CN211418346U - Dry integration equipment of material loading pelletization - Google Patents
Dry integration equipment of material loading pelletization Download PDFInfo
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- CN211418346U CN211418346U CN201921717606.1U CN201921717606U CN211418346U CN 211418346 U CN211418346 U CN 211418346U CN 201921717606 U CN201921717606 U CN 201921717606U CN 211418346 U CN211418346 U CN 211418346U
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- 239000000463 material Substances 0.000 title claims abstract description 84
- 238000005453 pelletization Methods 0.000 title claims abstract description 37
- 230000010354 integration Effects 0.000 title claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 46
- 238000003860 storage Methods 0.000 claims abstract description 32
- 238000001514 detection method Methods 0.000 claims abstract description 19
- 239000008187 granular material Substances 0.000 claims description 34
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 5
- 238000005303 weighing Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 230000009471 action Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005469 granulation Methods 0.000 description 2
- 230000003179 granulation Effects 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000003031 feeding effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model provides a dry integration equipment of material loading pelletization, which comprises a storage tank, pelletization equipment and drying equipment, the exit of storage tank is provided with storage tank outlet control valve, the below of storage tank is provided with material loading conveyor, be provided with the feeding jar in material loading conveyor's export below, full jar detection sensor is installed on the jar body upper portion of feeding jar, bottom exit at the feeding jar installs feeding jar outlet control valve, pelletization equipment is located the export below of feeding jar, install material weighing transducer on the pelletization equipment, be connected through grain conveyor between pelletization equipment and the drying equipment, storage tank outlet control valve, material loading conveyor, full jar detection sensor, feeding jar outlet control valve, material weighing transducer, grain conveyor passes through the cable with the control system of the dry integration equipment of material loading pelletization and is connected. The equipment effectively solves the problem that the feeding process of the granulating and drying device needs manual control in the past, improves the feeding efficiency, and has high automation degree and high production efficiency.
Description
Technical Field
The utility model relates to an and automatic industrial equipment field especially relates to a dry integration equipment of material loading pelletization.
Background
The existing feeding granulating and drying device consists of a storage tank, granulating equipment and drying equipment, wherein the granulating equipment and the drying equipment are connected through a transmission chain, materials are conveyed out of the storage tank during production, conveyed into the granulating equipment in a manual or semi-mechanical discharging mode, conveyed into the drying equipment through the transmission chain after passing through the granulating equipment, and finally the production is finished through the drying equipment. Due to the structural problem of the system equipment, namely, the storage tank and the corresponding production devices of the granulating equipment are separated and independent from each other, and the raw material conveying between the corresponding production devices adopts a conveying mode of manually dumping or using semi-mechanical discharging to convey materials in some intermediate links. The material conveying modes need manual control and timely feeding in the production process, are troublesome to operate, low in reliability, high in labor intensity and poor in feeding effect, are difficult to ensure the continuity of feeding, are difficult to realize full-process automatic production, and affect normal production.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem that exists, the utility model provides a dry integration equipment of material loading pelletization has effectively solved the problem that pelletization drying device material loading process need manual control when in the past, has improved material loading efficiency, reduces the manual work load, easy operation, convenience, and degree of automation is high, and production efficiency is high.
The purpose of the utility model is realized through the following technical scheme.
The utility model provides a dry integration equipment of material loading pelletization, includes storage tank, pelletization equipment and drying equipment, the exit of storage tank is provided with storage tank outlet control valve, the below of storage tank is provided with material loading conveyor, is provided with the feeding jar in material loading conveyor's export below, installs full jar detection sensor on the jar body upper portion of feeding jar, installs feeding jar outlet control valve in the bottom exit of feeding jar, pelletization equipment is located the export below of feeding jar, installs material weight sensor on the pelletization equipment, be connected through a conveyor between pelletization equipment and the drying equipment, storage tank outlet control valve, material loading conveyor, full jar detection sensor, feeding jar outlet control valve, material weight sensor, a conveyor and the control system of the dry integration equipment of material loading pelletization pass through the cable connection. Realized automatic feeding through this scheme, do not need artifical material loading or semi-mechanical material loading, can improve material loading efficiency, through with material loading, pelletization and dry integration, realize automatic material loading pelletization dry, reduced the manual work volume, because realized the automation, this equipment automatic operation, easy operation, it is convenient.
