CN211417697U

CN211417697U - Gypsum mortar packing apparatus that possesses pouch packing and tank car and load

Info

Publication number: CN211417697U
Application number: CN201920535786.5U
Authority: CN
Inventors: 李自树; 曾景祥; 黄明忠; 贾理蘖
Original assignee: Sichuan Landing New Materials Co ltd
Current assignee: Sichuan Landing New Materials Co ltd
Priority date: 2019-04-18
Filing date: 2019-04-18
Publication date: 2020-09-04
Anticipated expiration: 2029-04-18

Abstract

The utility model belongs to the technical field of mortar packing transshipment equipment, concretely relates to gypsum mortar packing apparatus who possesses pouch packing and tank car and load. The utility model discloses be equipped with the second discharge gate and can directly carry out the tank car operation in bulk with tank car sprue intercommunication, still be equipped with simultaneously and contain mounting panel, first discharge gate, roll up and put roller, plastic film, side seal mechanism, base and seal mechanism, shutdown mechanism be used for realizing the bagged assembly of specification, the side seals mechanism, base and seals mechanism, shutdown mechanism, roll up and put the roller controlled coordinated motion all, guarantees that the bagged operation of specification can be accomplished in succession, automatically, high-efficiently. The device is high in integration level, does not occupy the field, completes actions in a programmed mode, does not waste manpower and material resources, does not expose mortar in the bagging process, does not harm personnel or environment, is a green, environment-friendly, energy-saving and efficient device, and has great popularization value and application prospect.

Description

Gypsum mortar packing apparatus that possesses pouch packing and tank car and load

Technical Field

The utility model belongs to the technical field of mortar packing transshipment equipment, concretely relates to gypsum mortar packing apparatus who possesses pouch packing and tank car and load.

Background

The mortar is a new environment-friendly building material, and is prepared by physically mixing fine aggregate, an inorganic cementing material, an additive and the like which are subjected to drying and screening treatment according to a certain proportion. The gypsum mortar is a novel material, changes the traditional habit of taking cement base as cementing material, has excellent compatibility and adhesive force with various base walls, and is mainly used for plastering and leveling indoor walls and ceilings. The composition consists of the following components: the cementing material is mainly semi-hydrated gypsum, commonly used are alpha-semi-hydrated gypsum and beta-semi-hydrated gypsum, the fine aggregate is mainly fine sand, river sand and quartz sand are generally adopted, but the fine aggregate can be put into use after drying and screening are carried out, and moisture, large sand grains and fine ash are removed, and the cementing material is mainly used for improving the strength and durability of mortar.

In the prior art, equipment such as a packer is usually adopted to transport mortar to a construction site in the form of specification bagging or tank car bulk loading, and the mortar can be directly used after being mixed with water, but in the packing process, the sack is mainly placed below a hopper discharge port to be accepted by manpower at present, the efficiency is low, and the operator is easily suffered from occupational diseases such as pneumoconiosis, in addition, the tank car bulk loading and the specification bagging are mostly operated separately, the unified coordination of transport vehicles is not facilitated, the production site is greatly occupied, and manpower and material resources are wasted, therefore, the technical field of mortar packing and transporting equipment is needed, and a packing device capable of realizing automatic packing and bagging and simultaneously carrying out tank car bulk loading operation is needed urgently.

Disclosure of Invention

The utility model aims at overcoming prior art's defect, providing a packing apparatus that can realize mortar specification bag packing and tank car in bulk simultaneously, the device can realize in succession, automatic, quantitative specification is bagged, and does not account for place, labour saving and time saving.

In order to achieve the purpose of the invention, the technical scheme adopted by the utility model is as follows: a gypsum mortar packing device with small bag package and tank car loading comprises a hopper with a supporting mechanism, wherein the side wall of the hopper is fixedly connected with a mounting plate which extends vertically and downwards; a winding and unwinding roller which is driven by a motor to rotate in a controlled manner is arranged above the first discharge port and on the vertical mounting plate, a plastic film is wound on the winding and unwinding roller, the free end of the winding and unwinding roller vertically extends downwards, the plastic film is folded along the central line in the length direction to form a shape that one side is closed and the other side is open, and the open side faces the mounting plate; the first discharge hole vertically extends into a bag-shaped space defined by the plastic films from the opening at the side edge of the plastic films; a side edge sealing mechanism is vertically arranged between the mounting plate and the first discharge port at a position corresponding to the long edge opening of the plastic film, a bottom edge sealing mechanism is horizontally arranged below the first discharge port, and a cutting mechanism is horizontally arranged below the bottom edge sealing mechanism; the top of the hopper is provided with a feeding port, and the bottom of the hopper is provided with a second discharging port which can be directly communicated with a tank car feeding port.

