CN211418681U

CN211418681U - Waste material separating and collecting device

Info

Publication number: CN211418681U
Application number: CN201922018113.5U
Authority: CN
Inventors: 张东升
Original assignee: Hangzhou Iecho Technology Co ltd
Current assignee: Hangzhou Iecho Technology Co ltd
Priority date: 2019-11-21
Filing date: 2019-11-21
Publication date: 2020-09-04
Anticipated expiration: 2029-11-21

Abstract

The utility model relates to a waste material separation and collection device, it belongs to the automatic cutout material field. The utility model discloses a cutting material, the cutting equipment platform, carry the felt, the brush floodgate, the cylinder is opened to the brush floodgate, brush floodgate air cock, the side air cock, the swing board, the swing cylinder, the waste material frame, waste material collecting box, detect the sensor, movable guide rail and slide plate spare, set up the transport felt on the cutting equipment platform, cut the material through carrying the felt conveying, the brush floodgate is opened the cylinder with the brush floodgate and is linked to each other, brush floodgate air cock is established on brush floodgate upper portion, the side air cock is established to brush floodgate both sides, the swing board links to each other with the swing cylinder, the swing cylinder is on the waste material device support frame, waste material collecting box establishes the below at the swing board, it is in the cutting material rear end to detect the sensor, it adorns in the waste. The utility model has the advantages of simple and reasonable structure, convenient operation improves work efficiency, improves degree of automation, satisfies the user demand.

Description

Waste material separating and collecting device

Technical Field

The utility model relates to a device especially relates to a waste material separation and collection device and working method thereof, and it belongs to the automatic cutout material field.

Background

On a production line for continuous production of solar panels, the cut waste materials are complex in state, no automatic mode is available for collecting and sorting at present, and only a manual auxiliary mode is available for collecting and sorting the waste materials. And the manual collection and sorting of the waste materials wastes time and labor, has high labor intensity, increases the labor cost, and cannot realize the automation degree.

The chinese patent publication No. 107962445a, 04/27/2018, discloses an invention named as "a device for collecting cutting machine waste". This patent includes the workstation, be equipped with cutting mechanism on the workstation, it has the opening with cutting mechanism assorted to open on the workstation, the workstation lower surface just is located the opening and is connected with waste material screening case, waste material screening incasement from the top down is equipped with screen cloth A and screen cloth B in proper order, waste material screening case lower surface is opened there is the collection mouth, the collection mouth is connected with the collecting pipe, the collecting pipe other end is connected with the collecting box, be equipped with controller and control switch on the workstation, controller and cutting mechanism and control switch electric connection. Although the structure of this patent is simple, the practicality is strong, but degree of automation is not high, is not suitable for the production line operation, and is inefficient, so it still has above-mentioned defect.

With the popularization of automatic cutting production lines, the manual sorting mode is gradually eliminated, and more requirements require that the automatic collection of sample wafers and the removal of cut waste materials can be realized, so that the waste material separating and collecting device capable of realizing the automation degree is particularly necessary.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome the above-mentioned not enough that exists among the prior art, and provide a structural design is simple reasonable, safe and reliable, and convenient operation has improved the work efficiency of production line, has improved degree of automation's garbage separation and collection device.

The utility model provides a technical scheme that above-mentioned problem adopted is: this waste material separation and collection device, including cutting material, cutting equipment platform and transport felt, set up on the cutting equipment platform and carry the felt, through carrying felt conveying cutting material, its characterized in that: still open cylinder, brush floodgate air cock, side air cock, swing board, swing cylinder, waste material frame, garbage collection box, detection sensor, portable guide and slide spare including brush floodgate, the brush floodgate is opened the cylinder with the brush floodgate and is linked to each other, and brush floodgate upper portion sets up the brush floodgate air cock, and brush floodgate both sides set up the side air cock, and the swing board links to each other with swing cylinder, and this swing cylinder fixes on the waste device support frame, and the garbage collection box sets up in the below of swing board, and the detection sensor setting is in the cutting material rear end, and this detection sensor is installed in the waste material frame, and portable guide fixes in the waste material frame, and slide spare activity sets up on.

As preferred, slide spare includes preceding left slide, preceding right slide, back left slide and back right slide, and this preceding left slide, preceding right slide, back left slide and the equal activity setting of back right slide are on moving guide.

