CN211453387U - Appearance detection device for ceramic substrate - Google Patents
Appearance detection device for ceramic substrate Download PDFInfo
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- CN211453387U CN211453387U CN201922116651.8U CN201922116651U CN211453387U CN 211453387 U CN211453387 U CN 211453387U CN 201922116651 U CN201922116651 U CN 201922116651U CN 211453387 U CN211453387 U CN 211453387U
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Abstract
The utility model relates to a ceramic substrate outward appearance detection device, include: the moving mechanism comprises a sliding chute, a spring, a sliding block, a rotating shaft and a servo motor, the sliding chute is arranged on the workbench, the spring is arranged in the sliding chute, one end of the spring is connected with one end of the sliding chute, the other end of the spring is connected with the sliding block, the rotating shaft is arranged at the other end of the sliding chute and is connected with the sliding block through a pull rope, and the servo motor is arranged on one side of the workbench and is connected with the rotating shaft; the base is arranged on the sliding block; and the detection mechanism is arranged above the base and used for detecting the appearance of the ceramic substrate. The utility model relates to a ceramic substrate outward appearance detection device sets up the reducible manual operation of moving mechanism, save time, improvement work efficiency.
Description
Technical Field
The utility model relates to a ceramic substrate detects technical field, specifically is a ceramic substrate outward appearance detection device.
Background
The ceramic substrate is a special process plate in which copper foil is directly bonded to the surface of an aluminum oxide or aluminum nitride ceramic substrate at high temperature, the manufactured ultrathin composite substrate has excellent electrical insulation performance, high heat conduction characteristic, excellent soft solderability and high adhesion strength, can be etched into various patterns like a PCB (printed circuit board), has great current carrying capacity, has bad appearance and has great influence on the assembly of subsequent engineering, but the ceramic substrate almost depends on manual visual detection, consumes time and labor and has low working efficiency; in addition, the quality of the ceramic substrate is easily affected by the occurrence of erroneous inspection or missing inspection due to fatigue.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a can reduce manual operation, improve work efficiency's ceramic substrate outward appearance detection device.
In order to achieve the above object, the utility model provides a ceramic substrate outward appearance detection device, include:
the moving mechanism comprises a sliding chute, a spring, a sliding block, a rotating shaft and a servo motor, the sliding chute is arranged on the workbench, the spring is arranged in the sliding chute, one end of the spring is connected with one end of the sliding chute, the other end of the spring is connected with the sliding block, the rotating shaft is arranged at the other end of the sliding chute and is connected with the sliding block through a pull rope, and the servo motor is arranged on one side of the workbench and is connected with the rotating shaft;
the base is arranged on the sliding block;
and the detection mechanism is arranged above the base and used for detecting the appearance of the ceramic substrate.
Preferably, detection device includes fixed support plate, fixed plate, irradiation lamp and photosensitive belt, fixed support plate set up in on the workstation, fixed support plate's front side is connected with the fixed plate, the fixed plate is located the base top, the photosensitive belt with irradiation lamp all sets up the fixed plate lower surface.
Preferably, the detection device further comprises an electronic camera, the electronic camera is disposed on the fixing plate, and the fixing plate is provided with a through hole corresponding to the electronic camera.
Preferably, the electronic camera further comprises a screen, wherein the screen is arranged above the fixed supporting plate, and the output end of the electronic camera is electrically connected with the input end of the screen.
Preferably, the electronic camera is provided with a fixing strip, and the fixing strip is mounted on the upper surface of the fixing plate through a fixing wire.
Preferably, the lamp further comprises a stud which penetrates through the fixing plate from the side surface of the fixing plate and abuts against the irradiation lamp.
Preferably, the tool plate is arranged above the base.
Preferably, the lower surface of the tooling plate is provided with a positioning block, and the upper surface of the base is provided with a positioning groove matched with the positioning block.
Preferably, a positioning column is arranged on the left side of the sliding groove, and the spring is sleeved on the positioning column.
Preferably, a reel is provided on the rotating shaft.