Further, the side sealing mechanism comprises a heating roller pair, a pressing roller pair and a cooling roller pair which are sequentially arranged from top to bottom, wherein two wheel surfaces of each pair of roller pairs are opposite, and the side of the plastic film to be sealed is clamped between the two wheel surfaces.

Furthermore, convex-concave matched grains are arranged on the two wheel surfaces of the pressing roller pair.

Further, the bottom edge sealing mechanism comprises sealing plates which are respectively arranged on two sides of the plastic film and opposite to the operation surfaces, and the sealing plates are perpendicular to the mounting plate, and the distance between the two operation surfaces of the sealing plates is adjustable.

Furthermore, a part of the sealing plate penetrates through a yielding groove horizontally arranged on the mounting plate, and the sealing plate penetrates through one end of the mounting plate and is connected with the output end of the first linear motion driving mechanism.

Furthermore, the cutting-off mechanism comprises cutting-off cutters which are respectively positioned on two sides of the plastic film and have opposite operation cutting edges, and the cutting-off cutters are perpendicular to the mounting plate and the distance between the operation cutting edges of the two cutting-off cutters is adjustable.

Furthermore, a part of the cutting-off knife passes through a yielding groove horizontally arranged on the mounting plate, and the cutting-off knife passes through one end of the mounting plate and is connected with the output end of the second linear motion driving mechanism.

Further, a guide roller is arranged between the winding and unwinding roller and the first discharge hole, the guide roller is perpendicular to the mounting plate and is in rotating connection, and the surface of the plastic film is attached to the surface of the guide roller.

Furthermore, a transfer facility for transferring the plastic bags filled with the materials to other places is arranged below the cutting mechanism.

Furthermore, the packing device is provided with a plurality of sets of small bag packing assemblies comprising a mounting plate, a first discharge hole, a winding and unwinding roller, a plastic film, a side sealing mechanism, a bottom sealing mechanism and a cutting mechanism.

The utility model discloses following beneficial effect has:

possesses gypsum mortar packing plant that pouch packing and tank car were loaded with and be equipped with the second discharge gate and can directly carry out the tank car operation in bulk with the tank car sprue intercommunication, still be equipped with simultaneously and contain the mounting panel, first discharge gate, roll up and put the roller, the plastic film, the side seals the mechanism, the base seals the mechanism, shutdown mechanism's assembly, the side seals the mechanism and seals the plastic film side, the base seals the mechanism and seals the plastic film base, and then form a bag form space, the material is in the first discharge gate sprue bag, it loosens the roll to roll up and put the roller, the plastic film free end is automatic vertical downwardly extending under material action of gravity, shutdown mechanism seals the position of mechanism effect at the base and cuts off the sack that the plastic film formed, thereby realize that the specification. The side sealing mechanism, the bottom sealing mechanism, the cutting mechanism and the winding and unwinding roller are controlled to move coordinately, so that the specification bagging operation can be continuously, automatically and efficiently completed. The device integration level is high, does not occupy the place, and the action is accomplished to the procedure, does not waste manpower and materials, and bagging-off process does not have the mortar to expose, do not harm personnel or environment, is a green, energy-concerving and efficient device, has very big spreading value and application prospect.

Drawings

Fig. 1 is a front view of the present invention;

fig. 2 is a side view of the present invention;

fig. 3 is an enlarged view of a portion a of fig. 2 according to the present invention.