Above-mentioned material loading pelletization drying integration equipment, control system adopts PLC.
Above-mentioned dry integration equipment of material loading pelletization, material loading conveyor includes material loading conveying motor, material loading transport action wheel, conveyer belt and material loading transport from the driving wheel, and material loading conveying motor's output shaft and material loading transport action wheel fixed connection, the conveyer belt suit is carried on action wheel and material loading transport from the driving wheel, material loading conveying motor with PLC passes through the cable and is connected.
Above-mentioned dry integration equipment of material loading pelletization, a conveyor includes a transport motor, a grain transport action wheel, transfer chain, leading wheel, grain transport from the driving wheel, and a transport motor's output shaft and a grain transport action wheel fixed connection, and the transfer chain suit is carried the action wheel and is carried on the driving wheel with a grain transport from the driving wheel, carries the action wheel and carries to be provided with the leading wheel between the driving wheel at a grain transport, a transport motor with PLC passes through the cable and connects.
In the feeding, granulating and drying integrated equipment, the guide wheels are arranged on two sides of the conveying chain, and a pair of guide wheels is arranged on each of the upper layer and the lower layer of the conveying chain.
Above-mentioned feeding pelletization drying integration equipment, set up the baffle on the transfer chain.
Above-mentioned material loading pelletization drying integration equipment, the baffle sets up one every 10mm, and the height of baffle is 10 mm.
Above-mentioned material loading pelletization drying integration equipment, full jar detects the sensor and adopts photoelectric sensor.
Above-mentioned dry integration equipment of material loading pelletization, full jar detection sensor adopts infrared sensor.
The beneficial effects of the utility model reside in that:
1. the utility model discloses a dry integration equipment of material loading pelletization has realized automatic material loading, does not need artifical material loading or semi-mechanical material loading, can improve material loading efficiency, through with material loading, pelletization and dry integration, realizes that automatic material loading pelletization is dry, has reduced the manual work volume.
2. The utility model discloses a dry integration equipment of material loading pelletization because automated inspection, automatic feeding guarantees the continuity of material loading, has reduced the feed unstability that leads to because of the human factor in the production process, has improved product production efficiency, because realized the automation, this equipment automatic operation, and simple operation is controlled, and is convenient, has reduced the recruitment quantity of working, has reduced the manufacturing cost of enterprise.
Drawings
The aspects and advantages of the present application will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. In the drawings:
fig. 1 is a schematic structural diagram of a feeding, granulating and drying integrated device in an embodiment of the present invention.
Fig. 2 is a top view of the feeding, granulating and drying integrated device in an embodiment of the present invention.
The components represented by the reference numerals in the figures are:
the system comprises a storage tank 1, a storage tank outlet control valve 2, a feeding conveying device 3, a feeding conveying motor 31, a feeding conveying driving wheel 32, a conveyor belt 33, a feeding conveying driven wheel 34, a tank detection sensor 4, a feeding tank 5, a feeding tank outlet control valve 6, a material weight sensor 7, a granulating device 8, a granule conveying device 9, a granule conveying motor 91, a granule conveying driving wheel 92, a conveyor chain 93, a guide wheel 94, a granule conveying driven wheel 95, a baffle 96 and a drying device 10.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. It should be noted that these embodiments are provided so that this disclosure can be more completely understood and fully conveyed to those skilled in the art, and the present disclosure may be implemented in various forms without being limited to the embodiments set forth herein.
Example 1
Referring to fig. 1 and fig. 2, fig. 1 is a schematic structural diagram of the feeding, granulating and drying integrated device according to an embodiment of the present invention, and fig. 2 is a top view of the feeding, granulating and drying integrated device according to an embodiment of the present invention.
