CN211405625U

CN211405625U - Stator core, stator, motor and household appliance

Info

Publication number: CN211405625U
Application number: CN202020257330.XU
Authority: CN
Inventors: 李文瑞
Original assignee: Welling Wuhu Motor Manufacturing Co Ltd
Current assignee: Welling Wuhu Motor Manufacturing Co Ltd
Priority date: 2020-03-03
Filing date: 2020-03-03
Publication date: 2020-09-01
Anticipated expiration: 2030-03-03

Abstract

The application belongs to the technical field of motors and relates to a stator core, a stator, a motor and a household appliance. The stator core is configured into a first lamination and a second lamination which are stacked, a plurality of tooth connecting yokes of the same lamination are arranged in an annular mode, two ends of each yoke part of each tooth connecting yoke are connected in sequence, a stator slot is formed between every two adjacent tooth bodies, and a notch is formed between every two adjacent tooth crowns. The magnetic guide arms are arranged on the tooth connecting yoke of the first lamination and extend to the notch, and magnetic leakage magnetic lines connecting the magnetic guide arms, the tooth connecting yoke and the rotor can be increased during working. In the constant torque stage of the motor, the leakage magnetic force lines are few enough, so that the torque coefficient of the motor is high enough, and the motor has better loading capacity. In the stage of constant-power high-speed weak magnetism of the motor, the magnetic flux leakage line of force is moderate, so that the end voltage of a load at the motor end is moderate, and the weak magnetism speed-expanding range of the motor is moderate. Above-mentioned stator core, stator, motor and domestic appliance through set up on the tooth yoke and lead the magnetic arm and extend to notch department, promote motor load-carrying capacity and weak magnetism speed increase ability in step.

Description

Stator core, stator, motor and household appliance

Technical Field

The application belongs to the technical field of motors, and particularly relates to a stator core, a stator, a motor and a household appliance.

Background

The motor pursues the load carrying ability and the speed expanding ability, and the general motor can only guarantee one of them ability. A notch is formed between two adjacent tooth crowns of the motor stator. The stator is designed into a large notch, namely the minimum distance between the edges of two adjacent tooth crowns is larger, the carrying capacity of the large notch motor can be improved, but the weak magnetic range is poorer, and the speed expanding capacity is poor; on the contrary, the stator is designed into a small notch, namely the minimum distance between the edges of two adjacent tooth crowns is smaller, the magnetic leakage is larger, the carrying capacity of the small notch motor is poorer, but the weak magnetic speed expanding capacity is stronger because the voltage of the motor terminal is lower. The existing motor is difficult to simultaneously consider the loading capacity and the speed expanding capacity, and only one capacity can be met.

SUMMERY OF THE UTILITY MODEL

An object of the embodiment of the application is to provide a stator core, a stator, a motor and a household appliance, so as to solve the technical problem that the motor is difficult to simultaneously take load capacity and speed expansion capacity into consideration.

The embodiment of the application provides a stator core, which comprises a first lamination and a second lamination which are arranged in an axial stacking mode, wherein the first lamination and the second lamination respectively comprise a plurality of tooth connecting yokes which are arranged in an annular mode, each tooth connecting yoke comprises a yoke part, a tooth body connected to the yoke part, and a tooth crown connected to one end, far away from the yoke part, of the tooth body, opposite ends of the yoke part of each tooth connecting yoke in the same first lamination or the second lamination are sequentially connected, each tooth body extends along the radial direction of the corresponding yoke part, a region between every two adjacent tooth bodies forms a stator slot, a region between at least two adjacent tooth crowns forms a notch, and the stator slot is correspondingly communicated with the notch; the tooth yoke in the first lamination is arranged corresponding to the tooth yoke in the second lamination; and a magnetic conduction arm is formed on the tooth connection yoke of the first lamination in an extending manner, and the tail end of the magnetic conduction arm extends to the notch of the first lamination.

Optionally, a splice is made between yoke portions of two adjacent tooth yokes in the same first or second lamination;

or the yoke parts of two adjacent tooth connecting yokes in the same first lamination or the second lamination are connected through a connecting rib.

Optionally, the tooth body has a rectangular cross section perpendicular to the axis of the stator core, and two opposite sides of the tooth body are respectively connected to the yoke and the tooth crown;

or the section of the tooth body on the axis perpendicular to the stator core is trapezoidal, the short bottom edge of the tooth body is connected to the yoke part, and the long bottom edge of the tooth body is connected to the tooth crown.

Optionally, a plurality of the first laminations are stacked to form a lamination stack, and at least one second lamination is stacked on each of the two axial ends of the lamination stack.

Optionally, the magnetic conduction arms extend to the notches in the directions away from the yoke portions at the roots of the two sides of the tooth body, magnetic isolation air gaps are formed between the magnetic conduction arms and the tooth body and between the tooth crowns, and magnetic isolation gaps are formed between the magnetic conduction arms and the notches on the adjacent two tooth connecting yokes and corresponding to the same two magnetic conduction arms.

Optionally, the magnetic conduction arm extends to the notch in the direction away from the yoke in the middle of the two sides of the tooth body, the magnetic conduction arm forms a magnetic isolation air gap with the tooth body and the tooth crown at intervals respectively, and two adjacent tooth connection yokes are provided with magnetic isolation gaps corresponding to the same two magnetic conduction arms of the notch.

Optionally, the magnetic guide arm extends to the notch in a direction away from the tooth body at two ends of the tooth crown, a magnetic isolation air gap is formed between the magnetic guide arm and the tooth crown at an interval, and a magnetic isolation gap is formed at the notch between two magnetic guide arms on two adjacent tooth connecting yokes and corresponding to the same notch.

