CN211445907U - Convenient clear groove equipment - Google Patents

Abstract

This scheme discloses a convenient clear groove equipment in aluminum product production facility field, including the washing tank, can dismantle in the washing tank and be connected with the filter screen that is used for preventing aluminium bits and washing tank inner wall contact, the filter screen bottom is equipped with the balancing weight. The convenient cleaning tank in the scheme has a simple structure, and meanwhile, when the aluminum scraps are cleaned, the cleaning tank can still be continuously used without shutdown; for the manual work in the washing tank with the clearance of aluminium bits, the washing tank of this scheme of adoption, the aluminium bits concentrates on the filter screen completely, and is swift convenient to the clearance of aluminium bits. In addition, because the clearance to the aluminium bits is realized fast to the accessible filter screen, consequently can improve the frequency to the aluminium bits clearance, and then reduce the time of aluminium bits and tank liquor contact, and then reduce the consumption of aluminium bits to the tank liquor, reduce the waste of tank liquor.

Description

Convenient clear groove equipment

Technical Field

The utility model belongs to aluminum product production facility field, in particular to relate to a convenient clear groove equipment.

Background

In the pretreatment process, the aluminum profile needs to enter a cleaning tank and is cleaned and polished by chemical cleaning liquid, and aluminum scraps attached to the aluminum profile tank or the frame are cleaned in the cleaning tank. The aluminum scraps falling into the cleaning tank can react with tank liquor (chemical cleaning liquor), so that the total acidity in the tank is reduced, the concentration in the tank is difficult to master, and the cleaning effect of the section is influenced; in addition, after the washing tank is fallen into to the aluminium bits, owing to produce the reaction with the tank liquor spare, can bond each other between the aluminium bits together to adhere to on the inner wall of washing tank, lead to the aluminium bits to be difficult for salvaging, the aluminium alloy production capacity is great moreover, and the aluminium bits that fall into in the washing tank through the washing are many, and every 2 ~ 3 days just need be shut down and clear up the aluminium bits in the washing tank.

When the aluminium bits clearance, need arrange personnel in with the tank liquor of washing tank with the immersible pump take out to another vacant washing tank in, then the manual work is with the aluminium bits and the debris clean up of washing tank inner wall, then will take out the tank liquor of taking away again in taking out the washing tank, produce again. In the aluminum scrap cleaning mode, the inner wall of the cleaning tank is completely cleaned manually, so that the cleaning efficiency is low; on the other hand, the cleaning tank needs to be stopped to clean, so that normal cleaning of the aluminum profile is affected; and because the bath solution belongs to corrosive chemical substances, the health of operators is easily threatened.

SUMMERY OF THE UTILITY MODEL

The utility model provides a convenient clear groove equipment to when solving prior art and clearing up the aluminium alloy washing tank, need shut down and clear up the problem of inefficiency.

A convenient clear groove equipment in this scheme, including the washing tank, can dismantle in the washing tank and be connected with the filter screen that is used for preventing aluminium bits and washing tank inner wall contact, the filter screen bottom is equipped with the balancing weight.

The working principle and the beneficial effects of the scheme are as follows: when the cleaning tank is used, the filter screen and the balancing weight are placed in the cleaning tank, and the opening side of the filter screen is fixed at the top of the cleaning tank; the balancing weight pulls the filter screen to the bottom of the cleaning tank under the action of gravity, so that the filter screen is attached to the inner wall of the cleaning tank. Then, tank liquor is injected into the cleaning tank, and the aluminum profile can be cleaned; in the process of cleaning the aluminum profile, aluminum scraps are directly adhered to the filter screen after falling off from the aluminum profile, so that the contact with the inner wall of the cleaning tank is avoided. When needs clearance aluminium bits, only need the one end of pulling the filter screen, with its other end of pulling to the filter screen, with the filter screen of adhesion aluminium bits from the washing tank in propose, get rid of the aluminium bits in the filter screen can. In the process of treating the aluminum scraps in the filter screen, other filter screens can be selected and placed in the cleaning tank to clean the aluminum profile; the filter screen without aluminum scraps can also be continuously used. The convenient cleaning tank in the scheme has a simple structure, and meanwhile, when the aluminum scraps are cleaned, the cleaning tank can still be continuously used without shutdown; for the manual work in the washing tank with the clearance of aluminium bits, the washing tank of this scheme of adoption, the aluminium bits concentrates on the filter screen completely, and is swift convenient to the clearance of aluminium bits. In addition, because the clearance to the aluminium bits is realized fast to the accessible filter screen, consequently can improve the frequency to the aluminium bits clearance, and then reduce the time of aluminium bits and tank liquor contact, and then reduce the consumption of aluminium bits to the tank liquor, reduce the waste of tank liquor.