The utility model relates to a ceramic substrate appearance detection device, which is provided with a moving mechanism to reduce manual operation, save time and improve working efficiency; the detection mechanism can detect the appearance condition of the ceramic, and can shoot and store the ceramic substrate through the electronic camera, so that the subsequent checking is facilitated; the shot picture of the ceramic substrate can be checked in real time through the screen, and whether the detection is missed or wrong can be judged through the picture, so that the quality is further ensured; the stud can adjust the angle of the irradiation lamp, and the irradiation lamp can be ensured to accurately irradiate on the ceramic substrate; the tooling plate can facilitate the feeding and discharging of the ceramic substrate and improve the detection efficiency; the matching of the positioning block and the positioning groove can ensure the stability of the tooling plate in the working process and can also facilitate the installation of the tooling plate; the reference column with the setting homoenergetic of reel is guaranteed moving the in-process, the slider with the base is difficult for taking place the skew.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a rear view of the structure of the present invention;
FIG. 3 is a schematic sectional view of the structure workbench, the base and the tooling plate of the present invention;
FIG. 4 is a schematic side view of the joint between the structural fixing support plate and the fixing plate of the present invention;
fig. 5 is a front sectional view of the structure fixing plate of the present invention.
The reference numbers illustrate:
| reference numerals | Name (R) | Reference numerals | Name (R) |
| 1 | Working table | 16 | |
| 2 | |
17 | |
| 3 | |
18 | |
| 4 | |
19 | |
| 5 | |
20 | |
| 6 | |
21 | |
| 7 | Fixed |
22 | |
| 8 | |
23 | |
| 9 | |
24 | Locating |
| 10 | |
25 | |
| 11 | |
26 | |
| 12 | |
27 | |
| 13 | Reel with a |
28 | |
| 14 | |
29 | Illuminating |
| 15 | Fixing plate |
The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, if directional indications (such as upper, lower, left, right, front and rear … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
As shown in fig. 1 to 5, an appearance inspection apparatus for a ceramic substrate includes:
the moving mechanism comprises a sliding chute 5, a spring 6, a sliding block 25, a rotating shaft 12 and a servo motor 9, wherein the sliding chute 5 is arranged on the workbench 1, the spring 6 is arranged in the sliding chute 5, one end of the spring 6 is connected with one end of the sliding chute 5, the other end of the spring 6 is connected with the sliding block 25, the rotating shaft 12 is arranged at the other end of the sliding chute 5 and is connected with the sliding block 25 through a pull rope 23, and the servo motor 9 is arranged on one side of the workbench 1 and is connected with the rotating shaft 12;
a base 2, wherein the base 2 is arranged on the sliding block 25;
and the detection mechanism is arranged above the base 2 and used for detecting the appearance of the ceramic substrate.
In this embodiment, the sliding groove 5 is disposed on the working platform 1, the spring 6, the slider 25 and the rotating shaft 12 are all disposed in the sliding groove 5, one end of the spring 6 is connected to one end of the sliding groove 5, the other end of the spring 6 is connected to the slider 25, the rotating shaft 12 is disposed at the other end of the sliding groove 5 and is connected to the slider 25 through the pull rope 23, and the slider 25 can slide in the sliding groove 5 through the spring 6 and the pull rope 23. When the device works, the servo motor 9 operates to drive the rotating shaft 12 to rotate, and then the pull rope 23 is wound on the rotating shaft 12; when the pull cord 23 is wound, the slider 25 is pulled to move toward the rotation shaft 12, and the slider 25 stretches the spring 6 to an extended state. The servomotor 9 is released, the spring 6 is retracted by the elastic force, and the slider 25 is moved from the side of the rotary shaft 12 to the side of the spring 6, and the pull rope 23 is released from being wound around the rotary shaft 12. The base 2 is arranged on the sliding block 25, the base 2 is used for bearing a ceramic substrate, and the sliding block 25 moves in the sliding groove 5 to drive the base 2 to move and further drive the ceramic substrate to move; the detection mechanism is arranged above the base 2 and used for detecting the appearance of the ceramic substrate. Enabling the base 2 to bear a plurality of ceramic substrates, when the base 2 moves from the left side to the right side of the sliding groove 5, the detection mechanism detects the ceramic substrates one by one, when the base 2 moves to the right side of the sliding groove 5, the detection is finished, and then the detected ceramic substrates are blanked; and releasing the servo motor 9, returning the base 2 to the left side of the sliding groove 5, loading, bearing the ceramic substrate by the base 2, and detecting the next round. The servo motor 9 and the spring 6 are matched to realize the automation of the movement of the ceramic substrate, and the base 2 does not need any power when returning. By arranging the moving mechanism, the step of manually placing the ceramic substrate below the detection mechanism for appearance detection can be reduced, the labor of workers is avoided, and the fatigue of the workers is prevented; the moving mechanism drives the ceramic substrate to move, so that time can be saved, and the working efficiency is improved.