Optionally, the crown comprises two shoulders oppositely arranged and connected to the tooth body; the magnetic isolation air gap extends to the connection position of the shoulder part and the tooth body, or the magnetic isolation air gap extends to the middle part of the shoulder part.

Optionally, the magnetic guide arms extend to the notches tangentially at two ends of the crown, a distance between a side surface of the magnetic guide arm far away from the yoke and the yoke is smaller than a distance between a side surface of the crown far away from the yoke and the yoke, and a magnetic isolation gap is formed between two magnetic guide arms on two adjacent tooth connecting yokes and corresponding to the same notch at the notches.

Optionally, the connecting portion of the magnet guiding arm between two adjacent tooth connecting yokes extends to the notch along a radial direction away from the yoke, and a magnetic isolation gap is formed between the tail end of the magnet guiding arm and the corresponding tooth crown at an interval.

Optionally, the two magnetic guide arms are symmetrically distributed on the tooth connecting yoke by taking the radial direction of the tooth body as an axis, a magnetic isolation gap is formed between the two magnetic guide arms at the notch on the adjacent two tooth connecting yokes and corresponding to the same notch, and the width of the magnetic isolation gap is smaller than that of the notch.

Optionally, the magnetic arm extends to the notch in a direction away from the yoke at a root of the two sides of the tooth body, and a magnetic isolation air gap is formed between the magnetic arm and the tooth body and between the magnetic arm and the tooth crown at intervals.

Optionally, the magnetic conduction arm extends to the notch in a direction away from the yoke in the middle of two sides of the tooth body, and a magnetic isolation air gap is formed between the magnetic conduction arm and the tooth body and between the magnetic conduction arm and the tooth crown at intervals.

Optionally, the magnetic guide arm extends to the notch in a direction away from the tooth body at two ends of the crown, and a magnetic isolation air gap is formed between the magnetic guide arm and the crown at an interval.

Optionally, the magnetic guide arms extend to the notches tangentially at two ends of the crown, and a side of the magnetic guide arm away from the yoke is spaced from the yoke by a smaller distance than a side of the crown away from the yoke.

The embodiment of the application provides a stator, include foretell stator core and around locating stator winding on the tooth body.

The embodiment of the application provides a motor, including foretell stator and with the rotor of stator coaxial setting.

The embodiment of the application provides a household appliance, which comprises the motor.

One or more technical solutions provided in the embodiments of the present application have at least one of the following technical effects: the stator core is configured into a first lamination and a second lamination which are stacked, a plurality of tooth connecting yokes of the same lamination are arranged in an annular mode, two ends of each yoke part of each tooth connecting yoke are connected in sequence, a stator slot is formed between every two adjacent tooth bodies, and a notch is formed between every two adjacent tooth crowns. The stator iron core is assembled with the stator winding to form a stator, the stator winding generates magnetic flux at the tooth body after being electrified, and magnetic lines of force on the stator enter the rotor from the tooth body and the tooth crown, then enter the tooth crown and the tooth body of the adjacent tooth connecting yoke, and then pass through the yoke to be closed. The magnetic flux leakage condition exists between the stator and the rotor, namely partial magnetic flux on the rotor passes through the tooth crown and the rotor and does not enter the tooth body and the yoke part, namely the magnetic flux leakage exists between the stator and the rotor. The magnetic guide arms are arranged on the tooth connecting yoke of the first lamination and extend to the notch, and magnetic leakage magnetic lines connecting the magnetic guide arms, the tooth connecting yoke and the rotor can be increased during working.

After the magnetic guide arm is arranged, the motor has enough less magnetic flux leakage lines at the constant torque stage, and the magnetic flux leakage lines are equivalent to the magnetic flux leakage of the existing large-notch motor and are far smaller than the magnetic flux leakage of the existing small-notch motor, so that the torque coefficient of the motor is high enough, and the motor has better loading capacity. After the magnetic guide arm is arranged, the magnetic flux leakage of the motor is moderate in the constant-power high-speed flux weakening stage, the magnetic flux leakage is equivalent to the magnetic flux leakage of the existing small-slot motor and is larger than the magnetic flux leakage of the existing large-slot motor, the load end voltage of the motor end is moderate, the corresponding motor flux weakening and speed expanding range is moderate, and the flux weakening and speed expanding capacity of the motor is equivalent to that of the existing small-slot motor. Above-mentioned stator core, stator, motor and domestic appliance that have this stator core set up through setting up on the tooth yoke of first lamination and lead the magnetic arm and extend to notch department, promote motor area load capacity and weak magnetism speed expansion ability in step.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.

Fig. 1 is a perspective assembly view of a stator core provided in an embodiment of the present application;

fig. 2 is a side view of the stator core of fig. 1;

fig. 3 is an exploded perspective view of the stator core of fig. 1;

fig. 4 is a schematic structural view of a first lamination applied in the stator core of fig. 1;

fig. 5 is a structural view of a second lamination applied in the stator core of fig. 1;

fig. 6 is one of schematic structural views of a first lamination used in a stator core according to another embodiment of the present application;

fig. 7 is a second schematic structural view of a first lamination used in a stator core according to another embodiment of the present application;

fig. 8 is a third schematic structural view of first laminations used in a stator core according to another embodiment of the present application;

fig. 9 is a fourth schematic structural view of a first lamination applied to a stator core according to another embodiment of the present application;

fig. 10 is a fifth structural view of a first lamination used in a stator core according to another embodiment of the present application;

fig. 11 is a sixth schematic structural view of a first lamination used in a stator core according to another embodiment of the present application;

fig. 12 is a seventh schematic structural view of a first lamination used in a stator core according to another embodiment of the present application;

fig. 13 is an eighth schematic structural view of a first lamination used in a stator core according to another embodiment of the present application;

FIG. 14 is a magnetic field profile during a constant torque phase for a large slot motor provided by the prior art;

FIG. 15 is a magnetic field profile during a constant torque phase for a prior art small slot motor;

fig. 16 is a field distribution diagram for a motor having the stator core of fig. 13 during a constant torque phase;

fig. 17 is a magnetic field distribution diagram of a large slot motor provided in the prior art at a constant-power high-speed flux weakening stage;

FIG. 18 is a magnetic field distribution diagram of a small slot motor provided in the prior art at a constant-power high-speed flux weakening stage;

fig. 19 is a magnetic field distribution diagram of a motor having the stator core of fig. 13 at a constant power high speed field weakening stage.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.

