CN211404197U - Full-automatic sign indicating number inspection adds gasket equipment of magnetizing - Google Patents
Full-automatic sign indicating number inspection adds gasket equipment of magnetizing Download PDFInfo
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- CN211404197U CN211404197U CN202020242831.0U CN202020242831U CN211404197U CN 211404197 U CN211404197 U CN 211404197U CN 202020242831 U CN202020242831 U CN 202020242831U CN 211404197 U CN211404197 U CN 211404197U
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Abstract
The utility model discloses a full-automatic mark sign indicating number inspection adds gasket equipment of magnetizing, including the workstation and set gradually the material loading station on the workstation, carry the station, spout a yard station, inspection letter sorting station, arrange the station of magnetizing, material loading station department is equipped with automatic feeding mechanism, it is equipped with transport mechanism to carry station department, it is equipped with spouts a yard mechanism to spout a yard station department, inspection letter sorting station department is equipped with inspection letter sorting mechanism, inspection letter sorting mechanism includes visual detection camera and screening mechanism, it is equipped with arrangement mechanism and magnetizes the mechanism to magnetize station department. The utility model discloses can spout sign indicating number, arrange and magnetize to the product automatically, degree of automation is high, has increased inspection letter sorting station moreover, can detect and select unqualified product to the product after spouting the sign indicating number, has improved work efficiency and product percent of pass.
Description
Technical Field
The utility model relates to a magnetizing equipment technical field, in particular to full-automatic sign indicating number inspection adds gasket magnetizing equipment.
Background
The production of the magnet involves a plurality of processes of discharging, code spraying, marking, gasket adding, magnetizing and the like, at present most of the processes are completed by manual operation, the time required by production is greatly increased by circulation and operation among the processes, meanwhile, the manual operation easily causes poor consistency, especially, the consistency of the manual code spraying is difficult to meet the magnet with high requirement on the code spraying position, and the adverse conditions of missing spraying, position error and the like easily occur. In the gasket adding process, manual operation easily causes excessive or missing addition of gaskets, thereby causing wrong packaging quantity and even influencing product quality. In the magnetizing procedure, the manual magnetizing speed is slow, so that the requirement of mass production efficiency is difficult to meet, and the situations of wrong magnetizing direction, missing charging, unsaturation and the like are easily caused. The manual operation has a large demand for the number of personnel and high labor cost, so that equipment for automating and integrating the procedures is urgently needed to improve the production efficiency.
Chinese patent (publication number: CN206040424U) discloses an automatic code-spraying magnetizing and gasket-adding device for small-size magnets, which comprises a feeding station, a marking station, a pushing station, a magnetizing station and a cutting station which are arranged in sequence, wherein the feeding station comprises a vibrating disc and a linear vibrator which are connected with each other; the feeding station comprises a conveying device; the marking station comprises a code sprayer which is arranged above the conveying device; the material pushing station comprises a material pushing mechanism and a guide rail, and products can fall onto the guide rail from the conveying device; the magnetizing station comprises a magnetizing head, and the magnetizing head is arranged in the middle of the guide rail; the blanking station is arranged at one end, far away from the conveying device, of the guide rail. The mass automatic production can be realized, however, when the code spraying device sprays codes to the product, phenomena such as missing spraying and wrong spraying are easy to occur, and the qualification rate of the product is influenced.
Disclosure of Invention
Aiming at the defects of the prior art, the full-automatic mark code inspection gasket magnetizing equipment is provided, the product can be automatically sprayed with codes, arranged and magnetized, the automation degree is high, the inspection sorting stations are additionally arranged, the product after the code spraying can be detected and unqualified products can be selected, and the working efficiency and the product qualification rate are improved.
In order to achieve the above object, the present invention provides the following technical solutions.
