CN211458788U - Cam roller type walnut horizontal extrusion shell breaking system - Google Patents
Cam roller type walnut horizontal extrusion shell breaking system Download PDFInfo
- Publication number
- CN211458788U CN211458788U CN201922059866.0U CN201922059866U CN211458788U CN 211458788 U CN211458788 U CN 211458788U CN 201922059866 U CN201922059866 U CN 201922059866U CN 211458788 U CN211458788 U CN 211458788U
- Authority
- CN
- China
- Prior art keywords
- feeding
- plate
- walnut
- extrusion
- tooth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001125 extrusion Methods 0.000 title claims abstract description 183
- 235000020234 walnut Nutrition 0.000 title claims abstract description 176
- 235000009496 Juglans regia Nutrition 0.000 title claims abstract description 139
- 240000007049 Juglans regia Species 0.000 title 1
- 241000758789 Juglans Species 0.000 claims abstract description 138
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 230000033001 locomotion Effects 0.000 claims abstract description 13
- 230000000737 periodic effect Effects 0.000 claims abstract description 9
- 241000758791 Juglandaceae Species 0.000 claims description 37
- 235000014571 nuts Nutrition 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 13
- 125000006850 spacer group Chemical group 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 2
- 230000007306 turnover Effects 0.000 description 25
- 238000003825 pressing Methods 0.000 description 10
- 238000012545 processing Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 5
- 230000018109 developmental process Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 4
- 235000019197 fats Nutrition 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 235000015097 nutrients Nutrition 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- 206010028980 Neoplasm Diseases 0.000 description 3
- 201000011510 cancer Diseases 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 230000000050 nutritive effect Effects 0.000 description 3
- 102000004169 proteins and genes Human genes 0.000 description 3
- 108090000623 proteins and genes Proteins 0.000 description 3
- 230000001502 supplementing effect Effects 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 239000011573 trace mineral Substances 0.000 description 3
- 235000013619 trace mineral Nutrition 0.000 description 3
- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 2
- 201000004384 Alopecia Diseases 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 206010010774 Constipation Diseases 0.000 description 2
- 206010024796 Logorrhoea Diseases 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 210000004556 brain Anatomy 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- HVYWMOMLDIMFJA-DPAQBDIFSA-N cholesterol Chemical compound C1C=C2C[C@@H](O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 HVYWMOMLDIMFJA-DPAQBDIFSA-N 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 210000000653 nervous system Anatomy 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000021081 unsaturated fats Nutrition 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 1
- 208000024827 Alzheimer disease Diseases 0.000 description 1
- 206010003210 Arteriosclerosis Diseases 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 206010011224 Cough Diseases 0.000 description 1
- 206010062717 Increased upper airway secretion Diseases 0.000 description 1
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 1
- UPYKUZBSLRQECL-UKMVMLAPSA-N Lycopene Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1C(=C)CCCC1(C)C)C=CC=C(/C)C=CC2C(=C)CCCC2(C)C UPYKUZBSLRQECL-UKMVMLAPSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- YJPIGAIKUZMOQA-UHFFFAOYSA-N Melatonin Natural products COC1=CC=C2N(C(C)=O)C=C(CCN)C2=C1 YJPIGAIKUZMOQA-UHFFFAOYSA-N 0.000 description 1
- 206010039966 Senile dementia Diseases 0.000 description 1
- 229930003270 Vitamin B Natural products 0.000 description 1
- 229930003427 Vitamin E Natural products 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 231100000360 alopecia Toxicity 0.000 description 1
- 230000000202 analgesic effect Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 208000011775 arteriosclerosis disease Diseases 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 230000036772 blood pressure Effects 0.000 description 1
- 210000004204 blood vessel Anatomy 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001746 carotenes Chemical class 0.000 description 1
- 235000005473 carotenes Nutrition 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 230000032677 cell aging Effects 0.000 description 1
- 235000012000 cholesterol Nutrition 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000364 effect on atherosclerosis Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 208000024963 hair loss Diseases 0.000 description 1
- 230000003676 hair loss Effects 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- 239000000787 lecithin Substances 0.000 description 1
- 229940067606 lecithin Drugs 0.000 description 1
- 235000010445 lecithin Nutrition 0.000 description 1
- 210000000265 leukocyte Anatomy 0.000 description 1
- 235000020778 linoleic acid Nutrition 0.000 description 1
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- DRLFMBDRBRZALE-UHFFFAOYSA-N melatonin Chemical compound COC1=CC=C2NC=C(CCNC(C)=O)C2=C1 DRLFMBDRBRZALE-UHFFFAOYSA-N 0.000 description 1
- 229960003987 melatonin Drugs 0.000 description 1
- 210000005036 nerve Anatomy 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 208000026435 phlegm Diseases 0.000 description 1
- 230000001817 pituitary effect Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 235000019605 sweet taste sensations Nutrition 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- NCYCYZXNIZJOKI-UHFFFAOYSA-N vitamin A aldehyde Natural products O=CC=C(C)C=CC=C(C)C=CC1=C(C)CCCC1(C)C NCYCYZXNIZJOKI-UHFFFAOYSA-N 0.000 description 1
- 235000019156 vitamin B Nutrition 0.000 description 1
- 239000011720 vitamin B Substances 0.000 description 1
- 235000019165 vitamin E Nutrition 0.000 description 1
- 229940046009 vitamin E Drugs 0.000 description 1
- 239000011709 vitamin E Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
Images
Landscapes
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The utility model discloses a cam roller formula walnut horizontal extrusion broken shell system, its technical scheme is: the feeding device is arranged above the shell breaking device, and the blanking device is arranged below the shell breaking device; the feeding device comprises a feeding box, an intermittent feeding roller is arranged in the feeding box, a feeding baffle is arranged on one side of the intermittent feeding roller, an adjustable feeding scraper mechanism is arranged on the other side of the intermittent feeding roller, and feeding grooves which are 180 degrees apart are arranged in the intermittent feeding roller; the shell breaking device comprises an extrusion box body, wherein a movable tooth-shaped extrusion plate and a fixed tooth-shaped extrusion plate are oppositely arranged in the extrusion box body, an extrusion cam is arranged on one side of the movable tooth-shaped extrusion plate, which is far away from the fixed tooth-shaped extrusion plate, and the movable tooth-shaped extrusion plate and the fixed tooth-shaped extrusion plate are respectively provided with a plurality of tooth gaps; the walnut falls into the gap between the movable tooth-shaped extrusion plate and the fixed tooth-shaped extrusion plate after passing through the feeding device, and the extrusion cam drives the movable tooth-shaped extrusion plate to do periodic reciprocating motion and synchronously cooperate with the fixed tooth-shaped extrusion plate to extrude and break the shell of the walnut.