Referring to fig. 1, a feeding, granulating and drying integrated device comprises a storage tank 1, a granulating device 8 and a drying device 10, and is characterized in that a storage tank outlet control valve 2 is arranged at an outlet of the storage tank 1, a feeding and conveying device 3 is arranged below the storage tank 1, a feeding tank 5 is arranged below an outlet of the feeding and conveying device 3, a full tank detection sensor 4 is mounted at the upper part of a tank body of the feeding tank 5, a feeding tank outlet control valve 6 is mounted at a bottom outlet of the feeding tank 5, the granulating device 8 is positioned below an outlet of the feeding tank 5, a material weight sensor 7 is mounted on the granulating device 8, the granulating device 8 and the drying device 10 are connected through a particle conveying device 9, the storage tank outlet control valve 2, the feeding and conveying device 3, the full tank detection sensor 4, the feeding tank outlet control valve 6 and the material weight sensor 7 are connected through a particle conveying device 9, and the storage tank, The granule conveying device 9 is connected with a control system of the feeding, granulating and drying integrated equipment through a cable.
When the granulation equipment 8 works normally, the storage tank outlet control valve 2 and the feeding tank outlet control valve 6 are in a closed state, the feeding and conveying device 3 is in a stop state, the material weight sensor 7 monitors the weight of the material in the granulation equipment 8 in real time, and the granule conveying device 9 conveys the granules to the drying equipment 10.
When the granulating equipment 8 is short of materials, the material weight sensor 7 sends an opening signal to the equipment control system, the control system opens the storage tank outlet control valve 2 and the feeding conveying device 3, at the moment, the materials flow out of the storage tank 1 and enter the feeding tank 5 and are continuously accumulated in the feeding tank 5, when the material height in the feeding tank 5 triggers the full tank detection sensor 4, the full tank detection sensor 4 sends a stop signal to the control system, the feeding conveying device 3 stops rotating and simultaneously opens the feeding tank outlet control valve 6 and closes the storage tank outlet control valve 2, the materials enter the granulating equipment 1 from the feeding tank 5, so that automatic ordered feeding is realized, the materials are conveyed into the drying equipment 10 through the granule conveying device 9 after passing through the granulating equipment 8, and finally the materials are produced after passing through the drying equipment 10. Through above-mentioned technical scheme, the effectual problem of having solved material loading process in the past and needing manual control has improved material loading efficiency, reduces the hand work load, has improved production efficiency.
In the present embodiment, components are selected whose cost and performance meet the specifications. Wherein the storage tank outlet control valve 2 and the feed tank outlet control valve 6 are solenoid-operated valves of type Q941F-16P; the material weight sensor 7 adopts a weighing sensor, the weighing sensor is actually a device for converting a mass signal into a measurable electric signal and outputting the measurable electric signal, and the weighing sensor with the model LLBLS-1 is selected in the embodiment; the full tank detection sensor 4 is a photoelectric sensor with the model number of E3F-20L/20C1, the photoelectric sensor is a device for converting optical signals into electric signals, the working principle of the photoelectric sensor is based on the photoelectric effect, and the photoelectric effect refers to the phenomenon that when light irradiates on certain substances, electrons of the substances absorb the energy of photons to generate corresponding electric effect.
The control system of the feeding, granulating and drying integrated equipment adopts a PLC (programmable logic controller), the simplest Siemens S7 series PLC commonly used in the market is adopted in the embodiment, the PLC is small in size, high in speed and standard, and has network communication capacity, strong in function and higher in reliability, the S7-200 PLC (6ES7211-0BA23-0XB0, AC/DC/relay and 6-point input 4-point output) is a microminiaturized PLC, the PLC is suitable for various industries, automatic detection, monitoring and control and the like in various occasions, and the powerful functions of the S7-200 PLC enable the PLC to realize complex control functions no matter a single machine runs or a network is connected.
