CN211453458U - Steel wire rope high-temperature real-time dynamic flaw detection online monitoring system - Google Patents
Steel wire rope high-temperature real-time dynamic flaw detection online monitoring system Download PDFInfo
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- CN211453458U CN211453458U CN201921845090.9U CN201921845090U CN211453458U CN 211453458 U CN211453458 U CN 211453458U CN 201921845090 U CN201921845090 U CN 201921845090U CN 211453458 U CN211453458 U CN 211453458U
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 35
- 238000001514 detection method Methods 0.000 title claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 title claims description 41
- 239000010959 steel Substances 0.000 title claims description 41
- 230000005540 biological transmission Effects 0.000 claims abstract description 34
- 238000013500 data storage Methods 0.000 claims abstract description 13
- 230000002457 bidirectional effect Effects 0.000 claims description 11
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 230000005611 electricity Effects 0.000 claims description 8
- 238000005260 corrosion Methods 0.000 abstract description 5
- 230000007797 corrosion Effects 0.000 abstract description 5
- 238000005303 weighing Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000013499 data model Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
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- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model discloses a real-time dynamic flaw detection on-line monitoring system of wire rope high temperature, including the control unit, monitor cell and bottom plate, the first backup pad of the left rear side fixedly connected with in bottom plate top, the left rear side in bottom plate top just is located the back fixedly connected with mount pad of first backup pad. The utility model discloses a set up central processing unit, the control cabinet, the data storage module, first wireless data transmission module, CPU, the wireless data transmission module of second, feedback module, a weighing sensor and a temperature sensor, wire rope magnetic field sensor, mutually supporting of first power module and second power module, the advantage that can survey wire rope's real-time dynamic has been reached, the problem that current flaw detection on-line monitoring system can't survey wire rope's real-time dynamic has been solved, when wire rope in use high temperature appears, the silk breaks, wearing and tearing, corrosion, during damages such as fatigue, can be timely flaw detection to it.
Description
Technical Field
The utility model relates to a wire rope monitoring technology field specifically is wire rope high temperature real-time dynamic flaw detection on-line monitoring system.
Background
The steel wire rope is a spiral steel wire bundle formed by twisting steel wires with mechanical property and geometric dimension meeting requirements together according to a certain rule, and the steel wire rope consists of steel wires, a rope core and lubricating grease.
When the steel wire rope is used for a long time, the flaw detection online monitoring system is needed to be used so as to monitor the practical performance of the steel wire rope, the current flaw detection online monitoring system cannot detect the real-time dynamic state of the steel wire rope, when the steel wire rope is damaged by high temperature, broken wires, abrasion, corrosion, fatigue and the like in use, the flaw detection can not be carried out on the steel wire rope in time, and various service performance data of the steel wire rope can not be uploaded to a platform, so that people can not find dangerous situations in time, and the practicability of the flaw detection online monitoring system is reduced.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Not enough to prior art, the utility model provides a wire rope high temperature real time kinematic is detected a flaw on-line monitoring system possesses the advantage that can go on detecting wire rope's real time kinematic, has solved the current problem that can't carry out the detection to wire rope's real time kinematic of detecting a flaw on-line monitoring system.
(II) technical scheme
In order to achieve the above object, the utility model provides a following technical scheme: the high-temperature real-time dynamic flaw detection online monitoring system for the steel wire rope comprises a control unit, a monitoring unit and a bottom plate, wherein a first supporting plate is fixedly connected to the left rear side of the top of the bottom plate, an installation seat is fixedly connected to the back side of the first supporting plate, the left rear side of the top of the bottom plate is fixedly arranged on the back side of the first supporting plate, a speed reducer is fixedly connected to the top of the installation seat, a motor is arranged on the back side of the speed reducer, the output end of the speed reducer penetrates through the front side of the first supporting plate and is fixedly connected with a roller, a second supporting plate is fixedly connected to the front side of the roller through a movable shaft, the bottom of the second supporting plate is fixedly connected with the top of the bottom plate, a fixed rod is fixedly connected to the right side of the top of the, and the wire rope keeps away from the surface that the one end of cylinder runs through the guide pulley, the control unit includes central processing unit, the two-way electricity of central processing unit's output is connected with the control cabinet, the two-way electricity of central processing unit's output is connected with data storage module, data storage module includes the RAM card, the two-way electricity of central processing unit's output is connected with first wireless data transmission module, the monitoring unit includes CPU, the two-way electricity of CPU output is connected with second wireless data transmission module the input of second wireless data transmission module is connected with the two-way electricity of first wireless data transmission module's output, the two-way electricity of CPU output is connected with feedback module, feedback module's output is two-way electricity respectively and is connected with temperature sensor and wire rope magnetic field sensor.
