. 5 is a schematic structural view of the bidirectional pushing and extruding machine of the present invention;

fig. 6 is a schematic structural view of a first one-way extruder of the present invention;

fig. 7 is a schematic structural diagram of the middle cutting machine of the present invention;

wherein: 1. a stirring mechanism; 2. a pushing and forming conveying mechanism; 3. a cutting mechanism; 4. a maintenance mechanism; 5. a packaging mechanism; 6. a blender; 7. a screw conveyor; 8. stirring the storage bin; 9. climbing a ladder; 10. a mixer; 11. a first drive motor; 12. a feed inlet; 13. a stirring blade; 14. a stirring shaft; 15. stirring the barrier strips; 16. spirally stirring the slices; 17. a second drive motor; 18. a discharge outlet; 19. a vertical shaft; 20. a bidirectional pushing machine; 21. a first one-way extruder; 22. a second one-way extruder; 23. a third one-way extruder; 24. pushing the host machine; 25. a first conveyor; 26. a cutter; 27. a second conveyor; 28. a first housing; 29. a first hydraulic cylinder; 30. a first push plate; 31. a first grid plate; 32. a second housing; 33. a second hydraulic cylinder; 34. a second grid plate; 35. a second push plate; 36. a third housing; 37. a third hydraulic cylinder; 38. a third push plate; 39. a third grid plate; 40. a fixed mount; 41. positioning a plate; 42. a guide bar; 43. a slider; 44. a fixing plate; 45. a third drive motor; 46. a driving wheel; 47. a support plate; 48. a driven wheel.

Detailed Description

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

As shown in fig. 1-7, a wallboard pushing production line comprises a stirring mechanism 1, a pushing forming conveying mechanism 2, a cutting mechanism 3, a maintenance mechanism 4 and a packaging mechanism 5, which are sequentially arranged, wherein a dust collector for collecting dust is arranged outside the stirring mechanism 1, the stirring mechanism 1 comprises a stirrer 6, a stirring storage bin 8, a mixer 10 arranged below the stirring storage bin 8, a conveying belt arranged at the bottom of a discharge port 18 of the mixer 10 and used for conveying materials, a screw conveyor 7 arranged between the stirrer 6 and the stirring storage bin 8 and used for conveying materials, the pushing forming conveying mechanism comprises a bidirectional pushing machine 20, a first unidirectional pushing machine 21, a second unidirectional pushing machine 22, a third unidirectional pushing machine 23 and a pushing main machine 24, the bidirectional pushing machine 20 is communicated with a discharge end of the mixer 10 through the conveying belt, the cutting mechanism 3 comprises a first conveyor 25, a second conveyor 24, a third conveyor belt, and a third conveyor belt, The second conveyor 27, the cutting machine 26 disposed between the first conveyor 25 and the second conveyor 27, the first conveyor 25 and the second conveyor 27 have the same structure, the cutting machine 26 includes a fixing frame 40, two positioning plates 41 disposed on the fixing frame 40, two parallel guide rods 42 are disposed on both upper and lower sides between the two positioning plates 41, a sliding block 43 is disposed on the outer wall of each guide rod 42, a fixing plate 44 is connected above the sliding block 43, the two fixing plates 44 are connected by a supporting plate 47, an air cylinder is disposed below the lower fixing plate 44 for controlling the fixing plate 44 to move on the guide rod 42, the expansion amount of the air cylinder is controlled by an air cylinder magnetic switch, a third driving motor 45 is disposed on the upper fixing plate 44, the output end of the third driving motor 45 is connected with a driving wheel 46, three driven wheels 48 are disposed on the same sides of the upper and lower fixing plates 44 and the, the driving wheel 46 is connected with the driven wheel 48 through a cutting wire, the second conveyor 27 is communicated with a feeding hole of the maintenance mechanism 4, a discharging end of the maintenance mechanism 4 is communicated with the packaging mechanism 5, the stirring machine 6 comprises a stirring machine 6 shell, stirring shafts 14 arranged inside the stirring machine 6 shell, and first driving motors 11 arranged outside the stirring machine 6 shell and used for driving the stirring shafts 14 to rotate, discharge holes of the stirring machine 6 are arranged at the bottom of the stirring machine 6 shell, the number of the stirring shafts 14 is two, one end of each of the two stirring shafts 14 is connected with the first driving motor 11, a synchronizer is arranged between the two first driving motors 11, the rotating directions of the two first driving motors 11 are opposite, a plurality of stirring blades 13 which are uniformly distributed and obliquely arranged and a plurality of stirring barrier strips 15 which are obliquely arranged between the two adjacent stirring blades 13 are arranged on the outer wall of the stirring shaft 14, and the stirring barrier strips 15 on the same, the stirring blades 13 between the two stirring shafts 14 are distributed in a staggered manner, the stirring storage bin 8 comprises a storage bin shell, a vertical shaft 19 arranged inside the storage bin, and a second driving motor 17 arranged at the bottom of the storage bin shell and connected with one end of the vertical shaft 19, a storage bin discharge port is arranged at the bottom of the storage bin shell, one end of the storage bin discharge port is connected with a feed port on the mixing machine 10, the stirring blades 13 and the spiral stirring sheet 16 are arranged on the outer wall of the vertical shaft 19, the spiral stirring sheet 16 is positioned below the stirring blades 13, the screw pitch of the spiral stirring sheet 16 is sequentially reduced from top to bottom, a bidirectional pushing machine 20, a first unidirectional pushing machine 21, a second unidirectional pushing machine 22, a third unidirectional pushing machine 23 and a pushing host 24 are respectively provided with a conveying belt between every two adjacent stirring blades, the bidirectional pushing machine 20 comprises a first shell 28 and a second shell 32, the top of the first shell 28 is provided with a first hopper, the, A first hydraulic cylinder 29 and a second hydraulic cylinder 33 are respectively arranged outside the second shell 32, the telescopic end of the first hydraulic cylinder 29 extends into the first shell 28, the telescopic end of the second hydraulic cylinder extends into the second shell 32, the directions of the first hydraulic cylinder 29 and the second hydraulic cylinder 33 are mutually vertical, a first push plate 30 is arranged in the first shell 28, the first push plate 30 is attached to the inner wall of the first shell 28, one side of the first push plate 30 is connected with the movable end of the first hydraulic cylinder 29, a first grid plate 31 is arranged on the outer wall of the first shell 28, the first grid plate 31 is positioned on one side outside the first push plate 30, a second push plate 35 is arranged in the second shell 32, the second push plate 35 is attached to the inner wall of the second shell 32, one side of the second push plate 35 is connected with the movable end of the second hydraulic cylinder 33, a second grid plate 34 is arranged on the outer wall of the second shell 32, the second grid plate 34 is positioned on one side outside the second push plate 35, the first one-way extruder 21, the second one-way extruder 22 and the third one-way extruder 23 have the same structure, the first one-way extruder 21, the second one-way extruder 22 and the third one-way extruder 23 all comprise a third shell 36, a second hopper is arranged at the top of the third shell 36, a third hydraulic cylinder 37 is arranged outside the third shell 36, a third push plate 38 is arranged in the third shell 36, the third push plate 38 is attached to the inner wall of the third shell 36, one side of the third push plate 38 is connected with the movable end of the third hydraulic cylinder 37, a third grate plate 39 is arranged on the outer wall of the third shell 36, and the third grate plate 39 is positioned on one side of the outer part of the third push plate 38.