Description
Technical Field
The utility model belongs to the technical field of walnut processing shell breaking, concretely relates to cam roller formula walnut horizontal extrusion shell breaking system.
Background
The walnut kernel is a food with high nutritive value and has the following advantages: 1. providing nutrients. The walnut has rich nutritive value, and the walnut kernel is rich in a plurality of nutritive elements such as protein, fat, carbohydrate and the like, and also contains a plurality of trace elements such as calcium, phosphorus, iron and the like which are necessary for organic organisms, and a plurality of vitamins necessary for human bodies such as carotene and the like. 2. Softening blood vessel and preventing arteriosclerosis. The walnut is rich in fat, most of the fat is unsaturated fat, and the unsaturated fat can assist in reducing blood fat and blood pressure, can also reduce cholesterol, and has a certain prevention effect on atherosclerosis. 3. And (4) supplementing trace elements. The walnut kernel contains the microelements such as manganese, zinc and chromium which are indispensable to human body, and has good effect on supplementing the microelements necessary to human body. 4. Tonifying deficiency, strengthening body constitution, and preventing constipation. Walnut has sweet taste and warm nature, and has good effects of tonifying kidney, arresting spontaneous emission, loosening bowel to relieve constipation, relieving cough, eliminating phlegm, etc. 5. Resisting oxidation and delaying aging. The walnut kernel contains rich vitamin B and vitamin E, and the walnut kernel is used as a strong antioxidant, can eliminate redundant free radicals in a human body, prevents cell aging and plays a role in delaying aging. 6. Promoting development of nervous system, strengthening brain and improving intelligence. The walnut is rich in lecithin and DHA, and can prevent senile dementia and improve memory for the elderly; for infants, the composition can promote the development of nervous system and improve intelligence. The microelements zinc and manganese contained in the walnut are important components of pituitary, and are helpful for supplementing brain nutrition and improving intelligence after being eaten frequently. 7. Preventing and treating nerve fading, and promoting sleep. The walnut kernel is rich in protein and melatonin, is beneficial to sleep after being eaten frequently, and has good functions of relieving fatigue, helping sleep and resisting pressure. 8. Caring skin, and preventing alopecia. The walnut kernel contains linoleic acid and trace elements such as calcium, phosphorus, iron and the like, is an ideal skin cosmetic, is beneficial to moistening and blackening the skin and has the effects of preventing and treating frequent hair loss and premature whitening after being eaten frequently. 9. Preventing and resisting cancer. Relevant researchers prove that the walnut has the effect of resisting cancer cell propagation through a mouse experiment, has a very good analgesic effect on the pain response of cancer patients, and can enhance the resistance of white blood cells.
The walnut is favored by people due to rich nutrient substances and high edible value, and has great market potential in China. With the support of national policies and the continuous increase of market demands, the walnut yield in China increases year by year, and the problem of walnut deep processing which follows the China is also highlighted year by year. Among them, the procedure of breaking the shell and taking out the kernel of the walnut is the primary problem in the deep processing process. Because the walnut mechanical shell breaking technology is relatively lagged behind, in order to ensure the completeness of walnut kernels, in many ways of walnut shell breaking and kernel taking, people often adopt a manual method to break the shells of the walnuts, namely, a blunt device made of flexible materials is used for manually knocking the shells of the walnuts to enable the surfaces of the shells to generate cracks, and therefore the shells are perfectly broken on the premise of not damaging the walnut kernels. However, the shell breaking and kernel taking process has extremely low working efficiency and high labor cost, and brings great difficulty to the shell breaking and kernel taking process of the walnut due to the characteristics of hard, thick and irregular shell of the walnut, multiple partitions inside the walnut, crisp kernel and the like. The market shows that the complete degree of walnut kernels can directly influence the economic benefit of walnuts. The walnut kernel is rich in nutrient substances such as grease, protein and the like, and if the surface of the walnut kernel is damaged in the shell breaking and kernel taking process of the walnut kernel, unsaturated fatty acid in the walnut kernel is overflowed and oxidized, and the nutrient value in the walnut kernel is lost, so that the economic benefit is greatly reduced. Therefore, the improvement of the working efficiency and the integrity of the walnut kernel become the key points for breaking the shell and taking the kernel of the walnut. Because the processing level of the walnuts in China is low, particularly the shell breaking and kernel taking technology in China limits the development of industrialization of the walnut processing industry in China to a certain extent. In recent years, with the intensive research on mechanized walnut shell breaking technology, a plurality of novel walnut shell breaking devices are successively developed. At present, the traditional walnut shell breaking machine mainly utilizes a physical impact extrusion method to break the shell and extract the kernel of the walnut, and the method comprises the following steps: rolling, impacting, shearing, extruding and ultrasonic vibration crushing. In the first four methods, a certain gap is formed between the walnut shells and the walnut kernels, and the shells are rigidly pressed by a mechanical device to be broken. Utility model people think, this type of mechanical device is in the use, often directly puts into the walnut rejuvenator to the walnut without any processing and processes, and this processing method has whole benevolence rate not high, and shortcoming such as inefficiency.
The utility model discloses a walnut shelling and kernel taking device (patent number: ZL201210277037.X) of Li Changhe, Li crystal Yao, Wangsheng and Zhang Qiang of Qingdao university of finishing work. It includes: walnut compresses tightly reducing mechanism, shell benevolence agitating unit, shell benevolence sorting unit and whole device's power device. The power device is respectively connected with the shell and kernel separation device and the walnut pressing and crushing device through the V-shaped belt, firstly, the walnut is crushed by the pressing and crushing device, reaches the discharge hole of the walnut pressing and crushing device, and then enters the shell and kernel stirring device and the shell and kernel separation device realized by wind power separation, and finally, the automation of shell and kernel separation is realized. Moreover, the device adopts a height adjusting device to adapt to walnuts of different varieties. Based on this, can be used for the processing operation of the different kind of walnut in batches. Therefore, the labor time is shortened, the labor force is saved, the production cost is reduced, the problem that the mechanical walnut shelling and kernel taking are difficult and the manual operation is highly dependent at present is well solved, the shelling rate and the high kernel exposure rate are improved to a certain degree, and the efficient and economic production is realized.