Further, the convenient and fast groove cleaning equipment further comprises a fixing frame and two motors, the two motors are respectively positioned on two sides of the cleaning groove, output shafts of the two motors can be detachably connected with wire coils, and the other ends of the wire coils are rotatably connected to the fixing frame; and a rope is wound on the wire coil, and the free end of the rope is fixedly connected with one end of the filter screen opening, which is far away from the rope. Through setting up motor, rope and mount, when needing to clear up the aluminium bits in the filter screen, start the motor of one side to make the motor of opposite side and the drum separation rather than being connected, the motor of one side drives the drum and rotates, and then makes the rope continue the winding on the drum, makes the filter screen remove to this motor one side, draws in until the filter screen open end, reduces artifical pulling, labour saving and time saving.

Further, convenient clear groove equipment still includes the lifter, and its elevating gear that goes up and down is controlled to the bottom fixedly connected with of lifter, and the top of lifter is connected the open end of filter screen. Through the arrangement of the lifting rod and the lifting device, after the filter screen is furled, the lifting rod can be driven by the lifting device to ascend, and then the filter screen is driven to ascend to the liquid level of the tank liquor. After the tank liquor in the filter screen is dripped dry, the aluminum scraps in the filter screen are cleaned, which is beneficial to reducing the waste of the tank liquor.

Furthermore, the opposite sides of the cleaning tank are provided with buckles for fixing the rope. Through setting up the buckle, can be effective, convenient realization is fixed to the rope, to the fixed of filter screen promptly, reduces the pulling of filter screen to the motor, avoids motor output shaft to warp. Meanwhile, the buckle can also be used as a scale mark, and when the opening at the other end of the filter screen moves to the buckle position at the other end, the filter screen is folded.

Further, the tank bottom of washing tank is the inclined plane of downward sloping, is equipped with the leakage fluid dram on the wall body of washing tank, and the leakage fluid dram communicates with the minimum of washing tank bottom. The tank bottom of the cleaning tank is arranged to be inclined, so that the tank liquid can flow conveniently when the tank liquid needs to be discharged, and the workload of discharging the tank liquid is reduced.

Further, be equipped with the feed liquor hole of slope in the wall body of washing tank, the least significant end in feed liquor hole is located the inner wall of washing tank and is located the top of tank liquor liquid level, vertical sliding connection has upper end open-ended containing box on the outer wall of washing tank, and the bottom of the case of containing box is the inclined plane and is the least significant side near one side of washing tank, and the least significant side intercommunication of the bottom of the case of containing box has the transfer line, the other end of transfer line with the most significant end intercommunication in feed liquor hole, the one end fixedly connected with that the transfer line is located the containing box prevents the cassette that the aluminium bits pass through. Through setting up the containing box, through drawing in the filter screen in, throw the containing box into fast with the aluminium bits in the filter screen in, reducible cleaning time to the aluminium bits in the filter screen and the time of tank liquor drippage in the filter screen. After the aluminium bits entered into the containing box, in the tank liquor that mixes with the aluminium bits entered into the washing tank through the transfer line, through the setting of containing box, the contact time of reducible aluminium bits and tank liquor on the one hand has avoided the plenty of time of clearance filter screen cost simultaneously, can show the rate of utilization that improves the washing tank, reduces the loss of tank liquor simultaneously.