A full-automatic mark code inspection gasket magnetizing device comprises a workbench, and a feeding station, a conveying station, a code spraying station, an inspection sorting station and an arrangement magnetizing station which are sequentially arranged on the workbench, wherein an automatic feeding mechanism is arranged at the feeding station and comprises a vibrating disc pushing element; a conveying mechanism is arranged at the conveying station and comprises a conveying belt component for conveying products, and the pushing element pushes the products at the outlet of the vibrating disc to the conveying belt component; a code spraying mechanism is arranged at the code spraying station and comprises a code sprayer for spraying codes to products, and the code sprayer is arranged above the conveyor belt assembly to spray codes to the products on the conveyor belt assembly; the inspection sorting station is provided with an inspection sorting mechanism, the inspection sorting mechanism comprises a visual inspection camera and a screening mechanism, the visual inspection camera shoots the products after being subjected to code spraying by the code spraying mechanism and transmits the shot images to the control system, the screening mechanism classifies the products shot by the camera lens, and the control system controls the screening mechanism to act; the magnetizing device is characterized in that a arranging mechanism and a magnetizing mechanism are arranged at the magnetizing station, the arranging mechanism comprises an arranging track and a pushing mechanism, the arranging track is connected with the conveyor belt component, so that products can move to the arranging track from the conveyor belt component, the pushing mechanism pushes the products on the arranging track to the magnetizing mechanism, the magnetizing mechanism comprises a magnetizing machine, and the magnetizing machine magnetizes the products.
The utility model has the advantages that: when the device is used, a product is firstly placed in the vibrating disc, and the product at the outlet of the vibrating disc is pushed to the transmission belt component through the pushing element; the conveyor belt assembly drives the product to a code spraying station, the position sensor identifies whether the product is in place or not, code spraying operation is carried out on the product through a code spraying device, after code spraying is finished, the conveyor belt assembly continues to drive the product to move to a checking and sorting station, the product after code spraying by the code spraying device is shot through a visual detection camera, the shot image is uploaded to a control system, after shooting is finished, the conveyor belt assembly continues to drive the product to be transferred to a screening mechanism, whether the code spraying pattern on the product meets the requirement or not is judged through the control system to control the action of the screening mechanism, when the code spraying pattern on the product does not meet the requirement, the control system controls the screening mechanism to be started, so that the product at the screening mechanism is blown away from the conveyor belt assembly to be screened and discharged, the working efficiency and the product qualification rate are improved, when the code spraying pattern on the product meets the requirement, the control system controls the screening mechanism not to be started, the conveyor belt assembly continues to drive the products to enter the next procedure for arrangement and magnetization, the automation degree is high, and the processing is convenient.
As an improvement of the utility model, the conveyor belt subassembly includes feeding conveyor belt and drive feeding driving motor of feeding conveyor belt transmission, it will to push away the material component the exit product propelling movement of vibration dish is to feeding conveyor belt on.
As an improvement of the utility model, screening mechanism includes that high pressure blower and defective products retrieve the box, control system control thereby high pressure blower starts or closes and realize classifying the screening to the product, high pressure blower is located one side of conveyer belt subassembly, the defective products is retrieved the opposite side that the box is located the conveyer belt subassembly.
As an improvement of the utility model, the horizontal guide track of arranging the vertical guide track that the track includes vertical setting and level setting, vertical guide track one end connect in the conveyer belt subassembly, the vertical guide track other end connect in horizontal guide track, pushing equipment is including being located push away the material cylinder of pushing away of horizontal guide track one side.
As an improvement of the utility model, vertical guide track with the conveyer belt subassembly junction is equipped with belt pressing mechanism, belt pressing mechanism is including pressing belt, alignment jig and setting up first pinch roller, second pinch roller and the third pinch roller on the alignment jig, wherein first pinch roller is located vertical guide track side, the second pinch roller is located the conveyer belt subassembly top, it locates to press the cover first pinch roller, second pinch roller and third pinch roller, just the press belt with between the conveyer belt subassembly the press belt with be formed with the interval that supplies the product to remove respectively between the vertical guide track.
As an improvement of the utility model, the orbital both sides of vertical guide are equipped with first width adjusting baffle, are formed with the passageway that supplies the product to remove between two first width adjusting baffle, first width adjusting baffle is installed on first width adjusting support through the lead screw respectively, the orbital both sides of horizontal guide are equipped with second width adjusting baffle, are formed with the passageway that supplies the product to remove between two second width adjusting baffle, second width adjusting baffle is installed on second width adjusting support through the lead screw respectively.