Preferably, the temperature sensor is located in an inner cavity of the steel wire rope magnetic field sensor, and the inner cavity of the steel wire rope magnetic field sensor is fixedly connected with the temperature sensor through a fixing block.
Preferably, the console comprises a host, a display screen and an operation module, the operation module comprises an operation key, the output end of the host is electrically connected with the input end of the display screen, and the input end of the host is electrically connected with the output end of the operation module.
Preferably, the input end of the control unit is electrically connected with a first power supply module in a bidirectional mode, the output end of the first power supply module is electrically connected with the input end of the electrical equipment in the control unit, and the first wireless data transmission module and the second wireless data transmission module are a GSM network.
Preferably, the input end of the monitoring unit is electrically connected with a second power supply module in a bidirectional mode, the output end of the second power supply module is electrically connected with the input end of the electrical equipment in the monitoring unit, and the second power supply module and the first power supply module are composed of a mains supply, a storage battery and a solar cell panel.
(III) advantageous effects
Compared with the prior art, the utility model provides a wire rope high temperature real-time dynamic flaw detection on-line monitoring system possesses following beneficial effect:
1. the utility model discloses a set up central processing unit, the control cabinet, the data storage module, first wireless data transmission module, CPU, the wireless data transmission module of second, feedback module, a weighing sensor and a temperature sensor, wire rope magnetic field sensor, mutually supporting of first power module and second power module, the advantage that can survey wire rope's real-time dynamic state has been reached, the problem that current flaw detection on-line monitoring system can't survey wire rope's real-time dynamic state has been solved, high temperature appears when wire rope in use, the broken filament, wearing and tearing, the corrosion, when damages such as fatigue, can be timely flaw detect it, and can pass to the platform on the various performance data of wire rope, the discovery dangerous situation that makes people can be timely, the practicality of the on-line monitoring system of detecting a flaw has been improved.
2. The utility model discloses a set up first power module and second power module, the effect that can normally work has been played to the inside electrical equipment of the control unit and monitor cell, the problem that the inside electrical equipment of the control unit and monitor cell can not normally work has been solved, through setting up the data storage module, the effect of saving has been played to data, the problem of losing has appeared in the data of having solved, through setting up first wireless data transmission module and second wireless data transmission module, the effect of receiving and dispatching stability has been played to data transmission, the problem of delaying appears when having solved data transmission.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a right side sectional view of the bottom plate structure of the present invention;
fig. 3 is a schematic diagram of the system of the present invention.
In the figure: 1. a base plate; 2. a first support plate; 3. a mounting seat; 4. a speed reducer; 5. a motor; 6. a drum; 7. a second support plate; 8. fixing the rod; 9. a control box; 10. and (4) a guide wheel.
Detailed Description
In order to make the technical solution of the present invention better understood, the present invention is described in detail below with reference to the accompanying drawings, and the description of the present invention is only exemplary and explanatory, and should not be construed as limiting the scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like refer to the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that the utility model is usually placed when in use, and are used for convenience of description and simplification of description, but do not refer to or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-3, the steel wire rope high-temperature real-time dynamic flaw detection online monitoring system comprises a control unit, a monitoring unit and a bottom plate 1, wherein a first supporting plate 2 is fixedly connected to the left rear side of the top of the bottom plate 1, an installation seat 3 is fixedly connected to the left rear side of the top of the bottom plate 1 and positioned on the back of the first supporting plate 2, a speed reducer 4 is fixedly connected to the top of the installation seat 3, a motor 5 is arranged on the back of the speed reducer 4, an output end of the speed reducer 4 penetrates through the front of the first supporting plate 2 and is fixedly connected with a roller 6, the front of the roller 6 is fixedly connected with a second supporting plate 7 through a movable shaft, the bottom of the second supporting plate 7 is fixedly connected with the top of the bottom plate 1, a fixing rod 8 is fixedly connected to the right side of the top of the bottom plate 1, the surface of the roller 6 is provided with a steel wire rope, one end of the steel wire rope, far away from the roller 6, penetrates through the surface of the guide wheel 10, the input end of the control unit is bidirectionally and electrically connected with a first power module, the control unit and the electrical equipment in the monitoring unit can normally work by arranging the first power module and a second power module, the problem that the electrical equipment in the control unit and the monitoring unit cannot normally work is solved, the output end of the first power module is electrically connected with the input end of the electrical equipment in the control unit, the first wireless data transmission module and the second wireless data transmission module are GSM networks, the input end of the monitoring unit is bidirectionally and electrically connected with a second