In the description of the embodiments of the present application, it is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like refer to orientations and positional relationships illustrated in the drawings, which are used for convenience in describing the embodiments of the present application and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the embodiments of the present application. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.

In the embodiments of the present application, unless otherwise specifically stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the embodiments of the present application can be understood by those of ordinary skill in the art according to specific situations.

Referring to fig. 1 to 5, an embodiment of the present invention provides a stator core, which includes a first lamination 100 and a second lamination 200 stacked in an axial direction, where the laminations may be made of silicon steel sheets or other materials with high magnetic permeability, and a plurality of laminations are stacked to obtain the stator core. The first lamination 100 includes a plurality of tooth links 110 arranged in a ring shape, and the tooth links 110 include a yoke portion 111, a tooth body 112 connected to the yoke portion 111, and a crown 113 connected to an end of the tooth body 112 remote from the yoke portion 111. The crown 113 includes two shoulders 1131 extending laterally at the ends of the body 112. The width W1 of the crown 113 in the circumferential direction (i.e., the end face distance between the two opposite ends of the crown 113) is greater than the circumferential width W2 of the tooth body 112, and the length of the two shoulders 1131 is the circumferential width W1 of the crown 113. Opposite ends of the yoke portion 111 of each tooth connecting yoke 110 in the same first lamination 100 or second lamination 200 are sequentially connected to form an annular structure, each tooth body 112 extends along the radial direction of the corresponding yoke portion 111, a region between two adjacent tooth bodies 112 forms a stator slot 120, a region between at least two adjacent tooth crowns 113 forms a notch 121, and the stator slot 120 is correspondingly communicated with the notch 121. Similar to the structure of the first lamination 100, the second lamination 200 includes a plurality of tooth yokes 210 arranged in a ring shape, the tooth yokes 210 also include a yoke portion 211, a tooth body 212, and a tooth crown 213, and the second lamination 200 also has stator slots 220 and slots 221. The tooth yoke 110 in the first lamination 100 is arranged to correspond to the tooth yoke 210 in the second lamination 200 such that the stator slots 120 substantially coincide with the stator slots 220. The stator core can be applied to an inner rotor motor or an outer rotor motor. Taking the first lamination 100 as an example, when applied to an inner rotor motor, the tooth body 112 is located inside the yoke portion 111, i.e. extends radially from the inner side of the yoke portion 111 to the inside of the stator. When applied to an outer rotor motor, the tooth body 112 is located outside the yoke portion 111, i.e., extends radially from the outside of the yoke portion 111 to the outside of the stator. The tooth yoke 110 of the first lamination 100 is extended to form a magnetic conductive arm 130, and the end of the magnetic conductive arm 130 extends to the notch 121 of the first lamination 100.

Compared with the prior art, the stator core provided by the application is configured as the first laminated sheet 100 and the second laminated sheet 200 which are laminated, the stator core is assembled with a stator winding (not shown) to form a stator, the stator winding generates magnetic flux at the tooth body 112 after being electrified, taking the first laminated sheet 100 as an example for illustration, magnetic lines of force on the stator enter a rotor (not shown) from the tooth body 112 and the tooth crown 113, then enter the tooth crown 113 and the tooth body 112 of the adjacent tooth connecting yoke 110, and then pass through the yoke 111 to be closed. The leakage magnetic force exists between the stator and the rotor, that is, part of the magnetic force lines on the rotor pass through the tooth crown 113 and the rotor and do not enter the tooth body 112 and the yoke 111, that is, the leakage magnetic force lines exist between the stator and the rotor. The width W3 of the slot 121 (i.e., the minimum distance between the edges of two adjacent tooth crowns 113) of the motor having the stator core of the present embodiment is equivalent to the width of the slot of the conventional large-slot motor, and is greater than the width of the slot of the conventional small-slot motor, and the magnetic guide arm 130 is provided on the tooth yoke 110 of the first lamination 100 and extends to the slot 121. For example, in an existing large slot motor, the width of a tooth crown is 12.6mm, and the width of a slot is 2.9 mm; in the existing small-notch motor, the width of a tooth crown is 12.6mm, and the width of a notch is 0.7 mm. In one embodiment of the present application, the width W3 of the slot 121 of the first lamination 100 is set with reference to a large slot motor, i.e., the width W3 of the slot 121 is set to 2.9mm, the width W1 of the crown 113 is set to 12.6mm, and the width W4 of the magnetic arm 130 is set to 0.6 to 1.5 mm. It will be appreciated that in other embodiments, the width W3 of the slot 121 and the width W1 of the crown 113 may be provided in other sizes.

In the constant torque stage of the motor, the leakage magnetic force line is small enough. For current big notch motor, this application first lamination 100 configuration leads behind the magnet arm 130 to make the magnetic leakage magnetic line of flux between tooth crown 113 and the rotor reduce, has increased some connection tooth yoke 110, the magnetic arm 130 and the magnetic leakage magnetic line of flux of rotor, and these increased magnetic leakage magnetic lines of flux have replaced the magnetic leakage magnetic line of flux between current big notch motor tooth crown 113 and the rotor. Compared with the existing small-notch motor, the width W3 of the notch 121 is large, the width W1 of the tooth crown 113 is small under the condition that the radial position of the tooth crown 113 is relatively unchanged, the relative area between the tooth crown 113 and the rotor is greatly reduced, and the magnetic flux leakage line between the tooth crown 113 and the rotor is greatly reduced. That is to say, the motor is in the constant torque stage, and the magnetic leakage magnetic line of flux is enough few, and is equivalent with the magnetic leakage of current big notch motor to be far less than the magnetic leakage of current little notch motor, namely make the motor flux linkage big enough, motor torque coefficient and motor flux linkage directly proportional under the unchangeable condition of motor pole pair number, and then make the torque coefficient of motor high enough, the motor has better area load ability.

The motor has moderate leakage magnetic force line in the constant-power high-speed flux weakening stage. Compared with the existing large slot motor, the first lamination 100 is provided with the magnetic conducting arms 130, and then some leakage magnetic lines connecting the magnetic conducting arms 130, the tooth connecting yoke 110 and the rotor are added. Compared with the existing small-notch motor, the width W3 of the notch 121 is large, namely the interval between two adjacent tooth crowns 113 is relatively far, so that magnetic leakage is basically not generated between two adjacent tooth crowns 113, namely the magnetic leakage magnetic line between the two tooth crowns 113 is reduced, and meanwhile, the magnetic leakage magnetic line of connecting the magnetic guide arm 130, the tooth connecting yoke 110 and the rotor is increased after the magnetic guide arm 130 is configured on the first lamination 100. That is to say, in the stage of constant-power high-speed flux weakening of the motor, the magnetic flux leakage of the motor is moderate, is equivalent to the magnetic flux leakage of the existing small-slot motor and is larger than the magnetic flux leakage of the existing large-slot motor, so that the end voltage of the motor end load is moderate, the corresponding motor flux weakening speed expansion range is moderate, namely the flux weakening speed expansion capability of the motor is equivalent to that of the existing small-slot motor.

The stator core synchronously improves the loading capacity and the flux weakening and speed expanding capacity of the motor by arranging the magnetic guide arms 130 on the tooth yoke 110 of the first lamination 100 and extending to the notches 121.

Referring to fig. 4 and 5, in another embodiment of the present application, the yoke portion 111, the tooth body 112 and the crown 113 of the tooth yoke 110 in the same first lamination 100 are in the same plane, and the tooth yoke 110 and the flux guide arm 130 are coplanar, so that the lamination can be easily machined. The same tooth yoke 110 and the corresponding magnetic arm 130 are integrally formed, so that the manufacture is easy. The second laminations 200 may also be constructed similarly to the first laminations 100 described above.

In another embodiment of the present application, the yoke portions of two adjacent tooth yoke assemblies 110(210) in the same first lamination 100 (second lamination 200) are spliced together by a joint (not shown). Specifically, taking the first lamination 100 as an example, the strip-shaped tooth connecting yoke 110 is formed by punching and then is bent to form a lamination, the yoke portion 111 of one tooth connecting yoke 110 of two adjacent tooth connecting yokes 110 is provided with a connecting protrusion, the yoke portion 111 of the other tooth connecting yoke 110 is provided with a connecting groove, the connecting protrusion and the connecting groove form a joint, the connecting protrusion and the connecting groove are adapted in shape, for example, both are T-shaped, and after the connecting protrusion and the connecting groove are spliced, the two yoke portions 111 will be fixedly connected without being separated, so that the lamination is conveniently manufactured in batches, and the structure is reliable. The second laminations 200 may also be constructed similarly to the first laminations 100 described above.

Referring to fig. 4 and 5, in another embodiment of the present application, the tooth connecting yokes 110(210) in the lamination are integrally formed, that is, the yoke portions of two adjacent tooth connecting yokes 110(210) are connected by the connecting rib, specifically, the lamination may be directly formed by stamping, or the lamination may be formed by stamping to form a strip-shaped tooth connecting yoke 110(210) and then bending to form the lamination, which is convenient for manufacturing the lamination in batch.

Referring to fig. 6, in another embodiment of the present application, the connecting portion of the magnetic conductive arm 130 between two adjacent tooth connecting yokes 110 extends to the notch 121 along a radial direction away from the yoke portion 111, and a magnetic isolation gap 131 is formed between the end of the magnetic conductive arm 130 and the corresponding tooth crown 113. Fig. 6 shows a first lamination 100 applied to an inner rotor motor, and a flux guide arm 130 is in a bar shape, extends from the inner edge of the yoke portion 111 to the center of the stator core in the radial direction and extends to the notch 121, and divides the stator slot 120 into two regions. On the basis of the existing large-notch motor, the tail end of the magnetic conduction arm 130 extends into the notch 121. The motor with the stator core of the embodiment increases some leakage magnetic lines connecting the yoke part 111, the magnetic conduction arm 130 and the rotor. In the phase of constant torque, the motor of the embodiment has enough less magnetic flux leakage, which is equivalent to the magnetic flux leakage of the existing motor with a large notch, so that the torque coefficient of the motor is high enough, and the motor has better loading capacity. In the stage of constant-power high-speed flux weakening, the magnetic flux leakage line is moderate and is equivalent to the magnetic flux leakage of the existing small-slot motor, so that the load end voltage of the motor end is moderate, the corresponding motor flux weakening speed expansion range is moderate, and the flux weakening speed expansion capacity of the motor is equivalent to that of the existing small-slot motor. Thereby synchronously improving the loading capacity and the flux weakening and speed expanding capacity of the motor.

Referring to fig. 4, 7 to 13, in another embodiment of the present invention, two magnetic conductive arms 130 are symmetrically distributed on the tooth connecting yoke 110 with the radial direction of the tooth body 112 as an axis, the two magnetic conductive arms 130 may be formed by extending the same yoke portion 111, the tooth body 112 or the tooth crown 113 toward two adjacent notches 121 to form two parallel magnetic conductive arms 130, a magnetic isolation gap 131 is formed between the two magnetic conductive arms 130 on the two adjacent tooth connecting yokes 110 and corresponding to the same notch 121 at the notch 121, and a width W5 of the magnetic isolation gap 131 (i.e., a distance between ends of the two magnetic conductive arms 130) is smaller than a width W3 of the notch 121. The extension length of the magnetic conducting arm 130 beyond the end of the crown 113 at the notch 121 can be set as required, and the width W5 of the magnetic isolation gap 131 is smaller than the width W3 of the notch 121. For example, the width W3 of the notch 121 is set to be smaller than the circumferential width of one of the shoulders 1131 of the crown 113, and in the embodiment shown in fig. 4, the width W3 of the notch 121 is set to be 2.9mm and the circumferential width W11 of one of the shoulders 1131 is set to be 6.3 mm. For another example, the width W3 of the notch 121 is set to be greater than the circumferential width W11 of one shoulder 1131 in the crown 113, and in the embodiment shown in fig. 10, the width W3 of the notch 121 is set to be 6mm and the circumferential width W11 of one shoulder 1131 is set to be 4.7 mm. The motor of the embodiment is additionally provided with some magnetic flux leakage lines connecting the tooth connecting yoke 110, the magnetic conduction arm 130 and the rotor at the constant torque stage, so that the magnetic flux leakage lines are few enough and equal to the magnetic flux leakage of the existing large-notch motor, the torque coefficient of the motor is high enough, and the motor has better loading capacity. In the stage of constant-power high-speed flux weakening, some leakage magnetic lines connecting the two tooth connecting yokes 110, the two magnetic guide arms 130 and the rotor are added, so that the leakage magnetic lines are moderate and are equivalent to the leakage of the existing small-slot motor, the load end voltage at the motor end is moderate, the corresponding motor flux weakening and speed expanding range is moderate, and the flux weakening and speed expanding capacity of the motor is equivalent to that of the existing small-slot motor. Thereby synchronously improving the loading capacity and the flux weakening and speed expanding capacity of the motor.

Referring to fig. 4 and 7, in another embodiment of the present invention, the magnetic conductive arm 130 extends to the notch 121 from the root of the tooth body 112 in a direction away from the yoke 111, the magnetic conductive arm 130 extends in a radial direction, then the extending direction of the tooth crown 113 is adjusted according to the shape of the tooth crown 113 to prevent the tooth crown 113 from interfering with the tooth crown 113, and finally the magnetic conductive arm 130 ends at the notch 121, a magnetic isolation gap 132 is formed between the magnetic conductive arm 130 and the tooth body 112 and between the magnetic conductive arms 130 on two adjacent tooth connecting yokes 110 and corresponding to the same notch 121, and a magnetic isolation gap 131 is formed between the two magnetic conductive arms 130 at the notch 121. The width W6 of the magnetic-isolating air gap 132 is set as desired, such as 0.4 to 1 mm. In the motor of the embodiment, at the constant torque stage, some leakage magnetic lines connecting the yoke portion 111, the magnetic conductive arm 130 and the rotor are added, so that the leakage magnetic lines are sufficiently small. In the stage of constant-power high-speed flux weakening, some magnetic leakage magnetic lines connecting the two yoke parts 111, the two magnetic guide arms 130 and the rotor are added, so that the magnetic leakage magnetic lines are moderate, the end voltage of a load of the motor end is moderate, and the corresponding range of the flux weakening and speed expansion of the motor is moderate. Similar to the above-mentioned embodiment in which the two flux guide arms 130 are symmetrically distributed, the motor having the stator core of this embodiment can also synchronously improve the load carrying capability and the flux weakening and speed expanding capability.

Referring to fig. 8 to 10, in another embodiment of the present invention, the magnetic conductive arm 130 extends to the notch 121 in a direction away from the yoke 111 at the middle of the two sides of the tooth body 112, the magnetic conductive arm 130 extends in a radial direction, then the extending direction is adjusted at the tooth crown 113 according to the shape of the tooth crown 113 to prevent the magnetic conductive arm from interfering with the tooth crown 113, and finally the magnetic conductive arm 130 ends at the notch 121, the magnetic conductive arm 130 forms a magnetic isolation gap 132 with the tooth body 112 and the tooth crown 113, and a magnetic isolation gap 131 is formed between two magnetic conductive arms 130 corresponding to the same notch 121 on two adjacent tooth connecting yokes 110 at the notch 121. In the motor of the embodiment, at the constant torque stage, some leakage magnetic lines connecting the tooth body 112, the magnetic conduction arm 130 and the rotor are added, so that the leakage magnetic lines are sufficiently small. In the stage of constant-power high-speed flux weakening, some leakage magnetic lines connecting the two tooth bodies 112, the two magnetic guide arms 130 and the rotor are added, so that the leakage magnetic lines are moderate, the load end voltage of the motor end is moderate, and the corresponding flux weakening and speed expanding range of the motor is moderate. Similar to the above-mentioned embodiment in which the two flux guide arms 130 are symmetrically distributed, the motor having the stator core of this embodiment can also synchronously improve the load carrying capability and the flux weakening and speed expanding capability.

Referring to fig. 11 and 12, in another embodiment of the present invention, the magnetic conductive arms 130 extend to the notches 121 from two ends of the crown 113 in a direction away from the tooth body 112, a magnetic isolation gap 132 is formed between the magnetic conductive arms 130 and the crown 113 at an interval, and a magnetic isolation gap 131 is formed between two magnetic conductive arms 130 corresponding to the same notch 121 on two adjacent tooth connecting yokes 110 at the notch 121. In the motor of the embodiment, at the constant torque stage, some leakage magnetic lines connecting the root of the crown 113, the magnetic conduction arm 130 and the rotor are added, so that the leakage magnetic lines are sufficiently small. In the stage of constant-power high-speed flux weakening, some leakage magnetic lines connecting the roots of the two tooth crowns 113, the two magnetic guide arms 130 and the rotor are added, so that the leakage magnetic lines are moderate, the load end voltage of the motor end is moderate, and the corresponding flux weakening and speed expansion range of the motor is moderate. Similar to the above-mentioned embodiment in which the two flux guide arms 130 are symmetrically distributed, the motor having the stator core of this embodiment can also synchronously improve the load carrying capability and the flux weakening and speed expanding capability.

Further, referring to fig. 11, the crown 113 includes two shoulders 1131 disposed oppositely and connected to the tooth body 112, and the magnetic isolation air gap 132 extends to a connection position between the shoulders 1131 and the tooth body 112, so that the magnetic conductive arm 130 is connected to the connection position between the crown 113 and the tooth body 112, and the magnetic conductive arm 130 is long enough to guide a part of magnetic flux leaking through the magnetic conductive arm 130 and the crown 113 without entering the tooth body 112, thereby achieving magnetic flux leakage.

Referring to fig. 12, in another embodiment of the present application, the magnetic conducting arm 130 extends to the notch 121 from two ends of the crown 113 to a direction away from the tooth body 112, the crown 113 includes two shoulders 1131 oppositely disposed and connected to the tooth body 112, the magnetic isolation air gap 132 extends to a middle portion of the shoulders 1131, and the magnetic conducting arm 130 is connected to the middle portion of the shoulders 1131, so that a part of magnetic flux leakage can pass through the magnetic conducting arm 130 and the crown 113 without entering the tooth body 112, and magnetic flux leakage is achieved.

Referring to fig. 13, in another embodiment of the present application, the magnetic conductive arms 130 extend to the notches 121 from two ends of the crown 113 along a tangential direction, the crown 113 and the corresponding magnetic conductive arm 130 form a stepped protrusion, a distance between a side surface of the magnetic conductive arm 130 away from the yoke portion 111 and the yoke portion 111 is smaller than a distance between a side surface of the crown 113 away from the yoke portion 111 and the yoke portion 111, and a magnetic isolation gap 131 is formed between two magnetic conductive arms 130 corresponding to the same notch 121 on two adjacent tooth connecting yokes 110 at the notch 121. Fig. 13 shows the first lamination 100 applied to the inner rotor motor, and the radius of the arc corresponding to the radially inner surface of the flux guiding arm 130 is larger than the radius of the arc corresponding to the radially inner surface of the crown 113. In the motor of the embodiment, at the constant torque stage, some leakage magnetic lines connecting the tooth crown 113, the magnetic conduction arm 130 and the rotor are added, so that the leakage magnetic lines are sufficiently small. In the stage of constant-power high-speed flux weakening, some leakage magnetic lines connecting the two tooth crowns 113, the two magnetic guide arms 130 and the rotor are added, so that the leakage magnetic lines are moderate, the load end voltage of the motor end is moderate, and the corresponding flux weakening and speed expanding range of the motor is moderate. Similar to the above-mentioned embodiment in which the two flux guide arms 130 are symmetrically distributed, the motor having the stator core of this embodiment can also synchronously improve the load carrying capability and the flux weakening and speed expanding capability.

In order to verify that the motor with the stator core of the embodiment can synchronously improve the loading capacity and the flux weakening and speed expanding capacity, the existing large-notch motor and the existing small-notch motor are used as comparative examples, and electromagnetic field simulation analysis is respectively carried out at a constant torque stage and a constant power high-speed flux weakening stage. The permanent magnet synchronous motor is excited by a permanent magnet, weak magnetism is controlled in a constant power operation stage above a basic speed, and weak magnetism is realized by adopting a leakage flux path. The width W3 of the slot 121 of the motor having the stator core of the present embodiment shown in fig. 13 is equivalent to the width of the slot of the conventional large-slot motor shown in fig. 14, and is larger than the width of the slot of the conventional small-slot motor shown in fig. 15, and the magnet guide arm 130 is provided on the tooth body 112 of the tooth yoke 110 and extends to the slot 121. The width of the notch of the existing large-notch motor is set to be 2.9mm, and the width of the notch of the small-notch motor is set to be 0.7 mm. In the motor of the stator core of the present embodiment, the width W3 of the slot 121 is set to 2.9mm, the width W4 of the magnetic arm 130 is set to 0.6mm, and the width W5 of the magnetic isolation gap 131 is set to 0.8 mm.

In the no-load constant torque stage, referring to fig. 14, the existing large slot scheme has the least magnetic flux leakage (the number of magnetic flux lines of the magnetic flux leakage is 12), and the torque coefficient of the motor is the highest; referring to fig. 15, the existing small slot opening scheme has the largest magnetic flux leakage (the number of magnetic flux lines of the magnetic flux leakage is 17), and the torque coefficient of the motor is the smallest; referring to fig. 16, the motor of the present embodiment employs the magnetic conducting arm 130, and the magnetic leakage situation is equivalent to that of the existing large notch scheme (the number of magnetic lines of leakage magnetic force is 13), and is much smaller than that of the existing small notch scheme. Therefore, the motor using the flux guiding arm 130 has little influence on the leakage flux in the constant torque section.