As an improvement of the utility model, the orbital side of vertical guide is equipped with first height adjusting baffle, be formed with the interval that supplies the product to remove between first height adjusting baffle and the vertical guide track, first height adjusting baffle passes through the lead screw and installs on first height adjusting support, the orbital top of horizontal guide is equipped with the high adjusting baffle of second, be formed with the interval that supplies the product to remove between high adjusting baffle of second and the vertical guide track, the high adjusting baffle of second passes through the lead screw and installs on the high adjusting support of second.
As an improvement of the utility model, still be equipped with the branch material station that is located range magnetization station back station on the workstation, divide material station department to be equipped with feed mechanism, feed mechanism is including being located horizontal guide track terminal branch flitch and drive divide the flitch along the perpendicular to horizontal guide rail direction reciprocating motion's branch material cylinder, divide to be equipped with the first position sensor who is used for detecting the product on the flitch, first position sensor adjustable set up in divide on the flitch.
As an improvement, divide material station department still to be equipped with storage mechanism, storage mechanism includes the storage conveyer belt and drives the driven storage driving motor of storage conveyer belt, be equipped with a plurality of storage check on the storage conveyer belt, the storage conveyer belt is followed divide the direction setting of flitch motion.
As an improvement of the utility model, the storage mechanism is also including setting up in the terminal second position sensor of storage conveyer belt.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the automatic feeding mechanism of the present invention.
Fig. 3 is an enlarged schematic view of the point a in fig. 2 according to the present invention.
Fig. 4 is a schematic view of the belt pressing mechanism of the present invention.
Fig. 5 is a schematic view of the code spraying mechanism of the present invention.
Fig. 6 is a schematic view of the inspection and sorting mechanism of the present invention.
Fig. 7 is a schematic diagram of the alignment mechanism and the magnetizing mechanism of the present invention.
Fig. 8 is a schematic view of the material distributing mechanism and the material storing mechanism of the present invention.
In the figure, 1, a workbench; 2. an automatic feeding mechanism; 21. a vibrating pan; 22. a first material pushing cylinder; 23. a second material pushing cylinder; 3. a transport mechanism; 31. a feed conveyor belt; 32. a feed drive motor; 33. a belt pressing mechanism; 34. pressing the belt; 35. an adjusting bracket; 36. a first pinch roller; 37. a second pinch roller; 38. a third pinch roller; 4. a code spraying mechanism; 41. a code spraying device; 5. inspecting the sorting mechanism; 51. a visual inspection camera; 52. a high pressure blower; 53. a defective product recovery box; 6. an arrangement mechanism; 61. a vertical material guide rail; 62. a horizontal material guide rail; 63. a material pushing cylinder; 64. a first width adjustment baffle; 65. a second width adjustment baffle; 66. a first height adjustment baffle; 67. a second height adjustment baffle; 7. a magnetizing mechanism; 71. a magnetizing machine; 8. a material distributing mechanism; 81. a material distributing plate; 82. a material distributing cylinder; 83. a first position sensor; 9. a material storage mechanism; 91. a material storage conveying belt; 92. a storage driving motor; 93. a second position sensor.
Detailed Description
The invention is further explained by combining the attached drawings.
Referring to fig. 1 to 8, show a full-automatic sign indicating number inspection adds gasket magnetization equipment, including workstation 1 with set gradually the material loading station on the workstation 1, carry the station, spout a yard station, inspection letter sorting station, arrange the station that magnetizes, this equipment sets up in the ya keli protection casing of taking the door, makes equipment be in safe clean environment, reduces external influence and the damage to equipment, can reach simultaneously and supervise equipment running state at any time, in time discover equipment unusual, lifting means life.
Material loading station department is equipped with automatic feeding mechanism 2, automatic feeding mechanism 2 includes vibration dish 21 and pushes away the material component, in this embodiment, vibration dish 21 includes first vibration dish and second vibration dish, and first vibration dish is used for placing the magnet, and second vibration dish is used for placing the gasket, pushes away the material component including the first cylinder that is located first vibration dish exit and the second cylinder that is located second vibration dish exit, and first vibration dish exit is equipped with the magnet position sensor who detects whether the magnet targets in place, and second vibration dish exit is equipped with the gasket position sensor who detects whether the gasket targets in place.