power module, the output end of the second power module is electrically connected with the input end of the electrical equipment in the monitoring unit, the second power module and the first power module are composed of commercial power, a storage battery and a solar cell panel, the control unit comprises a central processing unit, a console is electrically connected with the output end of the central processing unit in a bidirectional mode, the console comprises a host, a display screen and an operation module, the operation module comprises operation keys, the output end of the host is electrically connected with the input end of the display screen, the input end of the host is electrically connected with the output end of the operation module, a data storage module is electrically connected with the output end of the central processing unit in a bidirectional mode, the data storage module is arranged to play a role in storing data and solve the problem of data loss, the data storage module comprises a memory card, a first wireless data transmission module is electrically connected with the output end of the central processing unit in a bidirectional mode, the first wireless data transmission module and a second wireless data transmission module are arranged to play a role in stable receiving and sending of data transmission and solve the problem of delay in data transmission, and the monitoring unit comprises a CPU, the output end of the CPU is bidirectionally and electrically connected with a second wireless data transmission module, the input end of the second wireless data transmission module is bidirectionally and electrically connected with the output end of the first wireless data transmission module, the output end of the CPU is bidirectionally and electrically connected with a feedback module, the output end of the feedback module is respectively bidirectionally and electrically connected with a temperature sensor and a steel wire rope magnetic field sensor, the temperature sensor is positioned in the inner cavity of the steel wire rope magnetic field sensor, the inner cavity of the steel wire rope magnetic field sensor is fixedly connected with the temperature sensor through a fixed block, and the advantages of detecting the real-time dynamics of the steel wire rope can be achieved by arranging a central processing unit, a console, a data storage module, the first wireless data transmission module, the CPU, the second wireless data transmission module, the feedback module, the temperature sensor, the steel wire rope magnetic field sensor, the first power module and the second power module to be matched with each other, thereby solving the problem, when the steel wire rope is damaged by high temperature, wire breakage, abrasion, corrosion, fatigue and the like in use, the steel wire rope can be detected in time, and various service performance data of the steel wire rope can be uploaded to the platform, so that people can find dangerous situations in time, and the practicability of the online detection system is improved.
When the wire rope flaw detection device is used, people firstly control the central processing unit to set monitoring parameters of the temperature sensor and the wire rope magnetic field sensor through the console, the central processing unit sends data into the data storage module for storage, when the wire rope flaw is detected, the wire rope magnetic field sensor eliminates a stray magnetic signal on the wire rope, the changing directions of the magnetic field on the wire rope are consistent, uniform and orderly, when the wire rope is damaged by high temperature, wire breakage, abrasion, corrosion, fatigue and the like in use, the magnetic field inside the wire rope can be fused, a leakage magnetic field can be generated on the surface of the wire rope, the magnetic field is a vector, has a magnitude and a direction, and also has a shape, meanwhile, the temperature sensor detects the temperature of the wire rope, the temperature sensor and the wire rope magnetic field sensor feed back the data to the feedback module, the feedback module feeds the data back to the CPU, and the CPU sends the data to the first wireless data transmission module through, the first wireless data transmission module feeds data back to the central processing unit, the central processing unit sends the data to the data storage module for storage, meanwhile, the central processing unit converts the data into digital signals capable of representing the size and the type of the damage magnitude of the steel wire rope through conversion, calculation and data model comparison, then the digital signals representing the size and the type of the damage magnitude of the steel wire rope are sent to a display screen in the console to be displayed in a damage curve mode, the digital signals representing the size and the type of the damage magnitude of the steel wire rope are analyzed and various reports are generated and uploaded to the platform, people can find dangerous situations in time, and therefore the advantage that real-time dynamic detection of the steel wire rope can be achieved.
All the standard parts used in the present application document can be purchased from the market, all the parts in the present application document can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets, welding and the like mature in the prior art, the machines, the parts and the equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so that the detailed description is not given.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention have been explained herein using specific examples, which are presented only to assist in understanding the methods and their core concepts. It should be noted that there are infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that various improvements, decorations or changes can be made without departing from the principles of the present invention, and the technical features can be combined in a suitable manner; the application of these modifications, variations or combinations, or the application of the concepts and solutions of the present invention in other contexts without modification, is not intended to be considered as a limitation of the present invention.