In this embodiment, the workbench 1 is rectangular, so four supporting legs 18 are arranged at four corners of the bottom side of the workbench 1, and two adjacent supporting legs 18 are connected through a reinforcing plate 19, so that the workbench 1 is stably supported. Meanwhile, the servo motor 9 is arranged on one side of the workbench 1, the motor base 21 is arranged below the servo motor 9, and the motor base 21 is fixedly installed on the side face of the workbench 1 through the installation wire 22 and used for supporting and placing the servo motor 9.
Further, the detection device comprises a fixed support plate 7, a fixed plate 15, a radiation lamp 29 and a photosensitive belt 28, the fixed support plate 7 is arranged on the workbench 1, the front side of the fixed support plate 7 is connected with the fixed plate 15, the fixed plate 15 is positioned above the base 2, and the photosensitive belt 28 and the radiation lamp 29 are arranged on the lower surface of the fixed plate 15.
The fixed support plate 7 is vertically fixed on the workbench 1, and the fixed plate 15 is fixed on the fixed support plate 7 and positioned at one side close to the chute 5; in order to fix the fixing plate 15 on the fixing support plate 7 more firmly, a triangular fixing plate 27 is disposed on the fixing support plate 7, and an upper surface of the triangular fixing plate 27 is fixedly connected with a lower surface of the fixing support plate 7. The photosensitive belt 28 with the irradiation lamp 29 all sets up fixed plate 15 lower surface, and when the ceramic substrate was located when fixed plate 15 below, irradiation lamp 29 sent light and shines the ceramic substrate, and the ceramic substrate reflects, makes light reflection be in on the photosensitive belt 28, then carry out light intensity detection to reach the outward appearance condition of ceramic substrate, judge whether there is crack or filth in the ceramic substrate outward appearance.
Further, the detection device further comprises an electronic camera 10, wherein the electronic camera 10 is disposed on the fixing plate 15, and the fixing plate 15 is provided with a through hole corresponding to the electronic camera 10. The electronic camera 10 takes pictures of the ceramic substrate through the through hole on the fixing plate 15 for storage, so that the appearance condition of the ceramic substrate can be conveniently checked by a worker; meanwhile, whether the condition of wrong detection or missed detection exists can be judged through the picture, and the quality of the detected ceramic substrate is further ensured.
Further, the screen 8 is further included, the screen 8 is arranged above the fixed supporting plate 7, and the output end of the electronic camera 10 is electrically connected with the input end of the screen 8. The picture of the ceramic substrate taken by the electronic camera 10 can be transmitted and displayed on the screen 8 in real time, and the staff can know the appearance condition of the ceramic substrate at any time through the screen 8.
Further, the electronic camera 10 is provided with a fixing strip 11, and the fixing strip 11 is mounted on the upper surface of the fixing plate 15 through a fixing wire 14. The fixing strip 11 is used for fixing the electronic camera 10, so that the electronic camera 10 is prevented from shaking during working, the quality of shot photos is low, and the appearance condition of the ceramic substrate cannot be known through the photos.