The conveying station is provided with a conveying mechanism 3, the conveying mechanism 3 comprises a conveying belt assembly for conveying products, the conveying belt assembly comprises a feeding mounting frame, a feeding conveying belt 31, a feeding driving wheel, a feeding driven wheel and a feeding driving motor 32, the feeding driving wheel and the feeding driven wheel are respectively rotatably mounted on the feeding mounting frame, the feeding conveying belt 31 is sleeved between the feeding driving wheel and the feeding driven wheel, the feeding driving motor 32 is arranged on the feeding mounting frame and is in transmission connection with the feeding driving wheel, a first air cylinder pushes a magnet at an outlet of a first vibrating disc to the feeding conveying belt 31, a second air cylinder pushes a gasket at an outlet of a second vibrating disc 22 to the feeding conveying belt 31, and the first air cylinder and the second air cylinder sequentially act, so that the magnet and the gasket alternately enter the feeding conveying belt 31, the feeding driving motor 32 drives the feeding driving wheel to rotate, so that the feeding driving wheel is driven by the feeding conveying belt 31 to rotate, and the feeding conveying belt 31 can convey magnets and gaskets. Still be equipped with two baffles on the feeding conveyer belt 31, be formed with the feedstock channel who supplies the product to pass between two baffles, feedstock channel's width and the width looks adaptation of product for on the product can get into conveyer belt subassembly in order, avoid getting into a plurality of work pieces simultaneously.
Spout a yard station department and be equipped with a yard mechanism 4, spout a yard mechanism 4 including the yard position sensor that spouts that is used for discernment product position and spout the code spraying device 41 of sign indicating number operation to the product, spout a yard position sensor and be used for detecting whether the product targets in place, spout a yard position sensor 41 through the support set up in feeding conveyer belt 31 top is in order to right product on the feeding conveyer belt 31 spouts a yard operation, and feeding conveyer belt 31 drives the product to spouting when yard station department, spouts a yard position sensor and detects the product and targets in place, and rethread code spraying device 41 spouts the sign indicating number to the product.
The inspection and sorting station is provided with an inspection and sorting mechanism 5, the inspection and sorting mechanism 5 comprises a visual inspection camera 51 and a screening mechanism, a detection position sensor is arranged in front of the visual inspection camera 51, a screening position sensor is arranged in front of the screening mechanism, the product is detected to be in place by the detection position sensor, the visual inspection camera 51 is used for shooting the product after being sprayed by the code spraying mechanism 4 and transmitting the shot image to a control system, the screening position sensor is used for detecting that the product is in place, the screening mechanism is used for classifying the product after being shot by a camera lens, and the control system is used for controlling the action of the screening mechanism; particularly, the utility model provides a screening mechanism includes high pressure blower 52 and defective products recovery box 53, control system control thereby high pressure blower 52 starts or closes and realize classifying the screening to the product, high pressure blower 52 is located one side of conveyer belt subassembly, defective products recovery box 53 is located the opposite side of conveyer belt subassembly.
The product after being sprayed with the code by the code spraying device 41 is shot by the visual detection camera 51, the shot image is uploaded to the control system, after the shooting is finished, the conveyor belt assembly continues to drive the product to be transferred to the screening mechanism, and whether the code spraying pattern on the product meets the requirement is judged by the control system to control the action of the screening mechanism.
Software in the control system analyzes the image, finds the characters integrally, and then confirms whether the code spraying of the characters is clear or not by confirming the single character. After finding out the character, judging whether the vertical deviation and the horizontal deviation of the character at the central point of the product meet the requirements or not. Whether the code spraying patterns on the products meet the requirements is judged through the control system, the screening mechanism is controlled to act, when the code spraying patterns on the products do not meet the requirements, the control system controls the screening mechanism to be started, the air supply of the high-pressure air blower 52 is realized through the air source, the products at the screening mechanism are blown away from the feeding conveyer belt 31 to be screened, when the code spraying patterns on the products meet the requirements, the control system controls the screening mechanism not to be started, and the conveyer belt assembly continues to drive the products to enter the next process.