Detailed Description

Referring to fig. 1 to 3, a gypsum mortar packing apparatus with small bag package and tank car loading comprises a hopper 1 with a supporting mechanism, wherein a mounting plate 2 extending vertically and downwardly is fixedly connected to the side wall of the hopper 1, a first discharge port 3 is arranged at the bottom of the hopper 1, and the first discharge port 3 penetrates through the mounting plate 2 obliquely and downwardly and extends vertically and downwardly; a winding and unwinding roller 4 controlled to rotate under the drive of a motor is arranged above the first discharge port 3 and on the vertical mounting plate 2, a plastic film 5 is wound on the winding and unwinding roller 4, the free end of the winding and unwinding roller vertically extends downwards, the plastic film 5 is folded along the central line in the length direction to form a shape that one side is closed and the other side is opened, and the opening side faces the mounting plate 2; the vertically extending end of the first discharge hole 3 extends into a bag-shaped space surrounded by the plastic film 5 from an opening at the side edge of the plastic film 5; a side edge sealing mechanism 6 is vertically arranged between the mounting plate 2 and the first discharge hole 3 at a position corresponding to the long edge opening of the plastic film 5, a bottom edge sealing mechanism is horizontally arranged below the first discharge hole 3, and a cutting mechanism is horizontally arranged below the bottom edge sealing mechanism 7; the top of the hopper 1 is provided with a feeding port 11, and the bottom of the hopper 1 is provided with a second discharging port 12 which can be directly communicated with a tank car feeding port.

It can be understood that the first discharge port 3 and the second discharge port 12 are respectively provided with an electric control valve for controlling the discharge state and the discharge speed of the material, the electric control valve of the discharge port, the motor for driving the winding and unwinding roller 4 to rotate, the side edge sealing mechanism 6, the bottom edge sealing mechanism, the cutting mechanism and the like are controlled and coordinately moved by the central controller, the core of the central controller can be a single chip microcomputer or a PLC, which are conventional technologies or conventional options in the technical field, are well known to those skilled in the art, are not the key points of the improvement of the technical scheme, and are not described herein after being briefly described.

It should be noted that, the utility model discloses a work flow is: the materials enter the hopper 1 from the feeding port 11 to be subpackaged or packed, the empty tank truck backs to the lower part of the hopper 1 to directly communicate the tank truck feeding port with the second discharging port 12, and bulk operation can be carried out by controlling the electric control valve. The pouch packing of material is by containing mounting panel 2, first discharge gate 3, roll up and put roller 4, plastic film 5, the side seals mechanism 6, the base seals the mechanism, shutdown mechanism's assembly realizes, the side seals mechanism 6 and seals 5 sides of plastic film, the base seals the mechanism and seals 5 bases of plastic film, and then form a bag-shaped space, pour into the bag into from first discharge gate 3 through electric control valve control material, roll up and put roller 4 and loose the book, 5 free ends of plastic film are automatic vertical downwardly extending under the action of material gravity, shutdown mechanism seals the position of mechanism's effect at the base and cuts off the sack that plastic film 5 formed, thereby realize that the specification of material is bagged. The side edge sealing mechanism 6, the bottom edge sealing mechanism, the cutting mechanism and the winding and unwinding roller 4 all move cooperatively under the regulation and control of the controller, so that the specification bagging operation can be continuously, automatically and efficiently completed.

Further, the side sealing mechanism 6 comprises a heating roller pair 61, a pressing roller pair 62 and a cooling roller pair 63 which are sequentially arranged from top to bottom, wherein two wheel surfaces of each pair of roller pairs are opposite, and the side of the plastic film 5 to be sealed is clamped between the two wheel surfaces. Furthermore, convex-concave matched lines are arranged on the two wheel surfaces of the pressing roller pair 62. It can be understood that, be equipped with the heating element in the wheel face of heating roller pair 61 (or shaft and heat source intercommunication realize the heat-conduction to the wheel face), utilize high temperature to heat 5 opening sides of plastic film to glutinous flow state, the plastic film 5 of two-layer fifty percent discount of opening part can adhere, the pressfitting roller pair 62 is to gluing the plastic film 5 of flow state and exerting pressure and making the two closely fuse and paste closely and form an organic whole, be equipped with the cooling element in the wheel face of cooling roller pair 63 (or shaft and cold source intercommunication realize the cooling to the wheel face), utilize low temperature to make 5 opening sides of plastic film rapidly cool down the solidification, realize the closure of side open-ended. The plastic film 5 can be bonded more firmly by arranging lines such as fish scale lines, cross lines and the like on the two surfaces of the pressing roller pair 62.

Further, the bottom edge sealing mechanism comprises sealing plates 7 which are respectively positioned on two sides of the plastic film 5 and have opposite operation surfaces, wherein the sealing plates 7 are perpendicular to the mounting plate 2, and the distance between the operation surfaces of the two sealing plates 7 is adjustable. It can be understood that the sealing plate 7 is internally provided with a heating component, such as an electric heating plate, and the bottom of a bag-shaped space formed by the plastic film 5 is bonded by high temperature, the distance between the two working surfaces is adjustable, the specific implementation mode can be in the forms of a hydraulic rod, a gear rack and the like, firstly, the distance is reduced during sealing to ensure the normal operation of bonding and pressing, and secondly, the distance is increased after the materials are filled to ensure the normal downward movement of the materials and the plastic bag.

Further, the cutting-off mechanism comprises cutting-off cutters 8 which are respectively positioned on two sides of the plastic film 5 and have opposite operation cutting edges, wherein the cutting-off cutters 8 are perpendicular to the mounting plate 2, and the distance between the operation cutting edges of the two cutting-off cutters 8 is adjustable. It can be understood that the cutting edges of the cutting knives 8 correspond to each other, when the two working cutting edges are combined, small bags made of plastic films can be cut, and the motor for controlling the winding and unwinding roller 4 is uniformly regulated and controlled by the controller, so that the unwinding distance is specific and can be adjusted according to the loading condition of each bag, and the cutting position is the position for sealing the bottom edge sealing mechanism. The distance between two operation blades can be adjusted, and the concrete realization mode can be forms such as hydraulic stem, rack and pinion, firstly the distance reduces when cutting off and guarantees to cut off the normal clear of operation, secondly the distance increases after cutting off in order to guarantee that material and plastic bag normally descend.

Furthermore, a part of the sealing plate 7 passes through a yielding groove horizontally arranged on the mounting plate 2, and the sealing plate 7 passes through one end of the mounting plate 2 and is connected with the output end of the first linear motion driving mechanism 9. Furthermore, a part of the cutting-off knife 8 passes through a yielding groove horizontally arranged on the mounting plate 2, and the cutting-off knife 8 passes through one end of the mounting plate 2 and is connected with the output end of the second linear motion driving mechanism 10. It can be understood that the distance between the two working surfaces of the sealing plate 7 is adjustable, and the distance between the cutting edges of the cutting knife 8 is adjustable, that is, the working piece is connected with the output end of the linear motion driving mechanism on the back surface of the mounting plate 2 through the abdicating groove on the mounting plate 2, obviously, the linear motion driving mechanism is also uniformly regulated and controlled by the controller, so that the actions are ensured to be completed in sequence, and the packaging operation is ensured to be carried out smoothly.

Further, a guide roller 13 is arranged between the winding and unwinding roller 4 and the first discharge hole 3, the guide roller 13 is perpendicular to the mounting plate 2 and is in rotating connection, and the film surface of the plastic film 5 is attached to the roller surface of the guide roller 13. It will be appreciated that the provision of the guide roller 13 allows the plastic film 5 to move more smoothly and stably toward the first discharging opening 3.

Further, a transfer facility 14 for transferring the plastic bags filled with the materials to other places is arranged below the cutting mechanism. It is understood that the transfer device 14 may be a mechanical mechanism such as a conveyor belt, a chute, etc., or may be a manual handling manner, as long as the handling of the packed material is achieved.

Further, the packing device is provided with a plurality of sets of assemblies which comprise a mounting plate 2, a first discharge hole 3, a winding and unwinding roller 4, a plastic film 5, a side sealing mechanism 6, a bottom side sealing mechanism and a cutting mechanism and are used for realizing small bag packing. Namely, a plurality of bag-shaped mechanism assemblies are arranged, so that the efficiency is further improved to meet the requirement of higher productivity.

It is to be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the invention, and are not intended to indicate or imply that the claimed components or mechanisms must be in a particular orientation, constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.

The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, and simplifications are intended to be included in the scope of the present invention.

