Background
The petroleum coke is a product formed by separating light and heavy oil from crude oil through distillation, and then converting the heavy oil through a thermal cracking process, and the coke is irregular in shape and irregular in size and is black blocky (or particles) in appearance and has metallic luster, the particles of the coke have a porous structure, the main element component is carbon, and the rest components are hydrogen, oxygen, nitrogen, sulfur and metal elements, the petroleum coke has specific physical, chemical and mechanical properties, and the indexes of nonvolatile carbon, volatile matters and mineral impurities (sulfur, metal compounds, water, ash and the like) which are heating parts determine the chemical properties of the coke; petroleum coke is used as a raw material for preparing the artificial graphite material of the negative electrode of the lithium battery, and a shaping process is needed during the preparation of the negative electrode material, so that the purpose is as follows: firstly, the shape of the particles is polished to be more round by a millstone; and secondly, an outer grading wheel is used for removing a part of fine powder, so that the particle size is more uniformly distributed.
The fluidity of petroleum coke is limited because the petroleum coke contains about 2-3% of water, when materials in a bin enter a grinding machine (a suspension roller type ring roller grinding machine, a ball mill, an airflow grinding machine, a vertical ball grinding machine and other grinding machines) through a feeding auger for processing, the fluidity is extremely poor, manual assistance is needed to increase the fluidity of the materials, the materials can quickly enter a shaping machine, but due to the instability of manual operation, the materials can easily excessively enter the shaping machine due to over-violent materials, the grinding machine motor is stopped due to over-heavy load, and the production efficiency is greatly reduced.
SUMMERY OF THE UTILITY MODEL
The utility model provides an even reinforced feed bin structure of supplementary feed bin aims at solving the problem that the productivity is low, production efficiency is low.
The utility model is realized in such a way, an auxiliary material bin uniform charging bin structure comprises a bin, an arch-breaking flow-assisting air disc, an air pipe, an air channel distributor, a pulse electromagnetic valve, a connecting pipe, an air storage tank, a square flange and a fan, wherein the bin is provided with four slotted holes, and the four slotted holes are distributed around the lower part of the bin in a vertically staggered manner, the arch-breaking flow-assisting air disc is arranged inside the bin, the thread part of the arch-breaking flow-assisting air disc penetrates out of the slotted holes on the wall of the bin, a branch pipeline of the air channel distributor is fixedly communicated with the arch-breaking flow-assisting air disc through the air pipe, a main pipeline of the air channel distributor is fixedly communicated with an output port of the pulse electromagnetic valve, an input port of the pulse electromagnetic valve is fixedly communicated with the air storage tank through the connecting pipe, the lower end of the bin is provided with a feed opening, the feed inlet of the air shutoff machine is detachably connected with the square flange.
Preferably, the distance between the slotted hole on the front side and the rear side of the storage bin and the feed opening is 150 mm, the distance between the slotted hole on the left side and the right side of the storage bin and the feed opening is 250 mm, the diameter of the slotted hole is 22 mm, and the diameter of the air pipe is 8 mm.
Preferably, the lower end of the gas storage tank is provided with a water outlet, the right end of the gas storage tank is provided with a pressure reducing valve, and the volume of the gas storage tank is 0.6 cubic meter.
Preferably, the length of feed opening is 200 millimeters, the width is 200 millimeters, square flange's internal diameter is 200 millimeters, and the external diameter is 280 millimeters, square flange with it has the single face to glue to close the fan middle paste.