Through will the box is retrieved to defective products sets up with high pressure blower 52 relatively, when high pressure blower 52 screened unqualified product, high pressure blower 52 blown the product on feeding conveyer belt 31 to unqualified hopper department, collected the unqualified product through unqualified hopper, subsequent centralized processing of being convenient for.
The magnetizing device is characterized in that a arranging mechanism 6 and a magnetizing mechanism 7 are arranged at the magnetizing station, the arranging mechanism 6 comprises an arranging track and a pushing mechanism, the arranging track is connected with the conveyor belt component, so that products can move to the arranging track from the conveyor belt component, the pushing mechanism pushes the products on the arranging track to the magnetizing mechanism 7, the magnetizing mechanism 7 comprises a magnetizing machine 71, and the magnetizing machine 71 magnetizes the products.
Specifically, the arrangement track comprises a vertical guide track 61 and a horizontal guide track 62, the vertical guide track 61 is vertically arranged, the horizontal guide track 62 is horizontally arranged, one end of the vertical guide track 61 is connected to the tail end of the feeding conveyor belt, the other end of the vertical guide track 61 is connected to the horizontal guide track 62, the pushing mechanism comprises a pushing cylinder 63 located on one side of the horizontal guide track 62, a piston rod of the pushing cylinder 63 is connected with a pushing block, when a product moves to the tail end along the feeding conveyor belt, the product enters the horizontal guide track 62 along the vertical guide track 61, the product on the horizontal guide track 62 is pushed by the pushing cylinder 63 to move forwards to the magnetizing mechanism 7, and then the magnetizing mechanism 71 magnetizes the product.
The device of the utility model also comprises a PLC electrical control system, which controls the above mechanisms to independently and alternately work.
The utility model discloses a device can automatic feeding, spout a yard, inspection screening and magnetize, and degree of automation is high, has saved production time and human cost, has improved production efficiency, has increased visual detection camera 51 and screening mechanism moreover, can detect and select unqualified product to the product after spouting the yard, has improved work efficiency and product percent of pass. The full-automatic high-precision continuous code spraying of the product can be realized, the defects of missing spraying, wrong spraying and the like in manual discharging are avoided, the production efficiency is greatly improved, and the labor cost is saved.
The vertical material guide rail 61 with the conveyor belt assembly junction is equipped with belt pressing mechanism 33, belt pressing mechanism 33 is including pressing 34, alignment jig 35 and setting up first pinch roller 36, second pinch roller 37 and third pinch roller 38 on alignment jig 35, and alignment jig 35 installs on workstation 1, wherein first pinch roller 36 is located vertical material guide rail 61 side, second pinch roller 37 is located the feeding conveyer belt top, press 34 cover is located on first pinch roller 36, second pinch roller 37 and the third pinch roller 38, and be formed with the interval that supplies the product to remove respectively between belt pressing 34 and the feeding conveyer belt, between belt pressing 34 and the vertical material guide rail 61.
When the magnet and the gasket are conveyed to the tail end of the feeding conveyor belt, the pressing belt 34 is attached to the feeding conveyor belt, and the pressing belt 34 is attached to the vertical guide rail 61, so that the possibility that the magnet and the gasket cannot fall into the preset rail due to inertia flying can be prevented. The adjusting frame 35 is provided with a spring for adjusting the tightness of the press belt 34 automatically when the magnet is conveyed into the press belt 34. The pinch roller is of a concave structure and can be suitable for conveying square, round, tile-shaped and part of special-shaped magnets.
As an improvement of the utility model, two sides of the vertical material guiding rail 61 are provided with first width adjusting baffles 64, the first width adjusting baffles 64 are respectively installed on the first width adjusting bracket through screws, a channel for moving the product is formed between two first width adjusting baffles 64, the first width adjusting bracket is installed on the workbench 1, two sides of the horizontal material guiding rail 62 are provided with second width adjusting baffles 65, a channel for moving the product is formed between two second width adjusting baffles 65, the second width adjusting baffles 65 are respectively installed on the second width adjusting bracket through screws, the second width adjusting bracket is installed on the workbench 1, and the width of the product is adapted through the channel between two first width adjusting baffles 64 and the channel between two second width adjusting baffles 65, so as to limit and guide the movement of the product, the product moves along the channel, and the width adjusting baffle is adjustably mounted on the width adjusting bracket through the screw rod, so that the width of the channel between the two width adjusting baffles can be adjusted, and the width of different products can be adapted.
A first height adjusting baffle 66 is arranged beside the vertical material guiding rail 61, a space for the movement of products is formed between the first height adjusting baffle 66 and the vertical material guiding rail 61, the first height adjusting baffle 66 is mounted on a first height adjusting bracket through a screw rod, the first height adjusting bracket is mounted on the workbench 1, a second height adjusting baffle 67 is arranged above the horizontal material guiding rail 62, the second height adjusting baffle 67 is mounted on a second height adjusting bracket through a screw rod, a space for the movement of products is formed between the second height adjusting baffle 67 and the vertical material guiding rail 61, the second height adjusting bracket is mounted on the workbench 1, and the product height is adapted through the space between the first height adjusting baffle 66 and the vertical material guiding rail 61 and the space between the second height adjusting baffle 67 and the horizontal material guiding rail 62, thereby to carrying out spacing direction to the removal of product, the product removes along the passageway, and the altitude mixture control baffle all through lead screw adjustable mounting on the altitude mixture control support moreover to make interval between first altitude mixture control baffle 66 and the vertical guide track 61, the interval between second altitude mixture control baffle 67 and the horizontal guide track 62 can be adjusted, thereby the height of the different products of adaptation.
As an improvement of the utility model, still be equipped with the branch material station that is located range magnetization station back station on the workstation 1, divide material station department to be equipped with feed mechanism 8, feed mechanism 8 is including being located horizontal guide track 62 terminal branch flitch 81 and drive divide flitch 81 along the perpendicular to horizontal guide track 62 direction reciprocating motion's branch material cylinder 82.
The material distributing plate 81 is provided with a first position sensor 83 for detecting a product, the product moves to a set position along the horizontal material guiding rail 62 by arranging the first position sensor 83, when the product is detected by the first position sensor 83, the first position sensor 83 transmits a detection signal to the control system, the control system controls the material distributing cylinder 82 to act, the material distributing cylinder 82 pushes the material distributing plate 81 to move, a certain number of product material sections are pushed out of the horizontal material guiding rail 62 by the material distributing plate 81, the material distributing plate 81 resets after pushing out the product material sections and continues to work, the product material sections pushed out by the material distributing plate 81 are in fixed length and can be directly packaged, and the first position sensor 83 is adjustably arranged on the material distributing plate 81. Through adjusting the position of first position sensor 83 on dividing the flitch 81, can adjust the length that divides flitch 81 to release the product material section to satisfy different demands.
The material distributing station is further provided with a material storing mechanism 9, the material storing mechanism 9 is arranged opposite to the material distributing mechanism 8, the material distributing mechanism 8 is arranged on one side of the horizontal material guiding track 62, the material storing mechanism 9 is arranged on the other side of the horizontal material guiding track 62, the material storing mechanism 9 comprises a material storing mounting frame, a material storing conveying belt 91, a material storing driving wheel, a material storing driven wheel and a material storing driving motor 92, the material storing driving wheel and the material storing driven wheel are respectively and rotatably mounted on the material storing mounting frame, the material storing conveying belt 91 is sleeved between the material storing driving wheel and the material storing driven wheel, the material storing driving motor 92 is arranged on the material storing mounting frame and is in transmission connection with the material storing driving wheel, the material storing conveying belt 91 is arranged along the moving direction of the material distributing plate 81, the material storing conveying belt 91 is provided, after the material distributing plate 81 pushes out a certain number of product material sections from the horizontal material guiding track 62, the product material sections fall into the material storage grids of the material storage conveying belt 91, and then the material storage driving motor 92 drives the material storage conveying belt 91 to move by the width of one material storage grid, so that the next material storage grid is positioned beside the horizontal material guiding track 62. Through setting up storage mechanism 9, can ensure that every product material section conveys alone, avoids inter attraction and collides with.