The Liuming political affairs, Li Changhe and Zhang Bin of Qingdao theory of engineers and university are a kind of flexible beating equipment for breaking shell by cutting and squeezing walnut (patent number: ZL 201310634619.3). It includes: a feeding hopper; the flat belt shearing and extruding shell breaking device receives the material sent by the feeding hopper; the flexible helical blade hammering system receives the primary shell-breaking material sent by the flat belt shearing and extruding shell-breaking device, and performs secondary hammering shell-breaking; the lower part of the flexible helical blade hammering system is provided with a walnut shell and walnut kernel separating device which receives a shell and kernel mixture from secondary hammering and breaking shells, and separates shells and kernels through wind power sorting; the flat belt shearing and extruding shell breaking device and the walnut kernel separating device are connected with a transmission system, and the transmission system is connected with a power source I; the flexible helical blade hammering system is connected with a second power source; all the above-mentioned equipment are installed on the frame.
The utility model discloses an automatic conveying and positioning walnut shell breaking device and a using method thereof (patent number: ZL201610225509.5), which are the great university of Qingdao research and development, namely Lichanhe, Asahong, Marzheng Chengxi, Zhangyang, Yanfan, Schhao man, Zhouyanbo and Hanyiming in Qingdao. The walnut shell breaking mold comprises at least one walnut fixing mechanism and at least two impact rods, wherein the walnut fixing mechanism and the at least two impact rods are arranged on a rack, a walnut feeding hopper is arranged above the walnut fixing mechanism, a walnut shell breaking mold is provided with a walnut positioning hole, positioning quantitative feeding slide blocks for covering the walnut positioning hole are respectively arranged on two sides of the walnut positioning hole, the side wall of the walnut shell breaking mold is provided with at least two openings communicated with the walnut positioning hole, and the multiple impact rods penetrate through the openings corresponding to the impact rods under the driving of a moving mechanism to impact walnuts arranged in the walnut positioning hole; this disclosure has adopted agitating unit to pay-off, and the structure is exquisite, and efficient and fault rate is extremely low. According to the feeding hopper, the shape of the discharge hole and the shape of the positioning section of the through hole in the positioning and conveying mechanism are the walnut positioning cross section, so that the positioning result of walnuts can be guaranteed to be stable and unchanged in a series of falling processes, the posture of the walnuts is accurate and controllable, and the automation and the controllability of walnut feeding are realized.
The Li Changhe of Qingdao university, Wangyuying, Xuhe Cheng, Hongyuan, Wangxing, Ming's, Deng Lele, Yuanyeng Fei Ma Zhenghonest uses a novel self-positioning pre-shelling homodromous spiral self-grading flexible extrusion walnut shelling and kernel taking device (patent number: ZL 201611045149.7). The intermittent feeding device is used for intermittent batch feeding of the pre-shelling device, the pre-shelling device comprises an extrusion part and a blanking part which are matched with each other, the extrusion part reciprocates and the blanking part are matched with each other to extrude walnuts so as to generate cracks, the blanking part reciprocates to enable extruded walnuts to fall to the flexible shelling device, the flexible shelling device shells the walnuts, and then shells and kernels after the shells are separated and stored by the separating device. The integrated multi-system machine has compact structure, reduces the manufacturing cost of the machine, reduces the floor area for the operation of the machine, and is beneficial to the miniaturization and high efficiency of the machine. The structure design can realize various connection and matching works such as splicing and combination, can meet the requirements of various production scales and production places, is also suitable for families, and has wider application.
The whole defects of the shell breaking and kernel taking machine are as follows: although the walnut shell breaking effect can meet the requirement of subsequent production preliminarily, the efficiency is influenced to a certain extent, and the quality requirements of the obtained walnut kernels, such as the whole kernel rate and the manual shell breaking, have a certain difference.
A walnut shell breaking machine (patent number: ZL201820145798.2) is provided by a Heitai, Huifun and Qiaojian Uqiang of Pengyang county Taiming food processing limited company. It includes support body, slant groove, chute board, fixed garrulous portion of clamp, movable garrulous portion of clamp and receiving tank. The inclined groove is fixed on the upper portion of the frame body, the walnuts roll to the outlet of the inclined groove under the action of gravity, one end of the slide way plate is fixedly connected with the opening of the inclined groove to receive the walnut preparation processing, the other end of the slide way plate is located between the fixed clamping crushing portion and the movable clamping crushing portion, the fixed clamping crushing portion is fixedly assembled on the right side of the front end of the upper portion of the frame body, the movable clamping crushing portion is assembled on the left side of the front end of the upper portion of the frame body, and the walnuts are extruded and crushed through the occlusion of the movable clamping crushing portion on the left side. The receiving groove is fixedly assembled at the bottom of the frame body and is positioned below the space between the fixed clamping crushing part and the movable clamping crushing part, namely below the other end of the slide way plate, and is used for receiving crushed walnuts.
The method has the defects that the walnut shell breaking rate is pursued in a single-slice mode and is low, the quality of walnut kernels is seriously reduced, the damage to the walnut kernels is too large, the broken kernels are more, the subsequent commercial sale is seriously influenced, and the economic benefit is greatly reduced.
By combining the factors, the current concept of green and low-carbon development and the full knowledge of the walnut shell breaking tissue structure are combined, and the finding that the promotion of the multi-station walnut accurate blanking technology and the horizontal extrusion shell breaking technology and the improvement of the economic benefit are of great significance. And by designing the cam roller type walnut horizontal extrusion shell breaking system, the walnut feeding accuracy and the walnut feeding efficiency can be obviously improved. The development of related devices is not perfect, the shell breaking effect of the existing shell breaking device is not ideal, and the defects of high unit energy consumption and poor economy generally exist.
SUMMERY OF THE UTILITY MODEL
The purpose of the present disclosure is to overcome the above disadvantages of the prior art, and to provide a cam roller type walnut horizontal extrusion shell breaking system; the system integrates three functions of walnut feeding, shell breaking and blanking, and realizes that each walnut can automatically position and correspondingly fall into each feeding groove of an intermittent feeding roller through the combination of the intermittent feeding roller and an adjustable feeding scraper mechanism, so that efficient and accurate feeding is realized; the extrusion cam is used for rotating to drive the movable tooth-shaped extrusion plate to perform periodic reciprocating motion, and the movable tooth-shaped extrusion plate is matched with the fixed tooth-shaped extrusion plate to horizontally extrude and break the walnut shell; the blanking turnover plate is periodically opened and moved by utilizing the turnover plate cam so as to be matched with the shell breaking device, and the synchronous blanking function of the blanking turnover plate is realized.
