Lead-acid batteries presses cover plate device
Technical Field
The utility model relates to a lead acid battery production field especially relates to a lead acid battery cover plate device.
Background
A lead-acid battery is a storage battery with electrodes mainly made of lead and lead oxide, and electrolyte is sulfuric acid solution, so that a cover plate of the battery needs to be compressed to prevent acid liquor from leaking; whether the cover plate is firm or not directly influences the service life of the battery put on the market at the later stage, if the driven cover plate is not firm, the inside of the battery is flushed due to overlarge pressure, and the normal use of the battery is directly influenced, so the firmness degree of the battery cover plate in the pressing process is quite critical; most present battery cover plates are detected manually, manual labor intensity is increased undoubtedly for batch production of batteries, and manual inspection quality cannot be guaranteed and efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a lead-acid batteries voltage cover plate device for solving above-mentioned problem.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
the utility model provides a lead acid battery cover plate device, is including feeding mechanism, drive mechanism, support frame, the controller that is used for carrying the battery, feeding mechanism sets up on the support frame, drive mechanism sets up feeding mechanism is last, the controller is located support frame one side position still is including the hold-down mechanism who is used for the battery cover plate to compress tightly, hold-down mechanism is located the support frame top.
Preferably: the transmission mechanism comprises a transmission motor and a gear, the transmission motor is connected to the support frame through a bolt, the gear is connected to the feeding mechanism, and the transmission motor is connected to the controller through an electric wire.
By the arrangement, the power provided by the transmission motor is uniformly transmitted by the gear, so that the battery can be conveyed by the feeding mechanism.
Preferably: drive mechanism includes drive motor, sprocket, chain, drive motor passes through bolted connection and is in on the support frame, the sprocket is connected feeding mechanism, the chain is located the sprocket outside, drive motor passes through the connection of electric lines and is in on the controller.
According to the arrangement, the power provided by the transmission motor is uniformly transmitted by the chain wheel and the chain, so that the battery can be conveyed by the feeding mechanism.
Preferably: hold-down mechanism includes lift seat, pinch roller, fixed plate, infrared distance measuring sensor, lead screw, elevator motor, the lead screw downside passes through the bearing and connects on the support frame, elevator motor rotation portion key-type is in the lead screw lower extreme, the lift seat passes through threaded connection the lead screw upside, both ends are passed through the bearing and are connected around the pinch roller on the lift seat, both ends pass through screwed connection around the fixed plate and are in lift seat bottom, infrared distance measuring sensor passes through the buckle and connects on the fixed plate, infrared distance measuring sensor's model is GP2Y0A21YK0F, infrared distance measuring sensor passes through the connection of electric lines and is in on the controller, elevator motor passes through the connection of electric lines and is in on the controller.
So set up, through elevator motor drives the lead screw rotates, can realize the lift of lift seat and then control the distance at pinch roller bottom and battery top utilizes infrared distance measuring sensor detects the distance at battery top to through the controller controls elevator motor's rotation.
Preferably: feeding mechanism includes conveyer belt, conveying roller, both ends are passed through the bearing and are connected on the support frame about the conveying roller, the conveyer belt sets up the conveying roller outside, the controller passes through screwed connection and is in support frame one side, the model of controller is FX2N type PLC controller.
So set up, through drive mechanism will power transmission to every on the conveying roller, and then drive the battery through the conveyer belt and remove.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the height of the battery is detected by using an infrared sensor, the distance between a pressing roller and the top of the battery is adjusted by using a controller, and then a pressing cover sheet of the battery is pressed, so that the pressing cover sheet of the battery can be quickly pressed;
2. come to detect the cover plate at battery top through two sets of infrared distance measuring sensors, to the cover plate that does not compress tightly, compress tightly the cover plate through the repetition of two compression rollers, guarantee then that whole battery production back pressure cover plate can compress tightly with the laminating of battery top completely.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic structural diagram of an embodiment 1 of a lead-acid battery cover plate pressing device according to the present invention;
FIG. 2 is a schematic structural diagram of an embodiment 2 of a lead-acid battery cover plate pressing device according to the present invention;
fig. 3 is a partial part diagram of an embodiment 1 of a transmission mechanism of a lead-acid battery cover plate pressing device according to the present invention;
fig. 4 is a partial part diagram of an embodiment 2 of a transmission mechanism of a lead-acid battery cover plate pressing device according to the present invention;
fig. 5 is a top view of a lead-acid battery cover pressing device according to the present invention;
fig. 6 is a circuit flow diagram of a lead-acid battery cover plate pressing device according to the present invention.