Referring to fig. 2, the feeding conveying device 3 of the feeding, granulating and drying integrated equipment comprises a feeding conveying motor 31, a feeding conveying driving wheel 32, a conveying belt 33 and a feeding conveying driven wheel 34, an output shaft of the feeding conveying motor 31 is fixedly connected with the feeding conveying driving wheel 32, the conveying belt 33 is sleeved on the feeding conveying driving wheel 32 and the feeding conveying driven wheel 34, and the feeding conveying motor 31 is connected with the PLC through a cable; it should be noted that, the feeding conveying driving wheel 32 and the feeding conveying driven wheel 34 are both structures that the wheels and the bodies can rotate relatively, the bodies of the feeding conveying driving wheel 32 and the feeding conveying driven wheel 34 are both fixedly placed, and the wheels can rotate relatively, which is common knowledge for those skilled in the art, and the structures of the driving wheel and the driven wheel are not illustrated in detail here. The feeding conveyor motor 31 drives the feeding conveyor driving wheel 32 to rotate, and the conveyor belt 33 sleeved on the feeding conveyor driving wheel 32 moves along with the feeding conveyor driving wheel.
The feeding, granulating and drying integrated equipment of the embodiment comprises a granule conveying motor 91, a granule conveying driving wheel 92, a conveying chain 93, a guide wheel 94 and a granule conveying driven wheel 95, wherein an output shaft of the granule conveying motor 91 is fixedly connected with the granule conveying driving wheel 92, the conveying chain 93 is sleeved on the granule conveying driving wheel 92 and the granule conveying driven wheel 95, the guide wheel 94 is arranged between the granule conveying driving wheel 92 and the granule conveying driven wheel 95, the granule conveying motor 91 is connected with the PLC through a cable, the principle of the granule conveying device 9 is substantially the same as that of the feeding conveying device 3, the difference is that the feeding conveying device 3 is in horizontal transportation, the granule conveying device 9 is in transportation from low to high, the guide wheel 94 is additionally arranged, the guide wheel 94 is of a body-fixed and wheel body-rotatable structure, and a wheel body of the guide wheel 94 is in contact with the conveying chain 93 to play a guiding role.
Preferably, the guide wheels 94 are disposed on both sides of the conveying chain 93, and a pair is disposed on each of upper and lower stages of the conveying chain 93.
The working principle of this embodiment is as described above, when the granulating device 8 is working normally, the tank outlet control valve 2 and the feeding tank outlet control valve 6 are in the closed state, the feeding conveyor 3 is in the stop state, the material weight sensor 7 monitors the weight of the material in the granulating device 8 in real time, the granule conveyor 9 conveys the granules to the drying device 10, when the granulating device 8 is short of the material, the material weight sensor 7 sends an opening signal to the device control system, the control system opens the tank outlet control valve 2 and the feeding conveyor 3, at this time, the material flows out from the tank 1 into the feeding tank 5 and accumulates in the feeding tank 5 continuously, when the material level in the feeding tank 5 triggers the full tank detection sensor 4, the full tank detection sensor 4 sends a stop signal to the control system, the feeding conveyor 3 stops and opens the feeding tank outlet control valve 6 at the same time, and closing the storage tank outlet control valve 2, feeding the materials into the granulating equipment 1 from the feeding tank 5, so as to realize automatic ordered feeding, conveying the materials into the drying equipment 10 through the particle conveying device 9 after the materials pass through the granulating equipment 8, and finally finishing the production after the materials pass through the drying equipment 10.
Example 2
This embodiment is a further improvement of embodiment 1, and on the basis of embodiment 1, a baffle 96 is arranged on the conveying chain 93, which is easy to predict, and enables the pellet conveying device 9 to convey pellets better.
Preferably, the baffles 96 are arranged every 10mm, and the height of the baffles 96 is 10 mm.
Unlike embodiment 1, the full-tank detection sensor 4 may be an infrared sensor.