Claims (5)
1. Steel wire rope high temperature real-time dynamic flaw detection on-line monitoring system, including the control unit, monitor cell and bottom plate (1), its characterized in that: the rear side of the left top of the bottom plate (1) is fixedly connected with a first supporting plate (2), the rear side of the left top of the bottom plate (1) is fixedly connected with a mounting seat (3) and is positioned on the back side of the first supporting plate (2), the top of the mounting seat (3) is fixedly connected with a speed reducer (4), the back side of the speed reducer (4) is provided with a motor (5), the output end of the speed reducer (4) penetrates through the front side of the first supporting plate (2) and is fixedly connected with a roller (6), the front side of the roller (6) is fixedly connected with a second supporting plate (7) through a movable shaft, the bottom of the second supporting plate (7) is fixedly connected with the top of the bottom plate (1), the right side of the top of the bottom plate (1) is fixedly connected with a fixed rod (8), the right side of the fixed rod (8) is fixedly connected with a control box (9), the right side of the top, a steel wire rope is arranged on the surface of the roller (6), one end of the steel wire rope, which is far away from the roller (6), penetrates through the surface of the guide wheel (10), the control unit comprises a central processing unit, the output end of the central processing unit is electrically connected with a console in two directions, the output end of the central processing unit is electrically connected with a data storage module in a bidirectional way, the data storage module comprises a memory card, the output end of the central processing unit is electrically connected with a first wireless data transmission module in a bidirectional way, the monitoring unit comprises a CPU, the output end of the CPU is bidirectionally and electrically connected with a second wireless data transmission module, the input end of the second wireless data transmission module is bidirectionally and electrically connected with the output end of the first wireless data transmission module, the output end of the CPU is electrically connected with a feedback module in a bidirectional mode, and the output end of the feedback module is respectively and electrically connected with a temperature sensor and a steel wire rope magnetic field sensor in a bidirectional mode.
2. The steel wire rope high-temperature real-time dynamic flaw detection online monitoring system according to claim 1, characterized in that: the temperature sensor is positioned in the inner cavity of the steel wire rope magnetic field sensor, and the inner cavity of the steel wire rope magnetic field sensor is fixedly connected with the temperature sensor through a fixing block.
3. The steel wire rope high-temperature real-time dynamic flaw detection online monitoring system according to claim 1, characterized in that: the console comprises a host, a display screen and an operation module, the operation module comprises an operation key, the output end of the host is electrically connected with the input end of the display screen, and the input end of the host is electrically connected with the output end of the operation module.
4. The steel wire rope high-temperature real-time dynamic flaw detection online monitoring system according to claim 1, characterized in that: the input end of the control unit is electrically connected with a first power supply module in a bidirectional mode, the output end of the first power supply module is electrically connected with the input end of electrical equipment inside the control unit, and the first wireless data transmission module and the second wireless data transmission module are a GSM network.
5. The steel wire rope high-temperature real-time dynamic flaw detection online monitoring system according to claim 1, characterized in that: the bidirectional electric connection of monitoring unit's input has second power module, second power module's output is connected with monitoring unit internal electrical equipment's input electricity, second power module and first power module comprise commercial power, battery and solar cell panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921845090.9U CN211453458U (en) | 2019-10-30 | 2019-10-30 | Steel wire rope high-temperature real-time dynamic flaw detection online monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921845090.9U CN211453458U (en) | 2019-10-30 | 2019-10-30 | Steel wire rope high-temperature real-time dynamic flaw detection online monitoring system |
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| CN211453458U true CN211453458U (en) | 2020-09-08 |
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| CN201921845090.9U Expired - Fee Related CN211453458U (en) | 2019-10-30 | 2019-10-30 | Steel wire rope high-temperature real-time dynamic flaw detection online monitoring system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112218459A (en) * | 2020-10-10 | 2021-01-12 | 广州古米科技有限公司 | Civil aviation operation data monitoring equipment and monitoring method thereof |
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2019
- 2019-10-30 CN CN201921845090.9U patent/CN211453458U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112218459A (en) * | 2020-10-10 | 2021-01-12 | 广州古米科技有限公司 | Civil aviation operation data monitoring equipment and monitoring method thereof |
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Granted publication date: 20200908 |