The utility model discloses a utility model aims at providing a cam roller formula walnut horizontal extrusion broken shell system, for realizing above-mentioned purpose, this disclosure adopts following technical scheme:
a cam roller type walnut horizontal extrusion shell breaking system comprises a feeding device, a shell breaking device and a blanking device, wherein the feeding device, the shell breaking device and the blanking device are fixed on a rack;
the feeding device comprises a feeding box, and an intermittent feeding roller is arranged in the feeding box; one side of the intermittent feeding roller is provided with a feeding baffle, the other side of the intermittent feeding roller is provided with an adjustable feeding scraper mechanism, and two rows of feeding grooves which are separated by 180 degrees are arranged in the intermittent feeding roller;
the shell breaking device comprises an extrusion box body, a movable tooth-shaped extrusion plate and a fixed tooth-shaped extrusion plate are oppositely arranged in the extrusion box body, an extrusion cam is arranged on one side, away from the fixed tooth-shaped extrusion plate, of the movable tooth-shaped extrusion plate, and the movable tooth-shaped extrusion plate and the fixed tooth-shaped extrusion plate are respectively provided with a plurality of tooth gaps; the walnuts fall in the gap between the movable tooth-shaped extrusion plate and the fixed tooth-shaped extrusion plate after passing through the feeding device, the movable tooth-shaped extrusion plate is driven by the extrusion cam to perform periodic reciprocating motion and synchronously cooperate with the fixed tooth-shaped extrusion plate to extrude and break the shells of the walnuts;
the blanking device comprises a blanking turning plate, a turning plate cam and a blanking guide plate, wherein the turning plate cam is positioned below the blanking turning plate, and the blanking turning plate is in contact with the blanking guide plate during blanking.
The operating principle of the walnut shell breaking system is as follows:
the intermittent feeding of the walnuts is realized through the intermittent feeding roller of the feeding device, and the feeding groove in the intermittent feeding roller is used as a feeding chamber, so that the walnuts accurately correspond to the gap station of the two toothed extrusion plates in the shell breaking device below. The walnut falls into the tooth gap between the movable tooth-shaped extrusion plate and the fixed tooth-shaped extrusion plate after passing through the feeding device, and at the moment, the blanking turnover plate is tightly attached to the two tooth-shaped extrusion plates. The extrusion cam drives the movable tooth-shaped extrusion plate to do periodic reciprocating motion, and the movable tooth-shaped extrusion plate is matched with the fixed tooth-shaped extrusion plate to extrude and break the walnut shells. After the walnuts pass through the shell breaking device, the blanking turning plate is periodically opened and moved by using the turning plate cam, so that the blanking turning plate is synchronously matched with the shell breaking device, the walnuts subjected to shell breaking fall onto the blanking guide plate and slide down along the direction, and the whole shell breaking work is completed. Then, the work flow is repeated for each station.
As a further technical scheme, the intermittent feeding roller is horizontally arranged in the feeding box and comprises a plurality of feeding roller forming units, and a spacer is arranged between every two adjacent feeding roller forming units.
As a further technical scheme, the feeding baffle and the adjustable feeding scraper mechanism are distributed at a set angle, the adjustable feeding scraper mechanism comprises an upper feeding scraper and a lower feeding scraper, and the mounting position of the lower feeding scraper on the upper feeding scraper is adjustable so as to match the size of walnuts in the feeding trough and adapt to the feeding of walnuts of various sizes.
As a further technical scheme, tooth gaps of the movable tooth-shaped extrusion plate and the fixed tooth-shaped extrusion plate correspond to feeding grooves of the intermittent feeding roller one by one, and the distance between the tooth gaps during feeding is equal to the groove width of the feeding grooves.
As a further technical scheme, the sum of the gap between the movable tooth-shaped extrusion plate and the fixed tooth-shaped extrusion plate and the major diameter of the walnut is the radius of the intermittent feeding roller, and the walnut can accurately fall into the gap when the feeding trough feeds;
the depth of the feeding groove is adapted to the large diameter of the walnut, the intermittent feeding roller is matched with the adjustable feeding scraping plate mechanism, only one walnut passing through each feeding groove can be fed at each time, and quantitative and accurate feeding is realized.
As a further technical scheme, the movable tooth-shaped extrusion plate is connected with a blanking guide plate through a blanking guide plate positioning shaft, and the blanking guide plate positioning shaft is connected with an extrusion box body; and an extrusion rolling bearing is arranged on one side of the blanking guide plate, which is opposite to the movable tooth-shaped extrusion plate, and the extrusion rolling bearing is matched with the extrusion of the extrusion cam.
As a further technical scheme, the fixed-tooth-shaped extrusion plate is connected with a gap adjusting mechanism, and the gap adjustment of the fixed-tooth-shaped extrusion plate and the fixed-tooth-shaped extrusion plate is realized through the gap adjusting mechanism.
As a further technical scheme, the gap adjusting mechanism comprises an adjustable lead screw, one end of the adjustable lead screw is fixedly connected with a horizontal plate through a nut, and the horizontal plate is provided with a fixing groove matched with an upright post of the fixed-tooth-shaped extrusion plate; the other end of the adjustable screw rod is provided with an adjusting nut, and the adjustable screw rod adjusts the position of the fixed-tooth-shaped extrusion plate through the adjusting nut so as to control the gap between the two tooth-shaped extrusion plates.
As a further technical scheme, the turning plate cam is connected with a power device through a transmission mechanism, and the turning plate cam and the blanking turning plate are in line contact through a rolling bearing to realize that the blanking turning plate periodically and intermittently swings; when the walnuts enter the shell breaking device through the feeding device, the plate turnover cam is positioned in the process of moving from the minimum stroke to the maximum stroke; when the turnover plate cam is positioned at the minimum stroke, the blanking turnover plate is aligned with the blanking guide plate.
As a further technical scheme, a feeding roller shaft is arranged in the center of the intermittent feeding roller, and a threaded area is arranged at one end of the feeding roller shaft; and feeding roller positioning screw rods penetrating through the intermittent feeding rollers are arranged on two sides of the feeding roller shaft.
Compared with the prior art, the beneficial effect of this disclosure is:
(1) the cam roller type walnut horizontal extrusion shell breaking system disclosed by the invention can realize accurate feeding of walnuts with different sizes by designing the special feeding device, and the rotating speed of the intermittent feeding roller is matched with the rotating speed of the extrusion cam in the extrusion device, so that the conveying rate of the walnuts can be improved, and the preparation is made for quick shell breaking on the next step.
(2) The cam roller type walnut horizontal extrusion shell breaking system disclosed by the invention adopts the synchronous extrusion stations of the toothed extrusion plates, so that the symmetrical point extrusion of the walnuts is realized, and the shell breaking work is carried out.