In addition, the storage mechanism 9 further comprises a second position sensor 93 arranged at the tail end of the storage conveying belt 91, after the storage conveying belt 91 is filled with a full product section, the product section on the storage conveying belt 91 is moved to the second position sensor 93, when a product is detected through the second position sensor 93, the second position sensor 93 transmits a detection signal to the control system, and the control system stops the operation through the control device, so that the product section on the storage conveying belt 91 is prevented from falling.
The above is only the preferred embodiment of the present invention, so all the equivalent changes or modifications made by the structure, features and principles in accordance with the claims of the present invention are included in the claims of the present invention.
Claims (10)
1. The utility model provides a full-automatic sign indicating number inspection adds gasket equipment of magnetizing which characterized in that: comprises a workbench (1), and a feeding station, a conveying station, a code spraying station, a checking and sorting station and an arranging and magnetizing station which are arranged on the workbench (1) in sequence,
an automatic feeding mechanism (2) is arranged at the feeding station, and the automatic feeding mechanism (2) comprises a vibrating disc (21) pushing element;
a conveying mechanism (3) is arranged at the conveying station, the conveying mechanism (3) comprises a conveying belt component for conveying products, and the pushing element pushes the products at the outlet of the vibrating disc (21) to the conveying belt component;
a code spraying mechanism (4) is arranged at the code spraying station, the code spraying mechanism (4) comprises a code sprayer (41) for spraying codes to the products, and the code sprayer (41) is arranged above the conveyor belt assembly to spray codes to the products on the conveyor belt assembly;
the inspection and sorting station is provided with an inspection and sorting mechanism (5), the inspection and sorting mechanism (5) comprises a visual inspection camera (51) and a screening mechanism, the visual inspection camera (51) shoots the products after being subjected to code spraying by the code spraying mechanism (4) and transmits the shot images to the control system, the screening mechanism classifies the products after being shot by the camera lens, and the control system controls the screening mechanism to act;
the magnetizing device is characterized in that a arranging mechanism (6) and a magnetizing mechanism (7) are arranged at the magnetizing station, the arranging mechanism (6) comprises an arranging track and a pushing mechanism, the arranging track is connected with the conveyor belt component to enable products to move to the arranging track from the conveyor belt component, the pushing mechanism pushes the products on the arranging track to the magnetizing mechanism (7), the magnetizing mechanism (7) comprises a magnetizing machine (71), and the magnetizing machine (71) magnetizes the products.
2. The full-automatic mark code inspection shimming magnetizing equipment of claim 1, characterized in that: the conveyer belt subassembly includes feeding conveyer belt (31) and drive feeding driving motor (32) of feeding conveyer belt (31) transmission, the material pushing component will the export product propelling movement of vibration dish (21) is to feeding conveyer belt (31) on.
3. The full-automatic mark code inspection shimming magnetizing equipment of claim 1, characterized in that: screening mechanism includes air blower (52) and defective products and retrieves box (53), and control system control thereby air blower (52) start-up or close and realize classifying the screening to the product, air blower (52) are located conveyor belt assembly's one side, defective products retrieves box (53) and is located conveyor belt assembly's opposite side.
4. The full-automatic mark code inspection shimming magnetizing equipment of claim 1, characterized in that: the arrangement track comprises a vertical material guide track (61) and a horizontal material guide track (62), the vertical material guide track (61) is vertically arranged, one end of the vertical material guide track (61) is connected to the conveyor belt assembly, the other end of the vertical material guide track (61) is connected to the horizontal material guide track (62), and the material pushing mechanism comprises a material pushing cylinder (63) located on one side of the horizontal material guide track (62).
5. The full-automatic mark code inspection shimming magnetizing equipment of claim 4, characterized in that: the vertical material guide rail (61) and the connection part of the conveyor belt assembly are provided with a belt pressing mechanism (33), the belt pressing mechanism (33) comprises a belt pressing mechanism (34), an adjusting frame (35), a first belt pressing wheel (36), a second belt pressing wheel (37) and a third belt pressing wheel (38), the first belt pressing wheel (36) is arranged on the side of the vertical material guide rail (61), the second belt pressing wheel (37) is arranged above the conveyor belt assembly, the belt pressing mechanism (34) is sleeved on the first belt pressing wheel (36), the second belt pressing wheel (37) and the third belt pressing wheel (38), and spaces for moving products are formed between the belt pressing mechanism (34) and the conveyor belt assembly, between the belt pressing mechanism (34) and the vertical material guide rail (61).