Preferably, the air-lock valve comprises an unloader discharger, a motor and a frequency converter, wherein the discharger is a YJD06 square-opening star discharger with the discharge capacity of 6L/r, the motor is a Y802-4 motor with the model of 0.75kw, and the frequency converter is a Mitsubishi frequency converter with the model of FR-E740-0.4K.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses an even reinforced feed bin structure of supplementary feed bin adopts broken mode that encircles the helping hand gas dish and the closing fan combined together to optimize the feed bin structure, has utilized broken to encircle the helping hand gas dish and has made the material flow smoothly with the even stable characteristics of closing fan unloading, guaranteed mill/trimmer continuous stabilization to get work, improved the productivity, optimized production efficiency, guaranteed production stability.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-3, the utility model provides an even reinforced feed bin structure technical scheme of supplementary feed bin: comprises a storage bin 1, an arch-breaking flow-assisting air disk 3, an air pipe 4, an air circuit distributor 5, a pulse electromagnetic valve 6, a connecting pipe 7, an air storage tank 8, a square flange 10 and a wind-closing machine 11, wherein the storage bin 1 is provided with four slotted holes 2, the four slotted holes 2 are distributed around the lower part of the storage bin 1 in a vertically staggered manner, the arch-breaking flow-assisting air disk 3 is arranged inside the storage bin 1, the thread part of the arch-breaking flow-assisting air disk 3 penetrates out of the wall of the storage bin 1 from the slotted holes 2, a branch pipeline of the air circuit distributor 5 is fixedly communicated with the arch-breaking flow-assisting air disk 3 through the air pipe 4, a main pipeline of the air circuit distributor 5 is fixedly communicated with an output port of the pulse electromagnetic valve 6, an input port of the pulse electromagnetic valve 6 is fixedly communicated with the air storage tank 8 through the connecting pipe 7, a feed opening 9 is arranged at the, the model of the arch-breaking flow-assisting air disc 3 is QT-15.
In the embodiment, by arranging the storage bin 1, four slotted holes 2 are arranged on the periphery of the lower part of the storage bin 1 in a staggered manner, the threaded part of the arch-breaking flow-assisting air disc 3 penetrates out of the wall of the storage bin 1, the arch-breaking flow-assisting air disc 3 is fixed on the storage bin 1 through a rubber pad, a flat washer and a nut, the arch-breaking flow-assisting air disc 3 is made of wear-resistant silica gel material and has an automatic cleaning function, manual cleaning is not needed, the arch-breaking flow-assisting air disc has the characteristics of wear resistance and easy installation, is suitable for powder and granular materials to easily obtain aerodynamic force, and simultaneously generates two actions of blowing and vibrating during working, compressed air is sprayed out to the periphery along the wall of the storage bin, and because the air pressure is constantly changed, the edge of the arch-breaking flow-assisting air disc 3 can generate high-frequency vibration to effectively promote the powder and granular materials in the storage bin 1 to flow downwards, through the pneumatic principle, impel the smooth and easy discharge from feed opening 9 of material, through being provided with gas circuit distributor 5, the lateral conduit of gas circuit distributor 5 is fixed with the broken arch helping flow gas dish 3 through trachea 4 and is communicated, the trunk line of gas circuit distributor 5 is fixed with the delivery outlet of pulse solenoid valve 6 and is communicated, through being provided with pulse solenoid valve 6, pulse solenoid valve 6 and power electrical connection, the input port of pulse solenoid valve 6 is fixed with the gas holder 8 through connecting pipe 7 and is communicated, adjust air pressure to be 2bar-6bar through pulse solenoid valve 6, the lower extreme of feed bin 1 has seted up feed opening 9, weld on feed opening 9 and have square flange 10, through setting up relevant fan 11, close fan 11 and power electrical connection, close fan 11 has the energy consumption little, the discharge capacity is big, the operation is stable, unload evenly, impeller and casing clearance is little, the lock the wind is good, difficult for card advantage such as, the feed inlet of the air closing machine 11 is detachably connected with the square flange 10 through a nut, and the lower portion of the air closing machine 11 is connected above a feeding flood dragon of the grinding machine/shaping machine and sealed to ensure that materials uniformly enter the shaping machine/grinding machine.