The utility model discloses a dry integration equipment of material loading pelletization has effectively solved the problem that the pelletization drying device material loading process need manual control when in the past, has improved material loading efficiency, reduces the manual work volume. The operation is simple and convenient, the automation degree is high, and the production efficiency is high.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (9)
1. The utility model provides a dry integration equipment of material loading pelletization, includes storage tank (1), pelletization equipment (8) and drying equipment (10), its characterized in that, the exit of storage tank (1) is provided with storage tank outlet control valve (2), the below of storage tank (1) is provided with material loading conveyor (3), is provided with feeding jar (5) below the export of material loading conveyor (3), installs full jar detection sensor (4) on the jar body upper portion of feeding jar (5), installs feeding jar outlet control valve (6) in the bottom exit of feeding jar (5), pelletization equipment (8) are located the export below of feeding jar (5), install material weight sensor (7) on pelletization equipment (8), be connected through grain conveyor (9) between pelletization equipment (8) and drying equipment (10), storage tank outlet control valve (2), The feeding conveying device (3), the full tank detection sensor (4), the feeding tank outlet control valve (6), the material weight sensor (7) and the granule conveying device (9) are connected with a control system of the feeding granulating and drying integrated equipment through cables.
2. The integrated equipment for feeding, granulating and drying as claimed in claim 1, wherein the control system employs a PLC.
3. The integrated equipment for feeding, granulating and drying as claimed in claim 2, wherein the feeding conveyor device (3) comprises a feeding conveyor motor (31), a feeding conveyor driving wheel (32), a conveyor belt (33) and a feeding conveyor driven wheel (34), an output shaft of the feeding conveyor motor (31) is fixedly connected with the feeding conveyor driving wheel (32), the conveyor belt (33) is sleeved on the feeding conveyor driving wheel (32) and the feeding conveyor driven wheel (34), and the feeding conveyor motor (31) is connected with the PLC through a cable.
4. The feeding, granulating and drying integrated device as claimed in claim 2, wherein the granule conveying device (9) comprises a granule conveying motor (91), a granule conveying driving wheel (92), a conveying chain (93), a guide wheel (94) and a granule conveying driven wheel (95), an output shaft of the granule conveying motor (91) is fixedly connected with the granule conveying driving wheel (92), the conveying chain (93) is sleeved on the granule conveying driving wheel (92) and the granule conveying driven wheel (95), the guide wheel (94) is arranged between the granule conveying driving wheel (92) and the granule conveying driven wheel (95), and the granule conveying motor (91) is connected with the PLC through a cable.
5. A feeding, granulating and drying integrated apparatus as claimed in claim 4, wherein said guide wheels (94) are provided on both sides of the conveyor chain (93), and a pair is provided on each of the upper and lower layers of the conveyor chain (93).
6. A feeding, granulating and drying integrated apparatus as claimed in claim 4, wherein said conveyor chain (93) is provided with a baffle (96).
7. A feeding, granulating and drying integrated apparatus as claimed in claim 6, wherein said baffles (96) are arranged every 10mm, and the height of the baffles (96) is 10 mm.
8. A feeding, granulating and drying integrated apparatus as claimed in claim 1, wherein said full tank detection sensor (4) is a photoelectric sensor.
9. A feeding, granulating and drying integrated apparatus as claimed in claim 1, wherein said full-can detection sensor (4) is an infrared sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921717606.1U CN211418346U (en) | 2019-10-14 | 2019-10-14 | Dry integration equipment of material loading pelletization |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921717606.1U CN211418346U (en) | 2019-10-14 | 2019-10-14 | Dry integration equipment of material loading pelletization |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211418346U true CN211418346U (en) | 2020-09-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921717606.1U Active CN211418346U (en) | 2019-10-14 | 2019-10-14 | Dry integration equipment of material loading pelletization |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211418346U (en) |
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2019
- 2019-10-14 CN CN201921717606.1U patent/CN211418346U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An integrated equipment for feeding, granulating and drying Effective date of registration: 20221205 Granted publication date: 20200904 Pledgee: Qufu sub branch of Bank of China Ltd. Pledgor: Shandong Yicai and Rui Biotechnology Co.,Ltd. Registration number: Y2022980024736 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20231204 Granted publication date: 20200904 Pledgee: Qufu sub branch of Bank of China Ltd. Pledgor: Shandong Yicai and Rui Biotechnology Co.,Ltd. Registration number: Y2022980024736 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |