CN211413020U

CN211413020U - Automatic laser coating removing device

Info

Publication number: CN211413020U
Application number: CN201921693521.4U
Authority: CN
Inventors: 肖峰
Original assignee: Lingshengcheng Technology Jiangsu Co Ltd
Current assignee: Lingshengcheng Technology Jiangsu Co Ltd
Priority date: 2019-10-11
Filing date: 2019-10-11
Publication date: 2020-09-04
Anticipated expiration: 2029-10-11

Abstract

The utility model discloses an automatic change laser and remove coating device, including board, first axial module, second axial module, tool and laser mechanism, first axial module is located on the board, and the drive end of first axial module is located to the second axial module, and the drive end of second axial module is located to the tool, is equipped with a plurality of spacing grooves on the tool, and laser mechanism locates on the board and is located one side of first axial module. The utility model provides a remove coating device for part after electrophoresis, tool are through first axial module, the linkage drive of second axial module for laser mechanism carries out the coating processing to the different action points on the tool. This device full automation work need not artifical the intervention, with this device embedding to the production line in, can realize serialization production, reduces manpower resources's loss and improves production efficiency. The device has the characteristics of high efficiency, high universality, strong practicability and the like.

Description

Automatic laser coating removing device

Technical Field

The utility model relates to an automatic change processing equipment field, in particular to automatic laser coating removing device.

Background

After electrophoresis, the surface of the part is fully coated with the coating, the subsequent industry needs welding, and part of the coating needs to be removed. The method for removing the coating in the prior art is to adopt a laser pen to singly remove the coating on the surface of the part one by one, and the method for removing the coating wastes manpower and has low efficiency.

Therefore, equipment and a device capable of automatically and rapidly removing the coating are needed, so that the production quality and efficiency are improved, and the production uniformity is achieved.

SUMMERY OF THE UTILITY MODEL

According to the utility model discloses an aspect provides automatic laser coating device that goes, including board, first axial module, second axial module, tool and laser mechanism, first axial module is located on the board, and the drive end of first axial module is located to the second axial module, and the drive end of second axial module is located to the tool, is equipped with a plurality of spacing grooves on the tool, and laser mechanism locates on the board and is located one side of first axial module.

The utility model provides a remove coating device for part after electrophoresis, this device is at the in-process that removes the coating, and laser mechanism acts on the tool all the time, and the tool is through first axial module, the linkage drive of second axial module for laser mechanism removes the coating to the different action points on the tool and handles, finally accomplishes the process of removing the coating to all parts on the tool. This device full automation work need not artifical the intervention, and this device can realize the line production, with this device embedding to the production line in, can realize serialization production, reduces manpower resources's loss and improves production efficiency. After this device starts, can get rid of the coating in proper order to the part that loads on the whole tool in succession, this device has characteristics such as high efficiency, high commonality, strong practicality.

In some embodiments, the first axial modules and the second axial modules are distributed perpendicular to each other.

Therefore, the first axial module and the second axial module mutually form an XY axis moving module which is responsible for carrying out plane movement on the jig; the driving mode of the XY axis plane displacement can facilitate automatic control.

In some embodiments, the first axial module and the second axial module are both servo motors.

Therefore, the servo motor can control the speed and position accuracy very accurately, and can convert the voltage signal into torque and rotating speed to drive a control object. Thereby being convenient for carry out automated control to first axial module, second axial module.

In some embodiments, the driving end of the second axial module is provided with a mounting plate, the upper end surface of the mounting plate is provided with a limiting groove, the lower end surface of the jig is provided with a limiting block matched with the limiting groove, and the jig is detachably arranged on the mounting plate.

Therefore, after all the part coatings loaded on the jig are taken out, the whole jig is disassembled, and a new jig is installed, so that the feeding function is realized. This kind of feeding function can realize feeding in batches, improves feeding efficiency, improves the machining efficiency of this device.

In some embodiments, the plurality of limiting grooves are evenly divided into a plurality of groups, the plurality of groups of limiting grooves are distributed in an array manner, and the area of any one group of limiting grooves is smaller than or equal to the action area of the laser mechanism.

From this, laser mechanism acts on a plurality of spacing grooves in a set of simultaneously, and laser mechanism can remove the coating operation to a plurality of parts simultaneously promptly, improves the machining efficiency of this device.

In some embodiments, the laser mechanism includes installing support, third axial module, laser head, and the third axial module is fixed on the board, and the laser head passes through the installing support and installs the drive end at the third axial module.

Therefore, the third axial module drives the mounting bracket to move up and down, so that the relative concrete of the laser head and the jig is adjusted; when processing the part of other different specifications, when the tool can change, through the relative distance of adjusting the laser head to make the laser head adapt to the different parts of processing.

In some embodiments, the laser mechanism further comprises a focal length detector, the focal length detector is arranged on the mounting bracket, the focal length detector is arranged on one side of the laser head, and the focal length detector is used for detecting the relative distance between the laser head and the jig.

From this, the relative distance between focus detector automated inspection laser head and the tool to carry out automatic control to the third axial module, make the different tools of its automatic adaptation.

In some embodiments, the automated laser de-coating apparatus further comprises a control mechanism electrically coupled to the first axial module, the second axial module, and the laser mechanism, the control mechanism configured to control the first axial module, the second axial module, and the laser mechanism to work in combination.

Therefore, the control mechanism is a programming control mechanism, the device is programmed and controlled through a human-computer interaction interface, and automatic processing can be realized only by inputting the type of a product at the control mechanism.

The utility model has the advantages that: when the device works, the coating of the product on the whole jig can be continuously removed in sequence only by setting certain data at the control mechanism. The device has the characteristics of high efficiency, high universality, strong practicability and the like.

Drawings

Fig. 1 is a schematic perspective view of an automated laser coating removal apparatus according to an embodiment of the present invention.

FIG. 2 is a schematic top view of the automated laser de-coating apparatus of FIG. 1.

Fig. 3 is a schematic top view of an automated laser coating removal apparatus according to another embodiment of the present invention.

FIG. 4 is a schematic cross-sectional view in the A-A direction of the automated laser de-coating apparatus shown in FIG. 3.

FIG. 5 is a schematic top view of a fixture of the automated laser de-coating apparatus shown in FIG. 1.

Reference numbers in the figures: 0. a machine platform; 1. a first axial module; 2. a second axial module; 21. mounting a plate; 3. a jig; 31. a limiting groove; 4. a laser mechanism; 41. mounting a bracket; 42. a third axial module; 43. a laser head; 44. a focal length detector; 5. a control mechanism; 6a, a first stacking mechanism; 6b, a second stacking mechanism; 61. a second driving member; 7. a conveying mechanism; 71. A fourth axial module; 72. a first driving member; 73. and (4) a hand grip.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Example one

Fig. 1 schematically shows according to the utility model discloses an embodiment's automatic laser coating removing device, including board 0, first axial module 1, second axial module 2, tool 3 and laser mechanism 4, on board 0 was located to first axial module 1, the drive end of first axial module 1 was located to second axial module 2, tool 3 located the drive end of second axial module 2, was equipped with a plurality of spacing grooves 31 on tool 3, and laser mechanism 4 locates on board 0 and is located one side of first axial module 1.

The utility model provides a remove coating device for part after electrophoresis, this device is at the in-process that removes the coating, and laser mechanism 4 acts on tool 3 all the time, and tool 3 is through first axial module 1, the linkage drive of second axial module 2 for laser mechanism 4 removes the coating to the different action points on tool 3 and handles, finally accomplishes the process of removing the coating to all parts on tool 3. This device full automation work need not artifical the intervention, and this device can realize the line production, with this device embedding to the production line in, can realize serialization production, reduces manpower resources's loss and improves production efficiency. After this device starts, can get rid of the coating in proper order to the part that loads on whole tool 3 in succession, this device has characteristics such as high efficiency, high commonality, strong practicality.

Referring to fig. 2, the first axial module 1 and the second axial module 2 are vertically distributed to form an XY plane two-axis driving assembly. The first axial module 1 and the second axial module 2 mutually form an XY axis moving module which is responsible for carrying out plane movement on the jig 3; the driving mode of the XY axis plane displacement can facilitate automatic control.

Referring to fig. 1-2, the first axial module 1 and the second axial module 2 are both servo motors. The servo motor can control the speed and position accuracy accurately, and can convert the voltage signal into torque and rotating speed to drive a control object. Thereby facilitating automated control of the first and second axial modules 1, 2.

With reference to fig. 1-2, a mounting plate 21 is disposed at the driving end of the second axial module 2, a limiting groove 31 is disposed at the upper end surface of the mounting plate 21, a limiting block used for being matched with the limiting groove 31 is disposed at the lower end surface of the jig 3, the jig 3 is detachably disposed on the mounting plate 21, and the jig 3 is provided with a plurality of parts.

After all the part coatings loaded on the jig 3 are taken out, the whole jig 3 is disassembled, and the new jig 3 is installed, so that the feeding function is realized. This kind of feeding function can realize feeding in batches, improves feeding efficiency, improves the machining efficiency of this device.

Referring to fig. 5, the plurality of limiting grooves 31 are equally divided into a plurality of groups, the plurality of groups of limiting grooves 31 are distributed in an array, and the area of any one group of limiting grooves 31 is smaller than or equal to the action area of the laser mechanism 4. Laser mechanism 4 acts on a plurality of spacing grooves 31 in a set of simultaneously, and laser mechanism 4 can remove the coating operation to a plurality of parts simultaneously promptly, improves the machining efficiency of this device.

In this embodiment, as shown in fig. 5, the four retaining grooves 31 are grouped, and the retaining grooves 31 are arrayed in groups, each group being three rows and six groups.

Referring to fig. 1, the laser mechanism 4 includes a mounting bracket 41, a third axial module 42, and a laser head 43, where the third axial module 42 is also a servo motor and is a driving member for Z-axis lifting movement. The third axial module 42 is fixed on the machine table 0, and the laser head 43 is installed at the driving end of the third axial module 42 through the installation bracket 41.

The third axial module 42 drives the mounting bracket 41 to move up and down, so as to adjust the relative concrete state of the laser head 43 and the jig 3; when processing the part of other different specifications, when tool 3 can change, through the relative distance of adjusting laser head 43 to make laser head 43 adapt to and process different parts.

With reference to fig. 1, the laser mechanism 4 further includes a focal length detector 44, the focal length detector 44 is disposed on the mounting bracket 41, the focal length detector 44 is disposed on one side of the laser head 43, and the focal length detector 44 is used for detecting a relative distance between the laser head 43 and the jig 3. The focal length detector 44 automatically detects the relative distance between the laser head 43 and the jig 3, so as to automatically control the third axial module 42 to be automatically adapted to different jigs 3.

With reference to fig. 1, the automatic laser coating removing device further includes a control mechanism 5, the control mechanism 5 is electrically connected to the first axial module 1, the second axial module 2, and the laser mechanism 4, and the control mechanism 5 is configured to control the first axial module 1, the second axial module 2, and the laser mechanism 4 to perform combined operation. The control mechanism 5 is a programming control mechanism 5, which performs programming control on the device through a human-computer interaction interface, and automatic processing can be realized only by inputting the type of the product at the control mechanism 5.

The specific processing procedure of the first embodiment is as follows:

s1, feeding: mounting the jig 3 loaded with the parts on the mounting plate 21;

s2, removing the coating: through the linkage drive of first axial module 1, second axial module 2 for laser mechanism 4 carries out the coating processing to the different action points on tool 3, and the final coating process that removes is accomplished to all parts on tool 3. (As shown in FIG. 5, four limiting grooves 31 are used as a station in the jig 3, i.e. the laser can process 4 products each time, 6 positions in the X direction need to move 5 times, and 3 positions in the Y direction need to move 2. the PLC control mechanism 5 adopts a linear interpolation mode in an absolute mode to control an XY platform consisting of a first axial module 1 and a second axial module 2. when the first position of the laser is used as a reference, the current counting is added with 1 after the laser is finished, the current counting is divided by the times 5 in the X direction, the obtained divisor is the times in the current Y direction, and the remainder is the positions in the X direction, and when the number of the odd numbers in the Y direction is counted, the laser sequence is in the opposite direction, the current absolute position is calculated, the XY interpolation is carried out, and after the action is finished, the laser is carried out again, and the

S3, discharging: and (5) interpolating the XY platform to a material changing position, removing the processed jig 3, namely completing the coating removing process, and waiting for the next start.

Example two

The present embodiment is embedded in a production line, in which the parts are loaded into the jig 3 and conveyed to the apparatus by a conveyor. The automated laser de-coating apparatus of this embodiment is substantially the same as the first embodiment except that:

with reference to fig. 3-4, the apparatus further comprises a first palletizing mechanism 6a, a second palletizing mechanism 6b and a conveying mechanism 7. First pile up neatly mechanism 6a, second pile up neatly mechanism 6b locate one side of board 0, and the feeding manipulator is located between first pile up neatly mechanism 6a, the second pile up neatly mechanism 6 b.

Referring to fig. 3-4, the conveying mechanism 7 is a two-axis robot. The conveying mechanism 7 is composed of a fourth axial module 71, a first driving member 72 and a hand grip 73, wherein the first driving member 72 is arranged at the driving end of the fourth axial module 71, and the hand grip 73 is arranged at the driving end of the first driving member 72. The first drive member 72 is a push rod motor.

With reference to fig. 4, the first stacking mechanism 6a and the second stacking mechanism 6b are both frame structures and used for arranging and collecting the jigs 3, the bottom of the first stacking mechanism 6a and the bottom of the second stacking mechanism 6b are both provided with second driving members 61 used for jacking the jigs 3, and the second driving members 61 are push rod motors. A plurality of jigs 3 can be stored in the first stacker mechanism 6a and the second stacker mechanism 6b, and the jigs 3 can be stacked and placed in the first stacker mechanism 6a and the second stacker mechanism 6 b.

The conveying mechanism 7 moves the jig 3 in the first stacking mechanism 6a to the mounting plate 21, and after the parts on the jig 3 are machined, the conveying mechanism 7 of the conveying mechanism 7 moves the jig 3 to the second stacking mechanism 6 b.

The specific processing procedure of the second embodiment is substantially the same as that of the first embodiment, and the differences are that S1, feeding and S2, discharging, specifically:

s1, feeding: the second axial module 2 drives the mounting plate 21 to the middle position of a connecting line between the first stacking mechanism 6a and the second stacking mechanism 6b, and the conveying mechanism 7 moves the jig 3 in the first stacking mechanism 6a to the mounting plate 21.

S2, removing the coating: as in example 1.

S3, discharging: the second axial module 2 drives the mounting plate 21 to the middle position of a connecting line between the first stacking mechanism 6a and the second stacking mechanism 6b, and the conveying mechanism 7 moves the jig 3 which completes the coating removing process to the second stacking mechanism 6 b.

(after the second stacking mechanism 6b is fully loaded, unloading is carried out manually or mechanically; after the jig 3 in the first stacking mechanism 6a is consumed, the jig is conveyed to the first stacking mechanism 6a by a conveyor belt.)

The utility model has the advantages that: when the device works, the coating of the product on the whole jig 3 can be continuously removed in sequence only by setting certain data at the control mechanism 5. The device has the characteristics of high efficiency, high universality, strong practicability and the like.

What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.

Claims

1. Automatic change laser and remove coating device, its characterized in that includes board (0), first axial module (1), second axial module (2), tool (3) and laser mechanism (4), board (0) is located in first axial module (1), the drive end of first axial module (1) is located in second axial module (2), the drive end of second axial module (2) is located in tool (3), be equipped with a plurality of spacing grooves (31) on tool (3), laser mechanism (4) are located on board (0) and are located one side of first axial module (1).

2. The automated laser deplating apparatus according to claim 1, wherein the first axial module (1) and the second axial module (2) are arranged perpendicular to each other.

3. The automated laser de-coating apparatus according to claim 2, wherein the first axial module (1) and the second axial module (2) are both servo motors.

4. The automatic laser de-coating device according to claim 1, wherein the driving end of the second axial module (2) is provided with a mounting plate (21), the upper end surface of the mounting plate (21) is provided with a limiting groove (31), the lower end surface of the jig (3) is provided with a limiting block for being matched with the limiting groove (31), and the jig (3) is detachably arranged on the mounting plate (21).

5. The automatic laser coating removal device of claim 1, wherein the plurality of limiting grooves (31) are evenly divided into a plurality of groups, the plurality of groups of limiting grooves (31) are distributed in an array, and the area of any group of limiting grooves (31) is smaller than or equal to the action area of the laser mechanism (4).

6. The automatic laser coating removal device of any one of claims 1 to 5, wherein the laser mechanism (4) comprises a mounting bracket (41), a third axial module (42) and a laser head (43), the third axial module (42) is fixed on the machine table (0), and the laser head (43) is mounted at the driving end of the third axial module (42) through the mounting bracket (41).

7. The automatic laser coating removal device of claim 6, wherein the laser mechanism (4) further comprises a focal length detector (44), the focal length detector (44) is arranged on the mounting bracket (41), the focal length detector (44) is arranged on one side of the laser head (43), and the focal length detector (44) is used for detecting the relative distance between the laser head (43) and the jig (3).

8. The automated laser de-coating apparatus according to claim 7, further comprising a control mechanism (5), wherein the control mechanism (5) is electrically coupled to the first axial module (1), the second axial module (2) and the laser mechanism (4), and the control mechanism (5) is configured to control the first axial module (1), the second axial module (2) and the laser mechanism (4) to work in combination.