(3) The cam roller type walnut horizontal extrusion shell breaking system disclosed by the invention has the advantages that the intermittent feeding roller is matched with the adjustable feeding scraper mechanism, a walnut is guaranteed to be transported in each feeding groove in the intermittent feeding roller, and extrusion leakage caused by the fact that the extrusion device falls into a plurality of walnuts is avoided.
(4) According to the cam roller type walnut horizontal extrusion shell breaking system, the periodic motion of the extrusion cam and the movable tooth-shaped extrusion plate is matched with the feeding period of the intermittent feeding roller, so that the extrusion device is synchronous twice every time the feeding roller rotates for one period, and the shell breaking rate of the system is improved.
(5) According to the cam roller type walnut horizontal extrusion shell breaking system, the blanking turnover plate is intermittently contacted with the two tooth-shaped pressing plates under the periodic driving of the turnover plate cam; when the extrusion is finished, the blanking turnover plate and the tooth-shaped pressing plate are in an open state, so that the extruded walnuts quickly fall to a collection container; when blanking, the blanking turning plate is tightly attached to the two tooth-shaped pressing plates, so that the blanking can accurately fall into the gap between the two tooth-shaped pressing plates, and then the extrusion cam drives the movable tooth-shaped pressing plate to break the shell, thereby improving the extrusion efficiency.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application.
FIG. 1 is a shaft side view of a cam roller type walnut horizontal extrusion shell breaking system;
FIG. 2 is a side view of the feeding device;
FIG. 3(a) is a diagram of an adjustable feed blade mechanism;
FIG. 3(b) is an exploded view of the adjustable feed scraper mechanism;
FIG. 4 is a front view of the left side plate of the chassis;
FIG. 5 is an exploded view of an intermittent feed roll;
FIG. 6 is a schematic axial view of a unit comprising an intermittent feed roll;
FIG. 7 is a front view of an intermittent septum;
FIG. 8 is a side view of the shaft of the intermittent feed roller;
FIG. 9(a) is a perspective view of the hull breaking device of FIG. 1;
FIG. 9(b) is a perspective view of the hull breaking device of FIG. 2;
FIG. 10(a) is a side view of the extrusion camshaft;
FIG. 10(b) is a schematic graph of two push strokes of the extrusion cam;
FIG. 10(c) is a schematic view of the sizing of the extrusion cam;
FIG. 11(a) is a view of the shaft side of the movable tooth-shaped pressing plate fixing mechanism of FIG. 1;
FIG. 11(b) is a view of the shaft side of the movable tooth-shaped pressing plate fixing mechanism of FIG. 2;
FIG. 12 is a side view of the fixed tooth adjustment portion of the extrusion mechanism;
FIG. 13 is a side view of the doffer;
FIG. 14 is a front view of the flap cam;
FIG. 15 is a side view of the frame;
in the figure, a feeding device I, a shell breaking device II, a blanking device III and a frame IV are arranged;
i-01-adjustable feeding scraper mechanism, I-02-case left side plate, I-03-feeding baffle plate, I-04-intermittent feeding roller, I-05-case right side plate, I-0101-feeding lower scraper plate, I-0102-feeding upper scraper plate, I-0103-hexagonal flange nut, I-0201-feeding roller shaft bearing hole, I-0202-blanking guide plate positioning shaft bearing hole, I-0203-extrusion camshaft bearing hole, I-0204-fixed tooth extrusion plate limiting hole, I-0205-blanking turnover plate shaft bearing hole, I-0206-turnover plate cam bearing hole, I-0401-feeding roller component unit, I-0402-spacer, I-0403-feeding roller shaft, i-0404-feed roller shaft fastening nut, I-0405-feed roller positioning screw, I-0406-feed roller positioning screw nut, I-0407-feed roller shaft fastening ring positioning pin, I-0408-feed roller shaft fastening ring, I-040101-feed trough, I-040102-feed roller component unit shaft hole, I-040103-feed roller shaft fastening nut countersunk hole, I-040104-feed roller positioning screw nut countersunk hole, I-040105-feed roller positioning screw hole, I-040201-spacer positioning screw hole, I-040202-spacer shaft hole, I-040301-feed roller shaft bearing fastening hole, I-040302-feed roller shaft fastening hole, and I-040303-thread area.
II-01-belt wheel, II-02 movable tooth-shaped extrusion part of extrusion mechanism, II-03-fixed tooth-shaped adjustment part of extrusion mechanism, II-0201-extrusion cam, II-0202-blanking guide plate positioning shaft, II-0203-blanking guide plate, II-0204-movable tooth-shaped extrusion plate positioning base plate, II-0205-extrusion rolling bearing frame, II-0206-extrusion rolling bearing, II-0207-movable tooth-shaped extrusion plate, II-0301-fixed tooth-shaped extrusion plate, II-0302-fixed groove, II-0303-adjustable screw and II-0304-adjusting nut.
III-01-blanking turnover plate, III-02-blanking guide plate, III-03-turnover plate cam, IV-01-support frame, IV-02-motor and IV-03-motor bottom plate.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an", and/or "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof;
for convenience of description, the words "up", "down", "left" and "right" in this application, if any, merely indicate correspondence with up, down, left and right directions of the drawings themselves, and do not limit the structure, but merely facilitate description of the disclosure and simplify description, rather than indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the application.
The terms "mounted", "connected", "fixed", and the like in the present application should be understood broadly, and for example, the terms "mounted", "connected", and "fixed" may be fixedly connected, detachably connected, or integrated; the term "directly connected" or "indirectly connected" through an intermediate medium may mean that two elements are connected internally or in an interactive relationship, and those skilled in the art can understand the specific meaning of the terms in the present disclosure according to specific situations.
Just as the background introduction, utility model people discover, current shell breaking device's broken shell effect is not ideal, and ubiquitous unit energy consumption is high, and economic nature is poor shortcoming, for solving above technical problem, this application has proposed a cam roller formula walnut horizontal extrusion system of breaking shell.
Example 1:
the walnut pre-cracking system disclosed in the present embodiment is further described with reference to the accompanying drawings 1-15:
referring to the attached drawing 1, the cam roller type walnut horizontal extrusion system is composed of a feeding device I, a shell breaking device II, a blanking device III and a rack IV, wherein the feeding device I is arranged above the shell breaking device II, and the blanking device III is arranged below the shell breaking device II. The feeding device I comprises a feeding box, the feeding box comprises a case left side plate I-02 and a case right side plate I-05, an adjustable feeding scraper mechanism I-01 and a feeding baffle plate I-03 in the feeding device I are connected with the case left side plate I-02 and the case right side plate I-05 through welding, and the feeding baffle plate I-03 and the adjustable feeding scraper mechanism I-01 are distributed at a set angle.
The intermittent feeding roller I-04 penetrates through the left side plate I-02 of the case and the right side plate I-05 of the case through a feeding roller shaft I-0403 and is fixed on the plate through a bearing seat. The left end of the feed roller shaft I-0403 is connected with a threaded area thereof through a nut I-0404 for limiting the position of the intermittent feed roller I-04, and the right end of the feed roller shaft I-0403 is limited by a feed roller shaft fastening ring I-0408 through a feed roller shaft fastening ring positioning pin I-0407 for limiting the position of the intermittent feed roller I-04. And a feed roller positioning screw I-0405 penetrates through the intermittent feed roller I-04 and is connected with a feed roller positioning screw nut I-0406 to limit unstable overturning of the intermittent feed roller I-04.
As shown in figure 2, a feeding roller shaft bearing hole I-0201, a blanking guide plate positioning shaft bearing hole I-0202, an extrusion camshaft bearing hole I-0203, a fixed tooth-shaped extrusion plate limiting hole I-0204, a blanking turnover plate shaft bearing hole I-0205 and a turnover plate cam bearing hole I-0206 are formed in a left side plate I-02 of the case.
As shown in attached figures 3(a) and 3(b), the adjustable feeding scraper mechanism I-01 comprises an upper feeding scraper I-0102 and a lower feeding scraper I-0101, the upper feeding scraper I-0102 is provided with a strip-shaped hole, the upper feeding scraper I-0102 is connected with the lower feeding scraper I-0101 through a hexagonal flange surface nut I-0103, and the position of the connection between the upper feeding scraper I-0102 and the lower feeding scraper I-0101 can be changed by adjusting the position of the hexagonal flange surface nut I-0103, so that walnuts with different sizes can be adjusted.
As shown in the attached figure 5, the intermittent feed roller I-04 comprises a plurality of feed roller composition units I-0401, a spacer I-0402 is arranged between the adjacent feed roller composition units I-0401, a feed roller shaft I-0403 penetrates through the center of the feed roller composition unit I-0401, two sides of the feed roller shaft I-0403 are respectively provided with a feed roller positioning screw I0405 penetrating through the feed roller composition unit I-0401, and two ends of the feed roller positioning screw I0405 are connected with feed roller positioning screw nuts I-0406. In this example, 10 feed roll units I-0401 and 9 spacers I-0402 are provided. The spacer I-0402 is positioned between the feeding roller composition units I-0401 to limit the axial movement of walnuts.
As shown in FIG. 6, the feed roller assembly unit I-0401 is provided with feed grooves I-040101 at 180 DEG intervals, and the feed grooves I-040101 are U-shaped. The depth of the feeding groove I-040101 is adapted to the large diameter of the walnut, and the intermittent feeding roller I-04 is matched with the adjustable feeding scraper mechanism I-01, so that only one walnut passing through each feeding groove I-040101 can be fed at each time, and quantitative and accurate feeding is realized.
A feeding roller shaft fastening nut counter sink I-040103 and a feeding roller forming unit shaft hole I-040102 are arranged in the center of the feeding roller forming unit I-0401, and feeding roller positioning screw nut counter sink I-040104 and feeding roller positioning screw hole I-040105 are symmetrically arranged on two sides of the feeding roller forming unit shaft hole I-040102; the feeding roller shaft fastening nut counter sink I-040103 and the feeding roller positioning lead screw nut counter sink I-040104 are used for embedding the fastening ring and the nut. As shown in FIG. 7, a spacer shaft hole I-040202 is formed in the center of the spacer I-0402, and spacer positioning screw holes I-040201 are formed on both sides of the spacer shaft hole I-040202. As shown in figure 8, the left end of the feed roller shaft I-0403 is provided with a threaded area I-040303 for connecting with a feed roller shaft fastening nut I-0404, the right end is provided with a feed roller shaft fastening hole I-040302 and a feed roller shaft bearing fastening hole I-040301, and the feed roller shaft fastening ring I-0408 is connected through a fastening screw to realize the purpose of fastening the position.
As shown in fig. 9(a) and 9(b), the shell breaking device II mainly comprises three parts, namely a belt wheel II-01 in the extrusion box body, an extrusion mechanism movable tooth-shaped extrusion part II-02 and an extrusion mechanism fixed tooth-shaped adjusting part II-03. The extrusion mechanism moving tooth-shaped extrusion part II-02 comprises an extrusion cam II-0201, a moving tooth-shaped extrusion plate II-0207 and the like, wherein the extrusion cam II-0201 is arranged on an extrusion cam shaft, one end of the extrusion cam shaft is provided with a belt wheel II-01, and the belt wheel II-01 is connected with a power device through a transmission mechanism. The fixed tooth shape adjusting part II-03 of the extrusion mechanism comprises a fixed tooth shape extrusion plate II-0301 and a gap adjusting mechanism. The movable tooth-shaped extrusion plate II-0207 and the fixed tooth-shaped extrusion plate II-0301 which are parallel to each other are used as force application devices, and the movable tooth-shaped extrusion plate II-0207 and the fixed tooth-shaped extrusion plate II-0301 respectively have 10 tooth gaps. The tooth gaps of the movable tooth-shaped extrusion plate II-0207 and the fixed tooth-shaped extrusion plate II-0207 correspond to the feeding grooves I-040101 of the intermittent feeding roller I-04 one by one, and the distance of the tooth gaps during feeding is equal to the groove width of the feeding grooves I-040101.
As shown in fig. 10(a), 10(b) and 10(c), the design of the extrusion cam II-0201 is described in detail below, according to the requirements and manufacturing cost of the hull breaking device II, in order to reduce noise and severe vibration generated by the operation of the mechanism, the working requirements are met by using a cam with various combinations of motion laws, that is, the extrusion cam II-0201 is set to have two push strokes, and because the first push stroke and the return stroke are large in displacement and the corresponding rotation angle is also large, a quadratic polynomial motion law curve with gentle motion is used; the second stage has small push stroke displacement and complicated curve and high processing difficulty, so that a first-order polynomial curve is used.
The quadratic polynomial motion law equation is as follows:
S＝C0+C1θ+C2θ2
where S is displacement, theta is cam angle, omega is cam angular velocity, a is acceleration, C0，C1，C2Is a set constant.
The first order polynomial law of motion equation is:
S＝C0+C1θ
where S is displacement, theta is cam angle, omega is cam angular velocity, a is acceleration, C0，C1Is a set constant.