In the stage of constant-power high-speed flux weakening, referring to fig. 17, the existing large notch scheme has the minimum magnetic flux leakage (the number of magnetic flux lines of the magnetic flux leakage is 11), the terminal voltage of the load of the motor is the maximum, and the corresponding field weakening and speed expanding range of the motor is the minimum; referring to fig. 18, the existing small notch scheme has the largest magnetic flux leakage (the number of magnetic flux leakage lines is 19), the minimum voltage at the load end of the motor, and the largest flux weakening and speed expansion range of the corresponding motor; referring to fig. 19, in the motor using the magnetic conductive arm 130 according to the present embodiment, the magnetic leakage situation is equivalent to that of the existing small notch scheme (the number of magnetic lines of leakage magnetic force is 16), and is greater than that of the existing large notch scheme, and the flux-weakening speed-expanding capability is equivalent to that of the existing small notch scheme.

In short, the motor adopting the magnetic conduction arm 130 in the embodiment has a torque coefficient and a loading capacity equivalent to those of the existing large notch scheme in the constant torque stage; in the stage of constant-power high-speed flux weakening, the load end voltage and the speed expansion range equivalent to those of the conventional small notch scheme are provided. Therefore, the loading capacity and the speed expanding range of the motor are considered simultaneously. It can be understood that the motor with the stator core of other embodiments can also synchronously improve the loading capacity and the flux weakening and speed expanding capacity, and the description is omitted.

Referring to fig. 4, 6, 8, 10 to 13, in another embodiment of the present application, a section of a tooth body 112 of a first lamination 100 perpendicular to an axis of a stator core is rectangular, and opposite sides of the tooth body 112 are respectively connected to a yoke portion 111 and a crown 113. The yoke portion 111 and the tooth body 112 form a T-shaped structure, and the width of the tooth body 112 is uniform, so that the structural strength of the tooth connecting yoke 110 is good. The second laminations 200 may also be constructed similarly to the first laminations 100 described above.

Referring to fig. 7 and 9, in another embodiment of the present application, a section of the tooth body 112 of the first lamination 100 in a direction perpendicular to an axis of the stator core is trapezoidal, a short bottom edge of the tooth body 112 is connected to the yoke portion 111, and a long bottom edge of the tooth body 112 is connected to the crown 113. The yoke 111 and the tooth body 112 form a T-shaped structure, and the width of the tooth body 112 gradually increases in the direction from the yoke 111 to the tooth crown 113, so as to increase the volume of the stator slot 120, and further to put more windings in the stator slot 120. The second laminations 200 may also be constructed similarly to the first laminations 100 described above.

Referring to fig. 1 to 5, in another embodiment of the present application, the first lamination 100 of any one of the above embodiments is selected, a plurality of first laminations 100 are stacked to form a lamination stack, and at least one second lamination 200 is stacked at each of two axial ends of the lamination stack. The assembly is achieved by lamination. The second laminations 200 positioned at two axial sides have the appearance of a conventional stator lamination, the tooth bodies 212 of the second laminations 200 are wider than the tooth bodies 112 of the first laminations 100, so that the strength of two ends of the stator core can be improved, the integral structural strength of the stator core can be ensured, the condition that the two ends of the stator core are easy to deform under stress is avoided, and the laminated first laminations 100 positioned in the middle area are used for synchronously improving the load carrying capacity and the weak magnetic speed expansion capacity of the motor.

Referring to fig. 1 to 13, in another embodiment of the present application, a stator is provided, which includes the above-mentioned stator core and a stator winding (not shown) wound on the tooth body 112. Since the stator adopts all the technical solutions of all the embodiments, all the beneficial effects brought by the technical solutions of the embodiments are also achieved, and are not described in detail herein.

In another embodiment of the present application, an electric machine is provided, which includes the above-mentioned stator and a rotor disposed coaxially with the stator. The motor may be a permanent magnet synchronous motor or other motor. The motor can be an inner rotor motor or an outer rotor motor. And is specifically set as required.

In another embodiment of the present application, there is provided a household appliance including the motor described above. The household appliance may be a compressor or other household appliance.

Referring to fig. 1 to 13, the stator core is configured as a first lamination 100 and a second lamination 200 which are stacked, a plurality of tooth connecting yokes 110 of the same lamination are annularly arranged, two ends of a yoke portion 111 of each tooth connecting yoke 110 are sequentially connected, a stator slot 120 is formed between two adjacent tooth bodies 112, and a slot 121 is formed between two adjacent tooth crowns 113. The stator iron core is assembled with a stator winding to form a stator, the stator winding generates magnetic flux at the tooth body 112 after being electrified, and magnetic lines of force on the stator enter the rotor from the tooth body 112 and the tooth crown 113, then enter the tooth crown 113 and the tooth body 112 of the adjacent tooth connecting yoke 110, and are closed through the yoke 111. The leakage magnetic force exists between the stator and the rotor, that is, part of the magnetic force lines on the rotor pass through the tooth crown 113 and the rotor and do not enter the tooth body 112 and the yoke 111, that is, the leakage magnetic force lines exist between the stator and the rotor. The magnetic flux guiding arms 130 are disposed on the tooth yoke 110 of the first lamination 100 and extend to the notches 121, so that some magnetic flux leakage lines connecting the magnetic flux guiding arms 130, the tooth yoke 110 and the rotor are increased during operation.

After the magnetic guide arm 130 is arranged, the leakage magnetic force line of the motor is enough less in the constant torque stage, is equivalent to the leakage of the existing large-notch motor and is far less than the leakage of the existing small-notch motor, so that the torque coefficient of the motor is high enough, and the motor has better loading capacity. After the magnetic guide arm 130 is arranged, the magnetic flux leakage of the motor is moderate in the constant-power high-speed flux weakening stage, the magnetic flux leakage is equivalent to the magnetic flux leakage of the existing small-slot motor and is larger than the magnetic flux leakage of the existing large-slot motor, the load end voltage of the motor end is moderate, the corresponding motor flux weakening and speed expanding range is moderate, and the flux weakening and speed expanding capacity of the motor is equivalent to that of the existing small-slot motor. According to the stator core, the stator with the stator core, the motor and the household appliance, the magnetic guide arm 130 is arranged on the tooth connecting yoke 110 of the first lamination 100 and extends to the notch 121, so that the loading capacity and the flux weakening and speed expanding capacity of the motor are synchronously improved.