As preferred, the utility model discloses still include the guide board, the guide board sets up in the scrap rack, and this guide board is including interior guide board, lower guide board and last guide board down, and interior guide board setting is just located the cutting material below in one side of cutting equipment platform down, and the last guide board is located the rear end of cutting material, and lower guide board is located the below of guide board down, and lower guide board is located the swing board top and mutually supports.

Preferably, the utility model discloses still including the brush floodgate pivot, the brush floodgate passes through the brush floodgate pivot and links to each other with the waste material frame.

As preferred, the utility model discloses still include collecting box guided way and collecting box leading wheel, the collecting box leading wheel sets up on scrap collecting box, and this collecting box leading wheel is equipped with the collecting box guided way of matcing.

As preferred, the utility model discloses still include the collecting box and remove the wheel, the collecting box removes the bottom that the wheel activity set up at waste material collecting box.

Preferably, the utility model discloses still include the pilot lamp, the pilot lamp setting is at the top of waste material frame.

Preferably, the utility model discloses still include adjust knob, adjust knob sets up in the waste material frame.

Preferably, the cutting material of the present invention comprises waste and main materials.

Compared with the prior art, the utility model, have following advantage and effect: the whole structure is simple, reasonable and ingenious in design, safe, reliable and convenient to operate, the working efficiency of the production line is improved, and the automation degree is improved; separating the waste material from the main material through an air nozzle and blowing the waste material and the main material to an appointed direction; the waste is pushed to the rear side by adopting the functions of the brush gate and the brush gate air nozzle on the brush gate, and the main material passes through the bottom of the lower side of the brush gate and moves to the next conveyor belt; the trouble that the sample waste materials need to be collected manually is reduced, and the working efficiency of a production line is improved; the air nozzle can be adjusted along with the width and the position of the material, so that the reliability of collecting and sorting waste materials is greatly improved; the waste is blown by the air nozzle, so that the problem of difficulty in grabbing caused by close attachment of the material and the cutting felt when a grabbing mode is adopted is solved; for smaller sample wafers, the main material is firstly pressed, and the waste material is blown open by the air nozzle, so that the waste material is separated from the main material.

Drawings

Fig. 1 is a schematic front view structure diagram of an embodiment of the present invention.

Fig. 2 is a left side view structure diagram of the embodiment of the present invention.

Fig. 3 is a schematic structural view illustrating an open state of the brush gate according to an embodiment of the present invention.

In the figure: brush floodgate 1, brush floodgate opens cylinder 2, brush floodgate pivot 3, brush floodgate air cock 4, side air cock 5, cutting material 6, waste material 6.1, major ingredient 6.2, cutting equipment platform 7, carry felt 8, garbage collection box 9, collecting box guided way 10, collecting box leading wheel 11, collecting box moving wheel 12, scrap rack 13, swinging plates 14, swinging cylinders 15, lower inner guide board 16, lower guide board 17, upper guide board 18, detection sensor 19, guide board 20, moving guide 21, pilot lamp 22, slide spare 23, preceding left slide 23.1, preceding right slide 23.2, back left slide 24.1, back right slide 24.2, adjust knob 25.

Detailed Description

The present invention will be described in further detail by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not intended to limit the present invention.

Examples are given.

Referring to fig. 1 to 3, the scrap separating and collecting apparatus of this embodiment mainly includes a brush gate 1, a brush gate opening cylinder 2, a brush gate air nozzle 4, a side air nozzle 5, a scrap collecting box 9, a swing plate 14, a swing cylinder 15, a detection sensor 19, a moving guide rail 21, and a slide plate member 23.

This embodiment cutting equipment platform 7 is last to set up and to carry felt 8, and through carrying felt 8 conveying cutting material 6, brush floodgate 1 opens cylinder 2 with the brush floodgate and links to each other, and 1 upper portion of brush floodgate sets up brush floodgate air cock 4, and 1 both sides of brush floodgate set up side air cock 5, and brush floodgate 1 links to each other with waste material frame 13 through brush floodgate pivot 3.