Considering the requirement of the machine body structure, the rotating speed n of the extrusion cam0r/min, base circle diameter d0. Considering the gap between the walnut shell and the walnut kernel, the value m is obtained by looking up data and counting by oneselfmin～mmaxThe maximum value m is determined in consideration that the walnut skin has certain elasticity and cracks are not necessarily grown under small deformationmaxThe total gap value of bilateral symmetry is 2mmaxAnd because the cam has the largest moment arm applied to the far end of the clamping device, the diameter of the walnut is assumed to be dmin～dmaxI.e. the horizontal displacement a between the squeeze plates at different lengthsiIs dmin～dmaxCalculating to obtain the displacement difference between two ends approximately equal to delta d, namely delta aiDelta d, so in order to ensure that the walnuts falling on the middle part and the bottom part can be fully extruded to generate cracks, the push range h of the extrusion cam II-0201 is determined to be
As shown in fig. 11(a) and 11(b), a blanking guide plate II-0203 is in threaded connection between the movable tooth-shaped extrusion plate II-0207 and the blanking guide plate positioning shaft II-0202 to prevent walnuts from going out. And the movable tooth-shaped extrusion plate II-0207 is positioned on one side of the blanking guide plate II-0203, and the other side (the side compared with the movable tooth-shaped extrusion plate II-0207) of the blanking guide plate II-0203 is welded with a transmission rod. The side surface of the transmission rod is provided with a movable tooth-shaped extrusion plate positioning base plate II-0204, the side surface of the movable tooth-shaped extrusion plate positioning base plate II-0204 is fixedly provided with an extrusion rolling bearing frame II-0205, an extrusion rolling bearing II-0206 is further installed, the number of the extrusion rolling bearings II-0206 is the same as that of the extrusion cam II-0201, and the extrusion rolling bearing II-0206 is matched with the extrusion cam II-0201 for extrusion so as to push or restore the movable tooth-shaped extrusion plate II-0207. And the blanking guide plate positioning shaft II-0202 is connected with the extrusion box body and used for fastening the blanking guide plate II-0203.
As shown in fig. 12, the gap adjusting mechanism comprises two adjustable lead screws ii-0303 which are parallel to each other, an adjusting nut ii-0304 is installed at one end of each adjustable lead screw ii-0303, the adjustable lead screws ii-0303 are fixedly connected with the horizontal plate through nuts, in order to adapt to the problem of large size difference of walnuts caused by different varieties, fixing grooves ii-0302 are formed in the horizontal plate, the stand column penetrates through the fixing grooves, and the tooth-shaped extrusion plates ii-0207 are pushed or pulled back through screwing of the adjusting nuts ii-0304 and the adjustable lead screws ii-0303, so that the gap adjustment between the tooth-shaped extrusion plates ii-0207 and the fixed tooth-shaped extrusion plates ii-0301 is realized, and the requirement of walnut crushing is met. The sum of the gap position of the two toothed extrusion plates and the major diameter of the walnut is the radius of the intermittent feeding roller I-04, and the walnut can accurately fall into the gap between the two toothed extrusion plates when the feeding trough I-040101 feeds.
As shown in fig. 13 and 14, the blanking device III comprises a blanking turnover plate III-01, a turnover plate cam III-03 and a blanking guide plate III-02, wherein the turnover plate cam III-03 is fixed on a turnover plate cam shaft through a positioning screw. The turnover plate camshaft is positioned and clamped between a right side plate I-05 of the machine case and a left side plate I-02 of the machine case through four groups of same hexagonal flange face bolts and hexagonal flange face nuts and moves in a matched mode with two groups of driving wheels on the back side of the blanking turnover plate III-01, after an extrusion period, the blanking turnover plate III-01 is turned over once to achieve blanking, materials fall on the blanking guide plate III-02, smooth blanking is achieved, and damage to walnuts is avoided. The blanking turnover plate III-01 is in contact with the blanking guide plate III-02 during blanking, the turnover plate cam III-03 is in a near-rest state at the moment, the turnover plate cam III-03 rotates towards the direction of the maximum stroke when the blanking is finished, the shell breaking device II is extruded at the moment, and the extrusion cam II-0201 enters a far-rest state.
As shown in FIG. 15, the frame IV includes a support frame IV-01 and a motor base plate IV-03 installed at the bottom of the support frame IV-01. The power device of the embodiment comprises a motor IV-02 and a chain wheel transmission mechanism connected with the motor IV-02, wherein the motor IV-02 is fixed on the upper part of a motor base plate IV-03.
When the shell breaking system works, the walnut is intermittently fed through the intermittent feeding roller I-04 of the feeding device I, and 10 feeding grooves I-040101 in the intermittent feeding roller I-04 are used as feeding chambers, so that the walnut is accurately corresponding to a gap station of two toothed extrusion plates in the shell breaking device II below. The walnut falls into the tooth gaps of the movable tooth-shaped extrusion plate II-0207 and the fixed tooth-shaped extrusion plate II-0301 after passing through the feeding device I, and at the moment, the blanking turnover plate III-01 is tightly attached to the two tooth-shaped extrusion plates. The extrusion cam II-0201 drives the movable tooth-shaped extrusion plate II-0207 to perform periodic reciprocating motion, and the movable tooth-shaped extrusion plate II-0207 is matched with the fixed tooth-shaped extrusion plate II-0301 to extrude and break the walnut shells. After the walnut passes through the shell breaking device II, the blanking turning plate III-01 is periodically opened and moved by using the turning plate cam III-03 to be synchronously matched with the shell breaking device II, so that the walnut after shell breaking falls onto the blanking guide plate III-02 and slides down along the direction, and the whole shell breaking work is completed. Then, the work flow is repeated for each station.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. A cam roller type walnut horizontal extrusion shell breaking system is characterized by comprising a feeding device, a shell breaking device and a blanking device, wherein the feeding device, the shell breaking device and the blanking device are fixed on a rack;
the feeding device comprises a feeding box, and an intermittent feeding roller is arranged in the feeding box; one side of the intermittent feeding roller is provided with a feeding baffle, the other side of the intermittent feeding roller is provided with an adjustable feeding scraper mechanism, and two rows of feeding grooves which are separated by 180 degrees are arranged in the intermittent feeding roller;
the shell breaking device comprises an extrusion box body, a movable tooth-shaped extrusion plate and a fixed tooth-shaped extrusion plate are oppositely arranged in the extrusion box body, an extrusion cam is arranged on one side, away from the fixed tooth-shaped extrusion plate, of the movable tooth-shaped extrusion plate, and the movable tooth-shaped extrusion plate and the fixed tooth-shaped extrusion plate are respectively provided with a plurality of tooth gaps; the walnuts fall in the gap between the movable tooth-shaped extrusion plate and the fixed tooth-shaped extrusion plate after passing through the feeding device, the movable tooth-shaped extrusion plate is driven by the extrusion cam to perform periodic reciprocating motion and synchronously cooperate with the fixed tooth-shaped extrusion plate to extrude and break the shells of the walnuts;
the blanking device comprises a blanking turning plate, a turning plate cam and a blanking guide plate, wherein the turning plate cam is positioned below the blanking turning plate, and the blanking turning plate is in contact with the blanking guide plate during blanking.