The present invention is not intended to be limited to the particular embodiments shown and described, but is to be accorded the widest scope consistent with the principles and novel features herein disclosed.

Claims

1. A stator core comprising first and second laminations arranged in an axial stack, each of the first and second laminations comprising a plurality of tooth links arranged in a ring, each tooth link comprising a yoke portion, a tooth body connected to the yoke portion, and a tooth crown connected to an end of the tooth body remote from the yoke portion, opposite ends of the yoke portion of each tooth link in the same first or second lamination being connected in series, each tooth body extending in a radial direction of the corresponding yoke portion, a region between two adjacent tooth bodies forming a stator slot, a region between at least two adjacent tooth crowns forming a slot, the stator slot being in communication with the slot; the tooth yoke in the first lamination is arranged corresponding to the tooth yoke in the second lamination; and a magnetic conduction arm is formed on the tooth connection yoke of the first lamination in an extending manner, and the tail end of the magnetic conduction arm extends to the notch of the first lamination.

2. The stator core of claim 1 wherein adjacent two of the tooth yoke yokes of the same first or second lamination are spliced between yoke portions thereof;

3. The stator core according to claim 1, wherein the tooth body has a rectangular cross section perpendicular to an axis of the stator core, and opposite sides of the tooth body are connected to the yoke portion and the crown, respectively;

4. The stator core according to claim 1 wherein a plurality of the first lamination sheets are stacked to form a lamination stack, and at least one of the second lamination sheets is stacked to be disposed at both axial ends of the lamination stack, respectively.

5. The stator core according to any one of claims 1 to 4, wherein root portions of the magnetic guide arms on both sides of the tooth body extend to the notch in a direction away from the yoke portion, the magnetic guide arms are respectively spaced from the tooth body and the tooth crown to form a magnetic isolation air gap, and a magnetic isolation gap is formed between two magnetic guide arms on two adjacent tooth connecting yokes and corresponding to the same notch at the notch.

6. The stator core according to any one of claims 1 to 4, wherein the magnetic guide arms extend to the notches in the middle of two sides of the tooth body in the direction away from the yoke portion, the magnetic guide arms are respectively spaced from the tooth body and the tooth crown to form magnetic isolation air gaps, and a magnetic isolation gap is formed between two magnetic guide arms on two adjacent tooth connecting yokes and corresponding to the same notch at the notch.

7. The stator core according to any one of claims 1 to 4, wherein the magnetic guide arms extend to the notches at two ends of the tooth crown in a direction away from the tooth body, a magnetic isolation air gap is formed between the magnetic guide arms and the tooth crown at a spacing, and a magnetic isolation gap is formed at the notches between two magnetic guide arms corresponding to the same notch on two adjacent tooth connecting yokes.

8. The stator core according to claim 7 wherein said crown includes two oppositely disposed shoulders connected to said body; the magnetic isolation air gap extends to the connection position of the shoulder part and the tooth body, or the magnetic isolation air gap extends to the middle part of the shoulder part.

9. The stator core according to any one of claims 1 to 4, wherein the flux guide arms extend tangentially to the slots at both ends of the crown, a side of the flux guide arms facing away from the yoke is spaced from the yoke by a smaller distance than a side of the crown facing away from the yoke, and a magnetic isolation gap is formed between two flux guide arms on two adjacent tooth connecting yokes and corresponding to the same slot at the slot.

10. The stator core according to any one of claims 1 to 4, wherein the connecting portion of the flux guide arm between two adjacent tooth connecting yokes extends to the notch in a direction away from the yoke portion in a radial direction, and a magnetic isolation gap is formed between the end of the flux guide arm and the corresponding tooth crown at a spacing.

11. The stator core according to claim 1, wherein the two magnetic conductive arms are symmetrically distributed on the tooth connecting yokes with a radial direction of the tooth body as an axis, a magnetic isolation gap is formed between the two magnetic conductive arms corresponding to the same notch on two adjacent tooth connecting yokes, and a width of the magnetic isolation gap is smaller than a width of the notch.

12. The stator core according to claim 11, wherein the magnetic arm extends to the slot in a direction away from the yoke at a root portion of the two sides of the tooth body, and the magnetic arm forms a magnetic isolation air gap with the tooth body and the tooth crown at a spacing.

13. The stator core according to claim 11, wherein the magnetic arm extends to the slot in a direction away from the yoke in a middle portion of two sides of the tooth body, and the magnetic arm forms a magnetic isolation air gap with the tooth body and the tooth crown at a distance.

14. The stator core according to claim 11, wherein the magnetic guide arms extend to the notches at two ends of the tooth crown in a direction away from the tooth body, and a magnetic isolation air gap is formed between the magnetic guide arms and the tooth crown at an interval.

15. The stator core according to claim 14 wherein said crown includes two oppositely disposed shoulders connected to said body; the magnetic isolation air gap extends to the connection position of the shoulder part and the tooth body, or the magnetic isolation air gap extends to the middle part of the shoulder part.

16. The stator core according to claim 11 wherein the flux guide arms extend tangentially to the slots at both ends of the crown, the side of the flux guide arms distal from the yoke being spaced from the yoke less than the side of the crown distal from the yoke.

17. A stator comprising the stator core according to any one of claims 1 to 16 and a stator winding wound around the tooth body.

18. An electrical machine comprising a stator according to claim 17 and a rotor disposed coaxially with the stator.

19. A household appliance comprising an electric machine according to claim 18.