The swing plate 14 of the present embodiment is connected to a swing cylinder 15, the swing cylinder 15 is fixed to the scrap device support frame 13, the detection sensor 19 is provided at the rear end of the main material 6.2 of the cut material 6, the detection sensor 19 is mounted to the scrap frame 13, the moving guide rail 21 is fixed to the scrap frame 13, and the slider member 23 is movably provided to the moving guide rail 21.

The waste collection box 9 of the present embodiment is disposed below the swing plate 14, the collection box guide wheel 11 is disposed on the waste collection box 9, the collection box guide wheel 11 is provided with a matching collection box guide rail 10, and the collection box moving wheel 12 is movably disposed at the bottom of the waste collection box 9.

The slide member 23 of the present embodiment includes a front left slide plate 23.1, a front right slide plate 23.2, a rear left slide plate 24.1 and a rear right slide plate 24.2, and the front left slide plate 23.1, the front right slide plate 23.2, the rear left slide plate 24.1 and the rear right slide plate 24.2 are movably disposed on the moving guide rail 21.

All set up side air cock 5 on left slide 23.1, the preceding right slide 23.2 before this embodiment, this side air cock 5 is used for realizing unnecessary material or crushed aggregates between the brush gap, through adjust knob 25, adapt to the slide position control of different materials, all set up detection sensor 19 on back left slide 24.1 and the back right slide 24.2, detect through detection sensor, after detecting major ingredient 6.2 and passing through brush floodgate 1 completely, open brush floodgate 1, waste material 6.1 sends into in the garbage collection box 9.

This embodiment guide plate 20 is arranged on the scrap rack 13, and this guide plate 20 includes lower inner guide plate 16, lower guide plate 17 and upper guide plate 18, and lower inner guide plate 16 is arranged in one side of cutting equipment platform 7 and is located below cut material 6, and upper guide plate 18 is located the rear end of cut material 6, and lower guide plate 17 is located the below of upper guide plate 18, and lower guide plate 17 is located above swing plate 14 and mutually supports.

The indicator light 22 of the embodiment is arranged on the top of the waste rack 13; the adjusting knob 25 is arranged on the waste rack 13; the cut material 6 comprises waste material 6.1 and main material 6.2.

The working process of the waste material separating and collecting device of the embodiment is as follows: automatic cutting work, cutting equipment platform 7 goes up conveying cutting material 6, main material 6.2 and waste material 6.1 move together, detect the material position, close brush floodgate 1, brush floodgate air cock 4 work simultaneously this moment, main material 6.2 continues to move through brush floodgate 1, get into next transmission band, waste material 6.1 is locked, brush floodgate air cock 4 and the side air cock 5 of both sides work simultaneously, after main material 6.2 has gone off, detect through the detection sensor 19 of rear end, detect that main material 6.2 passes through brush floodgate 1 completely, open brush floodgate 1, waste material 6.1 falls into on the swing board 14 of lower part, through the incessant swing of swing board 14, send waste material 6.1 into waste material collecting box 9.

The overall simplified working process is as follows: automatic cutting → feeding (main material 6.2 and waste material 6.1 move together) → detecting the material position → closing the brush gate 1 (brush gate air nozzle 4 works simultaneously) → main material 6.2 continues moving through the brush gate 1 → entering the next conveyor belt → waste material 6.1 is gated (brush gate air nozzle 4 and both side air nozzles 5 work simultaneously) → lifting the brush gate 1 → waste material 6.1 falls into the swing plate 14 → entering the waste material collection tank 9 after the main material 6.2 is completely walked away (detected by the rear end detection sensor 19).

Referring to fig. 2-3, the simplified working process circuit of the main material 6.2: a → B (passage) → C → the detection sensor 19 → the rear end conveyer belt; simplified working process line of waste 6.1: a → B (stagnation) → brush gate 1 open → D → E → F (scrap box 9).

This embodiment blows the waste material 6.1 on the main part 6.2 edge to the inboard through the side air cock 5 of brush floodgate 1 both sides installation, with the waste material 6.1 redirecting of both sides, the slope in brush floodgate 1, has solved waste material 6.1 and main part 6.2 and has passed through the problem of brush floodgate 1 together.

In the embodiment, the waste material 6.1 is blown in the reverse direction of the moving direction by the brush gate nozzle 4 established on the upper part of the brush gate 1, so that the undersize waste material 6.1 or the slender waste material 6.1 is prevented from passing through the brush along with the main material 6.2 to enter the next process.