Further, the bottom of containing box is equipped with the crane that is used for controlling its vertical lift. Through setting up the crane, be used for supporting the containing box when the crane rises, make the containing box descend simultaneously after descending, be convenient for to the clearance of the interior aluminium bits of containing box.

Drawings

Fig. 1 is a schematic structural view of a convenient groove cleaning device in embodiment 1 of the present invention;

fig. 2 is a schematic structural diagram of a convenient groove cleaning device in embodiment 2 of the present invention.

Detailed Description

The following is further detailed by way of specific embodiments:

reference numerals in the drawings of the specification include: the device comprises a buckle 1, a lifting rod 2, a filter screen 3, a rope 4, a hydraulic cylinder 5, a cleaning tank 6, a motor 7, a fixing frame 8, a wire coil 9, a liquid discharge port 10, a balancing weight 11, a lifting frame 12, a lifting plate 13, a storage box 14 and a liquid conveying pipe 15.

Example 1 is substantially as shown in figure 1: a convenient and fast tank cleaning device comprises a rectangular cleaning tank 6, two fixing frames 8, two motors 7 and two hydraulic cylinders 5, wherein the tank bottom of the cleaning tank 6 is an inclined plane inclined downwards, a liquid discharge port 10 is formed in the wall body of the cleaning tank 6, and the liquid discharge port 10 is communicated with the lowest side of the tank bottom of the cleaning tank 6; an anti-corrosion plug for plugging the liquid discharge port 10 is detachably connected at the liquid discharge port 10; a filter screen 3 for preventing the aluminum scraps from contacting the inner wall of the cleaning tank 6 is detachably connected in the cleaning tank 6, and four corners of the bottom of the filter screen 3 are fixedly connected with balancing weights 11; two placing grooves are formed in the top of the groove body on the opposite side of the cleaning groove 6, the two hydraulic cylinders 5 are respectively fixed in the two placing grooves, and the top ends of the telescopic rods of the two hydraulic cylinders 5 are fixedly connected with lifting rods 2 used for driving the filter screen 3 to lift; the top end of the lifting rod 2 is connected with the opening end of the filter screen 3; the two motors 7 are respectively positioned at two sides of the cleaning tank 6, output shafts of the two motors 7 are detachably connected with wire coils 9 through double-headed screws, and the other ends of the wire coils 9 are rotatably connected on the fixed frame 8; a rope 4 is wound on the wire coil 9, and the free end of the rope 4 is fixedly connected with one end of the filter screen 3, which is far away from the rope 4; the opposite sides of the cleaning groove 6 are provided with buckles 1 for fixing the rope 4.

Embodiment 2 is as shown in fig. 2, a convenient clear groove equipment, it only lies in with embodiment 1's difference, convenient clear groove equipment still includes crane 12, crane 12's top fixedly connected with lifter plate 13, lifter plate 13 top can be dismantled and is connected with upper end open-ended containing box 14, be equipped with the feed liquor hole of slope in the wall body of washing tank 6, the least significant end in feed liquor hole is located the inner wall of washing tank 6 and is located the top of tank liquor liquid level, the vertical guide slot that is equipped with on the outer wall of washing tank 6, containing box 14 sliding connection is in the guide slot, the bottom of the case of containing box 14 is the inclined plane and is the least significant side near one side of washing tank 6, the least significant side intercommunication of the bottom of the case of containing box 14 has transfer line 15, the other end of transfer line 15 and the most significant end intercommunication in feed liquor hole, transfer line 15 is the rubber tube, one end fixedly connected with that transfer line.