When in use, the pulverized coal ash, the rice hull sawdust, the desulfurized gypsum, the white cement, the additives and the like are added into the finely-crushed raw materials through a feed inlet 12 on a stirring machine 6, the materials are uniformly mixed in the stirring machine 6 and are conveyed into a stirring storage bin 8 through a screw conveyor 7, water is added into the stirring storage bin 8 for stirring, the stirring storage bin 8 is provided with a vertical shaft 19, the outer wall of the vertical shaft 19 is provided with a stirring blade 13 and a screw stirring piece 16, the mixture discharged from the screw conveyor 7 is further scattered through the stirring blade 13 so as to be more uniformly mixed with water, the well-mixed raw materials are compressed through the screw stirring piece 16 and are uniformly conveyed to a mixing machine 10, an impeller is arranged in the mixing machine 10, the compressed raw materials are thrown into bulk particles through centrifugal force, the bulk particles are discharged from a discharge port 18 of the mixing machine 10 and are conveyed to a bidirectional extruder 20 through a conveyer belt arranged below the mixing machine 10, the material is pushed and extruded through a first hydraulic cylinder 29 and a second hydraulic cylinder 33 on a bidirectional pushing machine 20 and is discharged from a second grid plate 34, the material falls on a conveyor, the material is conveyed to a first one-way pushing machine 21 through the conveyor, after being pushed and extruded through the first one-way pushing machine 21, the material passes through a second one-way pushing machine 22 and a third one-way pushing machine 23 in sequence through the conveyor again, finally the material is pushed and extruded and molded through a pushing host machine 24 to obtain a strip plate with uniform texture and high density, when the molded strip plate is cut, one end distance is firstly conveyed through a first conveyor 25 and a second conveyor 27, when the length of the strip plate meets the requirement of people, the cutting machine 26 is controlled to move left and right, meanwhile, a third driving motor 45 is controlled to rotate, the third driving motor 45 drives a driving wheel 46 to rotate, at the moment, a cutting wire can cut the strip plate until the strip plate is completely cut off, at this time, the cutter 26 is reset, the cut laths are separated from the laths being formed under the action of the second conveyor 27, the laths are cut, the laths are further maintained through the maintenance mechanism 4, and finally, the laths are packaged to complete the production of the laths.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the principles of the present invention.