In this embodiment, after the detection sensor 19 detects that the main material 6.2 completely passes through the brush gate 1, the brush gate 1 is opened, and the waste material 6.1 falls onto the swing plate 14 at the lower part, and the waste material 6.1 is sent into the waste material collection box 9 through the continuous swing of the swing plate 14.

The automatic cutting machine for the flexible materials clamps a cutting and conveying felt 8 through a chuck at the bottom of a cross beam, and the cross beam drives the felt to complete feeding; the main material 6.2 and the waste material 6.1 on the cutting felt are conveyed to the rear end conveyor belt together with the cutting and conveying felt 8.

The waste separating and collecting device is arranged at the discharge end of the automatic feeding cutting machine or in the middle of the material conveying belt; for flexible sheet material, the waste material 6.1 is intercepted by a brush gate 1 acting on the tail.

By adopting the waste material separating and collecting device, the difficulty that materials must be manually selected on an automatic line is solved, and the automation degree is greatly improved; better waste separation and collection can be realized in the continuous cutting of the thin film solar panel.

And will be apparent to those skilled in the art from the foregoing description.

In addition, it should be noted that the specific embodiments described in the present specification may be different in the components, the shapes of the components, the names of the components, and the like, and the above description is only an example of the structure of the present invention. All the equivalent changes or simple changes made according to the structure, characteristics and principle of the utility model are included in the protection scope of the utility model. Various modifications, additions and substitutions may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.

Claims

1. The utility model provides a waste material separation and collection device, includes cutting material, cutting equipment platform and carries the felt, set up on the cutting equipment platform and carry the felt, through carrying felt conveying cutting material, its characterized in that: still open cylinder, brush floodgate air cock, side air cock, swing board, swing cylinder, waste material frame, garbage collection box, detection sensor, portable guide and slide spare including brush floodgate, the brush floodgate is opened the cylinder with the brush floodgate and is linked to each other, and brush floodgate upper portion sets up the brush floodgate air cock, and brush floodgate both sides set up the side air cock, and the swing board links to each other with swing cylinder, and this swing cylinder fixes on the waste device support frame, and the garbage collection box sets up in the below of swing board, and the detection sensor setting is in the cutting material rear end, and this detection sensor is installed in the waste material frame, and portable guide fixes in the waste material frame, and slide spare activity sets up on.

2. The scrap separating and collecting apparatus according to claim 1, wherein: the slide spare includes preceding left slide, preceding right slide, back left slide and back right slide, and this preceding left slide, preceding right slide, back left slide and back right slide all activity sets up on the removal guide rail.

3. The scrap separating and collecting apparatus according to claim 1, wherein: still include the guide board, the guide board sets up on the scrap rack, and this guide board is including leading baffle, lower guide board and last guide board down, and lower leading baffle setting is in one side of cutting equipment platform and is located the cutting material below, and the last guide board is located the rear end of cutting material, and lower guide board is located the below of last guide board, and lower guide board is located swing board top and mutually supports.

4. The scrap separating and collecting apparatus according to claim 1, wherein: still include the brush floodgate pivot, the brush floodgate links to each other with the waste material frame through brush floodgate pivot.

5. The scrap separating and collecting apparatus according to claim 1, wherein: the scrap collecting and collecting device is characterized by further comprising a collecting box guide rail and a collecting box guide wheel, wherein the collecting box guide wheel is arranged on the scrap collecting box, and the collecting box guide wheel is provided with a matched collecting box guide rail.

6. The scrap separating and collecting apparatus according to claim 1, wherein: the waste collecting device also comprises a collecting box moving wheel, wherein the collecting box moving wheel is movably arranged at the bottom of the waste collecting box.

7. The scrap separating and collecting apparatus according to claim 1, wherein: still include the pilot lamp, the pilot lamp sets up the top at the waste material frame.

8. The scrap separating and collecting apparatus according to claim 2, wherein: still include adjust knob, adjust knob sets up in the waste material frame, and this adjust knob is used for adjusting the side air cock on left slide, the preceding right slide before, adapts to the slide position control of different materials.

9. The scrap separating and collecting apparatus according to claim 1, wherein: the cutting material comprises waste material and main material.