Taking the example 2 as an example, the specific implementation process is as follows: when in use, the filter screen 3 is placed in the cleaning tank 6, and the containing box 14 is lifted to the infusion tube 15 by the lifting frame 12 to hermetically communicate the containing box 14 and the cleaning tank 6. Then, tank liquor is injected into the cleaning tank 6, the aluminum profile can be cleaned, after the aluminum profile is cleaned for a certain number of times, the motor 7 far away from one side of the containing box 14 is separated from the wire coil 9 connected with the motor, the motor 7 arranged on one side of the containing box 14 is started to drive the rope 4 to collect the filter screen 3, and then the filter screen 3 is lifted by using the hydraulic cylinder 5; then, the aluminum scraps in the filter net 3 are poured into the storage box 14, and the tank liquid in the storage box 14 enters the cleaning tank 6 through the liquid conveying pipe 15. Put into washing tank 6 again filter screen 3 after will empting the aluminium bits, filter screen 3 passes through balancing weight 11 and the 6 inner walls laminating of washing tank of bottom, then can wash the aluminium alloy again. After the tank liquid in the containing box 14 is drained, the lifting frame 12 is started and is descended, so that the containing box 14 is driven to descend, and then aluminum scraps in the containing box 14 are cleaned. The process is simple to operate, and does not need to be stopped when the aluminum scraps are cleaned and the tank liquor mixed with the aluminum scraps is discharged; in addition, because can pour the aluminium bits in the filter screen 3 into containing box 14 in the short time, can more frequent clear up the aluminium bits in the filter screen 3, and then reduce the contact time of aluminium bits and tank liquor, reduce the ineffective loss of tank liquor.

In order to realize more efficient cleaning of the cleaning tank 6, a plc controller can be additionally arranged, and the hydraulic cylinder 5, the motor 7 and the lifting frame 12 are controlled by the plc controller, so that the cleaning process of the instrument operation is more automatic and more efficient.

Claims (5)

1. The utility model provides a convenient clear groove equipment, includes the washing tank, its characterized in that: a filter screen for preventing the aluminum scraps from contacting the inner wall of the cleaning tank is detachably connected in the cleaning tank, and a balancing weight is arranged at the bottom of the filter screen; the convenient and fast groove cleaning equipment further comprises a fixing frame and two motors, the two motors are respectively positioned on two sides of the cleaning groove, output shafts of the two motors can be detachably connected with wire coils, and the other ends of the wire coils are rotatably connected to the fixing frame; a rope is wound on the wire coil, and the free end of the rope is fixedly connected with one end of the opening of the filter screen, which is far away from the rope; the convenient groove cleaning equipment further comprises a lifting rod, the bottom of the lifting rod is fixedly connected with a lifting device for controlling the lifting of the lifting rod, and the top end of the lifting rod is connected with the opening end of the filter screen.

2. A convenient and fast groove cleaning device according to claim 1, characterized in that: the opposite two sides of the cleaning groove are provided with buckles for fixing the rope.

3. A convenient and fast groove cleaning device according to claim 2, characterized in that: the tank bottom of washing tank is the inclined plane of downward sloping, is equipped with the leakage fluid dram on the wall body of washing tank, and the leakage fluid dram communicates with the minimum of washing tank bottom.

4. A convenient groove cleaning device according to any one of claims 1-3, characterized in that: the utility model discloses a cleaning tank, including the washing tank, the inner wall that is equipped with the washing tank on the wall body of washing tank, be equipped with the feed liquor hole of slope in the wall body of washing tank, the lower extreme in feed liquor hole is located the inner wall of washing tank and is located the top of tank liquor liquid level, vertical sliding connection has upper end open-ended containing box on the outer wall of washing tank, and the bottom of the case of containing box is the inclined plane and is the least significant side near one side of washing tank, and the least significant side intercommunication of the bottom of the case of containing box has the transfer line, the other end of transfer line with the highest end.

5. A convenient groove cleaning device according to claim 4, characterized in that: the bottom of containing box is equipped with the crane that is used for controlling its vertical lift.

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