Further, the groove holes 2 on the front and rear sides are 150 mm from the feed opening 9, the groove holes 2 on the left and right sides are 250 mm from the feed opening 9, the diameter of the groove holes 2 is 22 mm, and the diameter of the air tube 4 is 8 mm
In the embodiment, through the arrangement of the slotted hole 2, the distance between the slotted hole 2 on the front side and the rear side and the blanking port 9 is 150 mm, the distance between the slotted hole 2 on the left side and the right side and the blanking port 9 is 250 mm, the 4 QT-15 arch breaking boosting air discs 3 are installed on the storage bin 1 through the slotted holes 2 in a vertically staggered mode, and the smooth discharging from the blanking port 9 to the air closing machine 11 is promoted through the pneumatic principle.
Further, a water outlet 12 is formed at the lower end of the gas storage tank 8, a pressure reducing valve 13 is formed at the right end of the gas storage tank 8, and the volume of the gas storage tank 8 is 0.6 cubic meter
In this embodiment, through being provided with gas holder 8, outlet 11 has been seted up to 8 lower extremes of gas holder, compressed gas is stored to 8's main functions of gas holder, still play the steady voltage in addition, the effect of dewatering, after gas got into gas holder 8, the higher air molecule of temperature was met the lower gas holder wall of temperature and has condensed into water, water is along the tank wall bottom of falling, regularly follow outlet 11 with water discharge gas holder 8, the water content among the discharge compressed gas in the jar has been reduced, the gas quality of using of enterprise's production has been improved.
Further, the length of the feed opening 9 is 200 mm, the width is 200 mm, the inner diameter of the square flange 10 is 200 mm, the outer diameter is 280 mm, and single-sided glue is adhered between the square flange 10 and the air seal machine 11.
In the embodiment, the square flange 10 is arranged, and the single-sided adhesive is adhered between the square flange 10 and the air closing machine 11 for sealing, so that the material is prevented from leaking from the joint of the square flange 10 and the air closing machine 11.
Further, the air-lock valve 11 comprises a discharger 111, a motor 112 and a frequency converter 113, wherein the discharger 111 adopts a YJD06 square-opening star discharger with the discharge capacity of 6L/r, the motor 112 adopts a Y802-4 motor with the model of 0.75kw, and the frequency converter 113 adopts a Mitsubishi frequency converter with the model of FR-E740-0.4K.
In the embodiment, the air-lock valve 11 is arranged, the air-lock valve 11 is electrically connected with a power supply, the air-lock valve 11 comprises an unloader discharger 111, a motor 112 and a frequency converter 113, and the 6L/r YJD06 square opening star discharger 111, the 0.75kw Y802-4 motor 112 and the FR-E740-0.4K Mitsubishi frequency converter are matched, so that the performance of the air-lock valve 11 is improved, the air-lock valve 11 works uniformly and stably, the productivity is improved, the production efficiency is optimized, and the production stability is ensured.
The utility model discloses a theory of operation and use flow: after the utility model is installed, the air-closing machine 11 and the pulse electromagnetic valve 6 are electrically connected with the power supply, the pulse electromagnetic valve 6 is opened, the gas enters the pulse electromagnetic valve 6 from the gas storage tank 8 through the connecting pipe 7, the gas enters the gas circuit distributor 5 from the main pipeline of the gas circuit distributor 5, the gas enters the gas pipe 4 from the branch pipeline of the gas circuit distributor 5, so that the gas reaches the arch-breaking flow-assisting gas disk 3, the arch-breaking flow-assisting gas disk 3 performs two actions of blowing and vibrating, the compressed gas is sprayed out to the periphery along the wall of the silo, and because the air pressure is constantly changed, the edge of the arch-breaking flow-assisting gas disk 3 can generate high-frequency vibration, the powder and particle materials in the feed silo 1 are effectively promoted to flow downwards, meanwhile, 4 arch-breaking flow-assisting gas disks 3 are installed on the upper part of the feed opening 9 in a staggered manner from top to bottom, the air-closing machine 11 is, the materials continuously enter the upper part of a feeding flood dragon of the grinding machine or the shaping machine from the lower part of the air lock 11, and the using process of the uniform feeding bin structure of the auxiliary bin is completed.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.