2. The cam roller type horizontal walnut squeezing and breaking system as claimed in claim 1, wherein the intermittent feeding roller is horizontally installed in the feeding box, the intermittent feeding roller comprises a plurality of feeding roller units, and a spacer is arranged between adjacent feeding roller units.
3. The cam roller type walnut horizontal extrusion shell breaking system as claimed in claim 1, wherein the feeding baffle and the adjustable feeding scraper mechanism are distributed at a set angle, the adjustable feeding scraper mechanism comprises an upper feeding scraper and a lower feeding scraper, and the mounting position of the lower feeding scraper on the upper feeding scraper is adjustable.
4. The cam roller type horizontal walnut squeezing and shell breaking system as claimed in claim 1, wherein the tooth gaps of the movable toothed squeezing plate and the fixed toothed squeezing plate correspond to the feeding grooves of the intermittent feeding rollers one by one, and the distance between the tooth gaps during feeding is equal to the groove width of the feeding grooves.
5. The cam roller type horizontal walnut squeezing and shell breaking system as claimed in claim 1, wherein the sum of the gap between the movable toothed squeezing plate and the fixed toothed squeezing plate and the major diameter of the walnut is the radius of an intermittent feeding roller, and the walnut can accurately fall into the gap when the feeding trough feeds;
the depth of the feeding groove is adapted to the large diameter of the walnut, and the intermittent feeding roller is matched with the adjustable feeding scraping mechanism, so that only one walnut passing through each feeding groove can be fed at each time.
6. The cam roller type horizontal walnut extruding and shell breaking system as claimed in claim 1 or 4, wherein the movable toothed extrusion plate is connected with the blanking guide plate through a blanking guide plate positioning shaft, and the blanking guide plate positioning shaft is connected with the extrusion box body; and an extrusion rolling bearing is arranged on one side of the blanking guide plate, which is opposite to the movable tooth-shaped extrusion plate, and the extrusion rolling bearing is matched with the extrusion of the extrusion cam.
7. The cam roller type horizontal walnut squeezing and shell breaking system as claimed in claim 1 or 4, wherein the fixed-tooth-shaped squeezing plate is connected with a gap adjusting mechanism, and the gap adjustment of the fixed-tooth-shaped squeezing plate and the fixed-tooth-shaped squeezing plate is realized through the gap adjusting mechanism.
8. The cam roller type horizontal walnut squeezing and shell breaking system as claimed in claim 7, wherein the gap adjusting mechanism comprises an adjustable lead screw, one end of the adjustable lead screw is fixedly connected with a horizontal plate through a nut, and the horizontal plate is provided with a fixing groove matched with the upright post of the fixed-tooth-shaped squeezing plate; and the other end of the adjustable lead screw is provided with an adjusting nut.
9. The cam roller type horizontal walnut extruding and shell breaking system as claimed in claim 1, wherein the flap cam is connected with a power device through a transmission mechanism, and the flap cam and the blanking flap are in line contact through a rolling bearing to realize periodic intermittent swing of the blanking flap; when the walnuts pass through the feeding device and enter the shell breaking device, the plate turning cam is positioned in the process of moving from the minimum stroke to the maximum stroke.
10. The cam roller type horizontal walnut extruding and shell breaking system as claimed in claim 1, wherein a feed roller shaft is installed in the center of the intermittent feed roller, and a threaded zone is arranged at one end of the feed roller shaft; and feeding roller positioning screw rods penetrating through the intermittent feeding rollers are arranged on two sides of the feeding roller shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922059866.0U CN211458788U (en) | 2019-11-25 | 2019-11-25 | Cam roller type walnut horizontal extrusion shell breaking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922059866.0U CN211458788U (en) | 2019-11-25 | 2019-11-25 | Cam roller type walnut horizontal extrusion shell breaking system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211458788U true CN211458788U (en) | 2020-09-11 |
Family
ID=72371490
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922059866.0U Expired - Fee Related CN211458788U (en) | 2019-11-25 | 2019-11-25 | Cam roller type walnut horizontal extrusion shell breaking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211458788U (en) |
-
2019
- 2019-11-25 CN CN201922059866.0U patent/CN211458788U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110710692A (en) | Cam roller type walnut horizontal extrusion shell breaking system | |
| CN110506944B (en) | Multistation self-adaptation walnut system of breaking shell in advance | |
| CN112090493A (en) | Processing device and processing method for poppy | |
| CN210407015U (en) | Shell breaking device | |
| CN211458788U (en) | Cam roller type walnut horizontal extrusion shell breaking system | |
| CN211430976U (en) | Lotus seed peeling and coring device | |
| CN110393298A (en) | Kneader type walnut shell-breaking kernel-taking device | |
| CN212040612U (en) | Raw and other materials breaker for food production | |
| CN110693041A (en) | Lotus seed peeling and coring device | |
| CN211246325U (en) | Mixing arrangement is used in fruit vegetables processing | |
| CN210695851U (en) | Industrialized litchi peeling device | |
| CN210076533U (en) | Peanut shell polishing device | |
| CN209331141U (en) | A kind of hand-rail type peeler for water chestnut | |
| CN107212435A (en) | Clipping cassava skiving machine | |
| CN112985042A (en) | Residue recovery device for soymilk production | |
| CN111438058A (en) | Screening equipment for processing eight-black-ingredient powder and using method thereof | |
| CN202773944U (en) | Machine for automatically peeling neck skin of chickens | |
| CN207821026U (en) | A kind of green fruit shell opening machine | |
| CN211241709U (en) | Sow function feed production device | |
| CN217777163U (en) | Cut flower finishing machine for food | |
| CN219813146U (en) | Peanut baking equipment | |
| CN209138801U (en) | One cultivates peanut crusher | |
| CN213320389U (en) | Donkey-hide gelatin cake cuts device | |
| CN104057636B (en) | Family cattle manure forming machine | |
| CN220386657U (en) | Apricot kernel sorting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200911 |