The lamp further comprises a stud 17, and the stud 17 passes through the fixing plate 15 from the side surface of the fixing plate 15 and abuts against the irradiation lamp 29. The stud 17 is used for adjusting the angle of the irradiation lamp 29 and positioning the irradiation lamp, and specifically, a screw thread is formed on the side surface of the fixing plate 15 in the direction of the irradiation lamp 29, then the stud 17 is screwed into the fixing plate 15 through the screw thread, one end of the stud 17 abuts against the irradiation lamp 29, and the angle of the irradiation lamp 29 is adjusted and positioned. Preferably, a nut 16 is arranged at one end of the stud 17 protruding out of the fixing plate 15, the nut 16 is screwed on the stud 17, and when the angle of the irradiation lamp 29 needs to be adjusted, the nut 16 is screwed, so that the situation that the stud 17 is directly screwed is avoided, and the thread on the stud 17 causes discomfort to workers.
Further, still include frock board 3, frock board 3 sets up above base 2.
In this embodiment, the tooling plate 3 is used for bearing ceramic substrates, the base 2 is used for bearing the tooling plate 3, and the tooling plate 3 is detachable from the base 2 at will. During operation, the ceramic substrate is placed on the tooling plate 3, then the tooling plate 3 is placed on the base 2, after detection is completed, the tooling plate 3 is directly dismounted, and the tooling plate 3 bearing the ceramic substrate to be detected is replaced. Base 2 with slider 25 can set up to fixed connection, makes base 2 is in slider 25 can stably move when removing, and ceramic substrate material loading and unloading can be made things convenient for in the design of frock board 3 place a plurality of ceramic substrates simultaneously on the frock board 3, can improve detection efficiency.
Specifically, set up a plurality of on the frock board 3 and be used for placing ceramic substrate's frock recess 20, more preferably, frock recess 20 distribution sets up in array. The arrangement of the tool groove 20 can not only better bear a ceramic substrate, but also bear a plurality of ceramic substrates simultaneously, so that the working efficiency is improved. The tool grooves 20 are distributed in an array mode, a plurality of ceramic substrates can be detected simultaneously, for example, the tool grooves 20 are arranged into two rows, correspondingly, the irradiation lamp 29, the photosensitive belt 28 and the electronic camera are also arranged into two rows, so that two ceramic substrates can be detected and shot simultaneously, and the screen 8 can also be arranged into two screens or two pictures for conveniently and simultaneously displaying the two ceramic substrates. Of course, the technical solution does not limit the array distribution manner of the tool grooves 20.
Furthermore, the lower surface of the tooling plate 3 is provided with a positioning block 24, and the upper surface of the base 2 is provided with a positioning groove 26 matched with the positioning block 24. When the tooling plate 3 is installed on the base 2, the positioning block 24 is disposed in the positioning groove 26, so as to position and limit the tooling plate 3. Through setting up locating piece 24 with positioning groove 26, location when easy to assemble can also its spacing, fixed action simultaneously in the removal process, avoids frock board 3 produces the dislocation, causes that ceramic substrate testing result is inaccurate, the picture of shooting is incomplete.
Further, a positioning column 4 is arranged on the left side of the sliding groove 5, and the positioning column 4 is sleeved with the spring 6. The positioning column 4 is mainly used for positioning the spring 6, and when the spring 6 contracts, the sliding block 25 and the base 2 may shift due to high speed, so that the sliding block and the base are unstable in movement and cannot return accurately. The positioning post 4 positions the spring 6, and the above situation is avoided.
Further, a reel 13 is provided on the rotary shaft 12. The reel 13 can be arranged to wind the pull rope 23 conveniently, the reel 13 is arranged to be of a structure with the middle diameter smaller than the diameters of the two ends, and when the pull rope 23 is wound, the pull rope 23 can be wound in the middle of the reel 13 in a more concentrated mode, so that the pull rope 23 is prevented from deviating, and therefore the sliding block 25 and the base 2 deviate.