6. The full-automatic mark code inspection shimming magnetizing equipment of claim 4, characterized in that: the two sides of the vertical material guide rail (61) are provided with first width adjusting baffles (64), a channel for moving products is formed between the two first width adjusting baffles (64), the first width adjusting baffles (64) are respectively installed on a first width adjusting support through a screw rod, the two sides of the horizontal material guide rail (62) are provided with second width adjusting baffles (65), a channel for moving products is formed between the two second width adjusting baffles (65), and the second width adjusting baffles (65) are respectively installed on the second width adjusting supports through screw rods.
7. The full-automatic mark code inspection shimming magnetizing equipment of claim 4, characterized in that: the side of vertical guide track (61) is equipped with first height control baffle (66), be formed with the interval that supplies the product to remove between first height control baffle (66) and vertical guide track (61), first height control baffle (66) are installed on first height control support through the lead screw, the top of horizontal guide track (62) is equipped with second height control baffle (67), be formed with the interval that supplies the product to remove between second height control baffle (67) and vertical guide track (61), second height control baffle (67) are installed on second height control support through the lead screw.
8. The full-automatic mark code inspection shimming magnetizing equipment of claim 4, characterized in that: the automatic material distribution device is characterized in that a material distribution station located behind the arrangement magnetizing station is further arranged on the workbench (1), a material distribution mechanism (8) is arranged at the material distribution station, the material distribution mechanism (8) comprises a material distribution plate (81) located at the tail end of the horizontal material guide rail (62) and a material distribution cylinder (82) driving the material distribution plate (81) to reciprocate along the direction perpendicular to the horizontal material guide rail (62), a first position sensor (83) used for detecting a product is arranged on the material distribution plate (81), and the first position sensor (83) is adjustably arranged on the material distribution plate (81).
9. The full-automatic mark code inspection shimming magnetizing equipment of claim 8, characterized in that: divide material station department still to be equipped with storage mechanism (9), storage mechanism (9) include storage conveyer belt (91) and drive storage conveyer belt (91) driven storage driving motor (92), be equipped with a plurality of storage check on storage conveyer belt (91), storage conveyer belt (91) are followed divide the direction setting of flitch (81) motion.
10. The full-automatic mark code inspection shimming magnetizing equipment of claim 9, characterized in that: the storage mechanism (9) further comprises a second position sensor (93) arranged at the tail end of the storage conveying belt (91).
Priority Applications (1)
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CN202020242831.0U CN211404197U (en) | 2020-03-03 | 2020-03-03 | Full-automatic sign indicating number inspection adds gasket equipment of magnetizing |
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CN202020242831.0U CN211404197U (en) | 2020-03-03 | 2020-03-03 | Full-automatic sign indicating number inspection adds gasket equipment of magnetizing |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112046871A (en) * | 2020-09-10 | 2020-12-08 | 上海当纳利印刷有限公司 | Spot counting machine |
CN112499174A (en) * | 2020-11-10 | 2021-03-16 | 肇庆高峰机械科技有限公司 | Automatic pipe filling machine for magnetic sheets |
CN112614644A (en) * | 2020-10-30 | 2021-04-06 | 肇庆高峰机械科技有限公司 | Automatic magnetizing device |
-
2020
- 2020-03-03 CN CN202020242831.0U patent/CN211404197U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112046871A (en) * | 2020-09-10 | 2020-12-08 | 上海当纳利印刷有限公司 | Spot counting machine |
CN112614644A (en) * | 2020-10-30 | 2021-04-06 | 肇庆高峰机械科技有限公司 | Automatic magnetizing device |
CN112499174A (en) * | 2020-11-10 | 2021-03-16 | 肇庆高峰机械科技有限公司 | Automatic pipe filling machine for magnetic sheets |
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