Claims

1. A gypsum mortar packing apparatus having a small bag package and a tank car charge, comprising a hopper (1) having a support mechanism, characterized in that: the side wall of the hopper (1) is fixedly connected with a mounting plate (2) which vertically extends downwards, a first discharge hole (3) is formed in the bottom of the hopper (1), and the first discharge hole (3) obliquely penetrates out of the mounting plate (2) downwards and vertically extends downwards; a winding and unwinding roller (4) which is driven by a motor to rotate in a controlled manner is arranged above the first discharge hole (3) and on the vertical mounting plate (2), a plastic film (5) is wound on the winding and unwinding roller (4), the free end of the winding and unwinding roller vertically extends downwards, the plastic film (5) is folded along the central line of the length direction to form a shape with one side closed and the other side open, and the open side faces the mounting plate (2); the vertically extending end of the first discharge hole (3) extends into a bag-shaped space defined by the plastic film (5) from an opening at the side edge of the plastic film (5); a side edge sealing mechanism (6) is vertically arranged between the mounting plate (2) and the first discharge hole (3) at a position corresponding to the long edge opening of the plastic film (5), a bottom edge sealing mechanism is horizontally arranged below the first discharge hole (3), and a cutting mechanism is horizontally arranged below the bottom edge sealing mechanism (7); the top of the hopper (1) is provided with a feeding port (11), and the bottom of the hopper (1) is provided with a second discharging port (12) which can be directly communicated with a tank car feeding port.

2. The apparatus for packing gypsum mortar with small bag and tank truck according to claim 1, wherein: the side sealing mechanism (6) comprises a heating roller pair (61), a pressing roller pair (62) and a cooling roller pair (63) which are sequentially arranged from top to bottom, two wheel surfaces of each pair of roller pairs are opposite, and the side of the plastic film (5) to be sealed is clamped between the two wheel surfaces.

3. The apparatus for packing gypsum mortar with small bag and tank truck according to claim 2, wherein: and convex-concave matched grains are arranged on the two wheel surfaces of the pressing roller pair (62).

4. The apparatus for packing gypsum mortar with small bag and tank truck according to claim 1, wherein: the bottom edge sealing mechanism comprises sealing plates (7) which are respectively positioned on two sides of a plastic film (5) and opposite to the operation surfaces, wherein the sealing plates (7) are perpendicular to the mounting plate (2) and the distance between the operation surfaces of the two sealing plates (7) is adjustable.

5. The apparatus for packing gypsum mortar with small bag and tank truck charging as claimed in claim 4, wherein: the part of sealing plate (7) passes the groove of stepping down that the level set up on mounting panel (2), sealing plate (7) pass mounting panel (2) one end and are connected with the output of first linear motion actuating mechanism (9).

6. The apparatus for packing gypsum mortar with small bag and tank truck according to claim 1, wherein: the cutting mechanism comprises cutting knives (8) which are respectively positioned on two sides of the plastic film (5) and the working cutting edges are opposite, and the distance between the cutting knives (8) which are perpendicular to the mounting plate (2) and the working cutting edges of the two cutting knives (8) is adjustable.

7. The apparatus for packing gypsum mortar with small bag and tank truck charging as claimed in claim 6, wherein: one part of the cutting-off knife (8) passes through a yielding groove horizontally arranged on the mounting plate (2), and the cutting-off knife (8) passes through one end of the mounting plate (2) to be connected with the output end of the second linear motion driving mechanism (10).

8. The apparatus for packing gypsum mortar with small bag and tank truck according to claim 1, wherein: a guide roller (13) is arranged between the winding and unwinding roller (4) and the first discharge hole (3), the guide roller (13) is perpendicular to the mounting plate (2) and is in rotating connection, and the film surface of the plastic film (5) is attached to the roller surface of the guide roller (13).

9. The apparatus for packing gypsum mortar with small bag and tank truck according to claim 1, wherein: and a transfer facility (14) for transferring the plastic bags filled with the materials to other places is arranged below the cutting mechanism.

10. The apparatus for packing gypsum mortar with small bag and tank truck according to claim 1, wherein: the packaging device is provided with a plurality of sets of small bag packaging assemblies comprising a mounting plate (2), a first discharge port (3), a winding and unwinding roller (4), a plastic film (5), a side sealing mechanism (6), a bottom edge sealing mechanism and a cutting mechanism.