Claims (8)

1. The utility model provides a wallboard pushes away crowded production line, includes the rabbling mechanism that sets gradually, pushes away crowded shaping conveying mechanism, cutting mechanism, maintenance mechanism, packing mechanism, its characterized in that: rabbling mechanism includes mixer, stirring storage silo, sets up the machine that mixes in stirring storage silo below, sets up the conveyer belt that is used for the transported substance material in mixing machine bin outlet bottom, sets up the screw conveyer who is used for the transported substance material between mixer, stirring storage silo, push extrusion shaping conveying mechanism includes according to material feeding to the two-way extruder that ejection of compact direction set up, first one-way extruder, the one-way extruder of second, the one-way extruder of third, push the host computer, two-way extruder passes through the conveyer belt and mixes the discharge end intercommunication of machine, cutting mechanism includes first conveyer, second conveyer, sets up the cutting machine between first conveyer and second conveyer, the feed inlet intercommunication of second conveyer and maintenance mechanism, the discharge end and the baling mechanism intercommunication of maintenance mechanism.

2. A push extrusion line as set forth in claim 1, wherein: the mixer comprises a mixer shell, a mixing shaft arranged in the mixer shell, and a first driving motor arranged outside the mixer shell and used for driving the mixing shaft to rotate, wherein the bottom of the mixer shell is provided with a mixer discharge port, the quantity of the mixing shaft is two, one end of each of the two mixing shafts is connected with a first driving motor, a synchronizer is arranged between the two first driving motors, the rotating directions of the two first driving motors are opposite, the outer wall of the mixing shaft is provided with a plurality of uniformly distributed stirring blades arranged in an inclined mode and a plurality of stirring barrier strips arranged between the stirring blades in an inclined mode, the stirring barrier strips on the same mixing shaft are distributed in a staggered mode, and the stirring blades between the two mixing shafts are distributed in a staggered mode.

3. A push extrusion line as set forth in claim 1, wherein: the stirring storage bin comprises a storage bin shell, a vertical shaft arranged inside the storage bin shell, and a second driving motor arranged at the bottom of the storage bin shell and connected with one end of the vertical shaft, wherein a storage bin discharge port is arranged at the bottom of the storage bin shell, and one end of the storage bin discharge port is connected with a feed port on a mixer.

4. A push line as claimed in claim 3, wherein: the vertical shaft outer wall is provided with stirring blades and a spiral stirring piece, the spiral stirring piece is located below the stirring blades, and the thread pitch of the spiral stirring piece is reduced from top to bottom in sequence.

5. A push extrusion line as set forth in claim 1, wherein: conveying belts used for conveying materials are arranged among the two-way pushing machine, the first one-way pushing machine, the second one-way pushing machine, the third one-way pushing machine and the pushing host machine, the two-way pushing machine comprises a first shell and a second shell, a first hopper is arranged at the top of the first shell, a first hydraulic cylinder and a second hydraulic cylinder are respectively arranged outside the first shell and the second shell, the telescopic end of the first hydraulic cylinder extends into the first shell, one end of the second hydraulic cylinder extends into the second shell, the directions of the first hydraulic cylinder and the second hydraulic cylinder are mutually vertical, a slidable first pushing plate is arranged in the first shell, the first pushing plate is attached to the inner wall of the first shell, one side of the first pushing plate is connected with one end of the first hydraulic cylinder, a first grate plate is arranged at one side of the first shell, and the first grate plate is positioned at one side outside the first pushing plate, the second push plate is arranged in the second shell and attached to the inner wall of the second shell, one side of the second push plate is connected with one end of the second hydraulic cylinder, a second grid plate is arranged on the outer wall of the second shell, and the second grid plate is located on one side of the outer portion of the second push plate.

6. A push line according to claim 5, wherein: the first one-way extruder, the second one-way extruder and the third one-way extruder are identical in structure and respectively comprise a third shell, a second hopper is arranged at the top of each of the third shells, a third hydraulic cylinder is arranged outside each of the third shells, a third push plate is arranged in each of the third shells and attached to the inner wall of each of the third shells, one side of each of the third push plates is connected with the movable end of each of the third hydraulic cylinders, a third grate plate is arranged on the outer wall of each of the third shells, and the third grate plate is located on one side of the outer portion of each of the third push plates.

7. The extrusion line of claim 6, wherein: the sizes of the first grid plate, the second grid plate and the third grid plate are reduced in sequence.

8. A push extrusion line as set forth in claim 1, wherein: the cutting machine comprises a fixing frame and two positioning plates arranged on the fixing frame, four guide rods are arranged at four corners between the two positioning plates in parallel, a sliding block is arranged on the outer wall of each guide rod, a fixing plate is connected above the sliding block and connected with the two fixing plates through a supporting plate, a third driving motor is arranged on the fixing plate above the third driving motor, the output end of the third driving motor is connected with a driving wheel, three driven wheels are arranged on the same side of the upper fixing plate and the lower fixing plate and the driving wheel, and the driving wheel is connected with the driven wheels through cutting wires.

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