The reference numerals are explained below:
1. a hold-down mechanism; 2. a feeding mechanism; 3. a transmission mechanism; 4. a support frame; 5. a controller; 11. a lifting seat; 12. a pressure roller; 13. a fixing plate; 14. an infrared ranging sensor; 15. a lead screw; 16. a lifting motor; 21. a conveyor belt; 22. a conveying roller; 31. a drive motor; 32. a gear; 312. a sprocket; 313. and a chain.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be further explained with reference to the accompanying drawings:
the utility model provides a lead acid battery cover plate device, is including the feeding mechanism 2, drive mechanism 3, support frame 4, the controller 5 that are used for carrying the battery, and feeding mechanism 2 sets up on support frame 4, and drive mechanism 3 sets up on feeding mechanism 2, and controller 5 is located 4 one side positions of support frame, still includes hold-down mechanism 1 that is used for the battery cover plate to compress tightly, and hold-down mechanism 1 is located 4 tops of support frame.
Example 1
As shown in fig. 1, 3, 5 and 6, the transmission mechanism 3 includes a transmission motor 31 and a gear 32, the transmission motor 31 is connected to the support frame 4 through a bolt, the gear 32 is connected to the lower end of the conveying roller 22 through a key, the transmission motor 31 is connected to the controller 5 through an electric wire, and the gear 32 is used for uniformly transmitting the power provided by the transmission motor 31, so that the battery can be conveyed by the feeding mechanism 2; the pressing mechanism 1 comprises a lifting seat 11, a pressing roller 12, a fixing plate 13, an infrared distance measuring sensor 14, a lead screw 15 and a lifting motor 16, wherein the lower side of the lead screw 15 is connected to a support frame 4 through a bearing, the rotating part of the lifting motor 16 is connected to the lower end of the lead screw 15 in a key mode, the lifting seat 11 is connected to the upper side of the lead screw 15 through threads, the front end and the rear end of the pressing roller 12 are connected to the lifting seat 11 through bearings, the front end and the rear end of the fixing plate 13 are connected to the bottom of the lifting seat 11 through screws, the infrared distance measuring sensor 14 is connected to the fixing plate 13 through a buckle, the infrared distance measuring sensor 14 is connected to a controller 5 through wires, the lifting motor 16 is connected to the controller 5 through wires, the lifting motor 16 drives the lead screw 15 to rotate, the lifting seat 11 can lift to control, thereby controlling the rotation of the elevating motor 16 by the controller 5; feeding mechanism 2 includes conveyer belt 21, conveying roller 22, and both ends pass through the bearing connection on support frame 4 about the conveying roller 22, and conveyer belt 21 sets up in the conveying roller 22 outside, and controller 5 passes through screwed connection in support frame 4 one side, comes power transmission to every conveying roller 22 through drive mechanism 3 on, and then drives the battery through conveyer belt 21 and removes.
The working principle is as follows: when the device is used, a lead-acid battery is placed in the middle of the other side of the support frame 4, a cover plate needing to be compressed is placed at the corresponding position of the battery, the distance from the bottom of the compression roller 12 to the top of the battery is measured and input into the controller 5, and real-time data are obtained; at this time, the controller 5 controls the transmission motor 31 to rotate, the transmission motor 31 drives the conveying roller 22 to rotate through the rotating part, the gear 32 is used for transmitting other conveying rollers 22, the conveying belt 21 is driven to rotate through the conveying roller 22, and the battery is driven to move through the rotation of the conveying belt 21; when the battery moves to the position of the fixing plate 13, the infrared distance measuring sensor 14 is used for measuring the position of the top of the battery needing to be pressed, when the measured data is greater than the set actual data, the controller 5 is used for controlling the transmission motor 31 to stop rotating, further indicating that no cover plate exists on the top of the battery, and the battery without the cover plate is taken out and then restarted; when the measured data is smaller than the set actual data, the controller 5 controls the rotating part of the lifting motor 16 to drive the screw rod 15 to rotate, the rotation of the screw rod 15 is used for driving the lifting seat 11 to move downwards, the moving distance at the moment is real-time data in the controller, therefore, the bottom of the pressing roller 12 is just attached to the top of the battery, when the pressing roller 12 falls down, a cover sheet at the top of the battery is just positioned under the pressing roller 12, the battery moves through the rotation of the conveyer belt 21, and when the battery moves, the pressing roller 12 rotates at the top of the battery to press the cover sheet tightly; when the battery with the pressed cover plate moves to the fixing plate 13 on one side, the cover plate of the battery is detected and pressed by the same method; the descending distance of the pressure roller 12 on one side is longer than that of the pressure roller 12 on the other side, and the specific numerical value needs to be specifically set when debugging.
Example 2
As shown in fig. 2 and 4, the difference between the embodiment 2 and the embodiment 1 is that the transmission mechanism 3 includes a transmission motor 31, a sprocket 312 and a chain 313, the transmission motor 31 is connected to the support frame 4 by bolts, the sprocket 312 is connected to the lower end of the conveying roller 22 by key, the chain 313 is located outside the sprocket 312, the transmission motor 31 is connected to the controller 5 by wires, and the sprocket 312 and the chain 313 are used to uniformly transmit the power provided by the transmission motor 31, so that the battery can be conveyed by the feeding mechanism 2.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.