The above only is the preferred embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structure changes made by the contents of the specification and the drawings under the inventive concept of the present invention, or the direct/indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims (10)
1. A ceramic substrate appearance inspection device, comprising:
the moving mechanism comprises a sliding chute, a spring, a sliding block, a rotating shaft and a servo motor, the sliding chute is arranged on the workbench, the spring is arranged in the sliding chute, one end of the spring is connected with one end of the sliding chute, the other end of the spring is connected with the sliding block, the rotating shaft is arranged at the other end of the sliding chute and is connected with the sliding block through a pull rope, and the servo motor is arranged on one side of the workbench and is connected with the rotating shaft;
the base is arranged on the sliding block;
and the detection mechanism is arranged above the base and used for detecting the appearance of the ceramic substrate.
2. The appearance inspection device for ceramic substrates according to claim 1, wherein: the detection device comprises a fixed support plate, a fixed plate, a radiation lamp and a photosensitive belt, wherein the fixed support plate is arranged on the workbench, the front side of the fixed support plate is connected with the fixed plate, the fixed plate is positioned above the base, and the photosensitive belt and the radiation lamp are arranged on the lower surface of the fixed plate.
3. The appearance inspection device for ceramic substrates according to claim 2, wherein: the detection device further comprises an electronic camera, the electronic camera is arranged on the fixing plate, and the fixing plate is provided with a through hole corresponding to the electronic camera.
4. The apparatus for inspecting appearance of ceramic substrate according to claim 3, wherein: the screen is arranged above the fixed supporting plate, and the output end of the electronic camera is electrically connected with the input end of the screen.
5. The apparatus for inspecting appearance of ceramic substrate according to claim 3, wherein: the electronic camera is provided with a fixing strip, and the fixing strip is installed on the upper surface of the fixing plate through a fixing wire.
6. The appearance inspection device for ceramic substrates according to claim 2, wherein: the fixing plate is arranged on the side face of the lamp body, and the stud penetrates through the fixing plate from the side face of the fixing plate and abuts against the irradiation lamp.
7. The appearance inspection device for ceramic substrates according to claim 1, wherein: still include the frock board, the frock board sets up base top.
8. The apparatus for inspecting appearance of ceramic substrate according to claim 7, wherein: the lower surface of the tooling plate is provided with a positioning block, and the upper surface of the base is provided with a positioning groove matched with the positioning block.
9. The appearance inspection device for ceramic substrates according to claim 1, wherein: the left side of the sliding groove is provided with a positioning column, and the spring is sleeved on the positioning column.
10. The appearance inspection device for ceramic substrates according to claim 1, wherein: a reel is arranged on the rotating shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922116651.8U CN211453387U (en) | 2019-12-02 | 2019-12-02 | Appearance detection device for ceramic substrate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922116651.8U CN211453387U (en) | 2019-12-02 | 2019-12-02 | Appearance detection device for ceramic substrate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211453387U true CN211453387U (en) | 2020-09-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922116651.8U Active CN211453387U (en) | 2019-12-02 | 2019-12-02 | Appearance detection device for ceramic substrate |
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| Country | Link |
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| CN (1) | CN211453387U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110823910A (en) * | 2019-12-02 | 2020-02-21 | 广东汇博机器人技术有限公司 | Appearance detection device for ceramic substrate |
| CN112643453A (en) * | 2020-09-28 | 2021-04-13 | 湖南潇龙机械设备制造有限责任公司 | A door plant side cut mill paper-back edition is put for door plant banding |
-
2019
- 2019-12-02 CN CN201922116651.8U patent/CN211453387U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110823910A (en) * | 2019-12-02 | 2020-02-21 | 广东汇博机器人技术有限公司 | Appearance detection device for ceramic substrate |
| CN112643453A (en) * | 2020-09-28 | 2021-04-13 | 湖南潇龙机械设备制造有限责任公司 | A door plant side cut mill paper-back edition is put for door plant banding |
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