CN211400751U - Plant ash sintering device - Google Patents
Plant ash sintering device Download PDFInfo
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- CN211400751U CN211400751U CN201922268378.0U CN201922268378U CN211400751U CN 211400751 U CN211400751 U CN 211400751U CN 201922268378 U CN201922268378 U CN 201922268378U CN 211400751 U CN211400751 U CN 211400751U
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Abstract
The utility model discloses a plant ash sintering device, include the frame, install transport mechanism in the frame and install a plurality of fritting furnaces on transport mechanism, the fritting furnace includes vertical furnace body of installing on transport mechanism, articulates the upper end cover on furnace body top and articulates the lower end cover in the furnace body bottom, is equipped with on the terminal surface of furnace body top and bottom with upper end cover and lower end cover complex high temperature resistant sealing washer, furnace body cavity is processed on the outer wall of furnace body to have and follows with transport mechanism articulated support, the bottom surface of upper end cover is equipped with ignition, be equipped with in the frame with fritting furnace complex loading attachment, be equipped with the accuse pressure equipment who adjusts pressure in the furnace body on the lateral wall of furnace body. The utility model discloses a set up a plurality of fritting furnaces on transport mechanism, and upper end cover and the lower extreme cover on every fritting furnace can make the sintering environment in every fritting furnace stable to guarantee that the product of a plurality of fritting furnace production is unanimous, guaranteed the quality of sintering product.
Description
Technical Field
The utility model relates to a sintering device field especially relates to a plant ash sintering device.
Background
Sintering is a process of enabling a powdery object to be in a certain geometric shape and firm by mutually bonding particles among blanks and transferring substances of the powdery material under the action of high temperature lower than a melting point, the purpose of sintering is to convert the powdery material into a compact body, however, conditions during sintering have important influence on later-stage forming of the powdery material, and the quality of a sintered product is unstable due to the influence of sealing property and sintering environment of the conventional sintering device.
In addition, the existing sintering device can generate a large amount of smoke in the sintering process, and the existing sintering device is large in size, so that the smoke is easy to diffuse, and finally air pollution is caused.
Disclosure of Invention
An object of the utility model is to provide a sintering condition adjustable plant ash sintering device.
The utility model aims at realizing through the following technical scheme:
the utility model provides a plant ash sintering device, includes the frame, installs transport mechanism in the frame and installs a plurality of fritting furnaces on transport mechanism, the fritting furnace includes vertical furnace body of installing on transport mechanism, articulates the upper end cover on furnace body top and articulates the lower extreme cover in the furnace body bottom, is equipped with on the terminal surface of furnace body top and bottom with upper end cover and lower extreme cover complex resistant high temperature seal circle, the furnace body cavity is processed on the outer wall of furnace body to have with transport mechanism articulated support edge, the bottom surface of upper end cover is equipped with ignition, be equipped with in the frame with fritting furnace complex loading attachment, be equipped with the accuse pressure equipment of adjusting the pressure in the furnace body on the lateral wall of furnace body.
The loading attachment includes the feed bin, install branch flitch in the feed bin and with furnace body coupling's row's material pipe, it has two to divide the flitch, and two branch flitchs all articulate in the feed bin, all is equipped with on the bottom surface of every branch flitch and drives branch flitch pivoted electronic flexible arm, row's material pipe is installed to the feed bin bottom.
The pressure control device comprises a pressure-resistant pipe communicated with the upper part of the furnace body and an electromagnetic sealing valve arranged on the pressure-resistant pipe, wherein one end, away from the furnace body, of the pressure-resistant pipe is provided with a conical quick-release joint, the rack is provided with an air pump and an inflation tank which are matched with the quick-release joint, and the air pump and the inflation tank are both provided with quick-release joint matched with the quick-release joint.
Ignition is resistance point firearm, resistance point firearm is C type or U type, and resistance point firearm's both ends all are connected with the pantograph, be equipped with in the frame with pantograph matched with power supply rack.
The machine frame is provided with an unloading station, the machine frame at the unloading station is provided with a dust cover wrapping the sintering furnace, the top of the dust cover is provided with an exhaust pipe, and the exhaust pipe is connected with an exhaust fan.
The inner wall of the furnace body is in a frustum shape, the dustproof cover is also provided with a vertically arranged cylinder, and a piston rod of the cylinder is provided with a push rod capable of extending into the inner wall of the furnace body.
And an electric push rod for positioning the furnace body is arranged on the frame on one side of the air cylinder, and a positioning plate matched with the outer wall of the furnace body is connected to the electric push rod.
A sliding material plate is obliquely arranged on the frame below the cylinder.
The utility model discloses has following effect:
(1) the plurality of sintering furnaces are arranged on the conveying mechanism, and the upper end cover and the lower end cover on each sintering furnace can stabilize the sintering environment in each sintering furnace, so that the consistency of products produced by the plurality of sintering furnaces is ensured, and the quality of the sintered products is ensured;
(2) the ignition device is arranged on the upper end cover, so that the sintering furnace can work in a sealed environment, the diffusion of combustion waste gas caused by the movement of the sintering furnace can be prevented, and the environmental pollution caused by the diffusion of the combustion waste gas can be avoided;
(3) by arranging the material distributing plate in the feeding bin, various sintering materials can be placed in the sintering furnace, so that the types of sintering products are increased;
(4) the pressure control device is arranged on the furnace body, so that the pressure in each sintering furnace can be adjusted to adapt to multi-condition sintering;
(5) through setting up the dust cover in the frame to cylinder and the electric putter of unloading are set up in the dust cover, can be convenient unload the fritting furnace, simultaneously through the blast pipe on the dust cover, can take out the flue gas in the fritting furnace, avoid the flue gas to influence the industrial and mining of unloading station department.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic diagram of the internal structure of the sintering furnace of the present invention.
Fig. 3 is a schematic structural diagram of the feeding device of the present invention.
Fig. 4 is the structure schematic diagram of the utility model discloses ignition and power supply rack complex.
Fig. 5 is a schematic view of the internal structure of the dust cover of the present invention.
Reference numerals: 1. a frame; 2. a transport mechanism; 3. sintering furnace; 31. a furnace body; 32. an upper end cover; 33. a lower end cover; 34. a support edge; 4. an ignition device; 41. a resistance igniter; 42. a pantograph; 43. a power supply network frame; 5. a feeding device; 51. a feeding bin; 52. a material distributing plate; 53. a discharge pipe; 54. an electric telescopic arm; 6. a pressure control device; 61. a pressure resistant pipe; 62. an electromagnetic seal valve; 63. a quick release joint; 64. an air pump; 65. an inflation tank; 66. a quick coupling; 7. a dust cover; 71. an exhaust pipe; 72. an exhaust fan; 73. a cylinder; 74. a push rod; 75. an electric push rod; 76. positioning a plate; 77. a material sliding plate.
Detailed Description
Examples
As shown in fig. 1 to 5, the plant ash sintering device provided in this embodiment includes a frame 1, a conveying mechanism 2 installed on the frame 1, a plurality of sintering furnaces 3 installed on the conveying mechanism 2, and a feeding device 5, a pressure control device 6, an ignition device 4, and a dust cover 7 sequentially arranged along a feeding direction of the conveying mechanism 2, where the sintering furnaces 3 include a furnace body 31 vertically installed on the conveying mechanism 2, an upper end cover 32 hinged to a top end of the furnace body 31, and a lower end cover 33 hinged to a bottom end of the furnace body 31, high temperature resistant sealing rings matched with the upper end cover 32 and the lower end cover 33 are provided on end surfaces of the top end and the bottom end of the furnace body 31, the furnace body 31 is hollow, a supporting edge 34 hinged to the conveying mechanism 2 is processed on an outer wall of the furnace body 31, an ignition device 4 is provided on a bottom surface of the upper end cover 32, the ignition device 4 is a resistance igniter 41, the both ends of resistance point firearm 41 all are connected with the pantograph 42 after passing upper end cover 32, be equipped with the power supply rack 43 with pantograph 42 matched with on the frame 1, provide the electric energy for resistance point firearm 41 through pantograph 42, can remove the installation electric wire on fritting furnace 3 from to avoid the electric wire to tie a knot.
Be equipped with on the frame 1 with 3 complex loading attachment 5 of fritting furnace, loading attachment 5 includes feeding bin 51, install branch flitch 52 in feeding bin 51 and arrange material pipe 53 with being connected with furnace body 31, divide flitch 52 to have two, through two branch flitchs 52, can pack two kinds of different raw materialss in feeding bin 51, like heat-resisting bed charge and grass-wood residue, it is more convenient to make feeding bin 51's use, and two branch flitchs 52 all articulate in feeding bin 51, all is equipped with on every branch flitch 52's the bottom surface and drives branch flitch 52 pivoted electronic flexible arm 54, arranges material pipe 53 in feeding bin 51 bottom.
The pressure control device 6 for adjusting the pressure in the furnace body 31 is arranged on the side wall of the furnace body 31, the pressure control device 6 comprises a pressure-resistant pipe 61 communicated with the upper portion of the furnace body 31 and an electromagnetic sealing valve 62 installed on the pressure-resistant pipe 61, one end, far away from the furnace body 31, of the pressure-resistant pipe 61 is provided with a conical quick-release joint 63, the rack 1 is provided with an air pump 64 and an inflation tank 65 which are matched with the quick-release joint 63, the air pump 64 and the inflation tank 65 are both provided with quick joints 66 matched with the quick-release joint 63, and the quick-release joint 66 is connected with the quick-release joint 63 on the furnace body 31 through arrangement, so that the furnace body.
Be equipped with the station of unloading on frame 1, be equipped with the dust cover 7 of parcel fritting furnace 3 on the frame 1 of the station department of unloading, dust cover 7 top is equipped with blast pipe 71, is connected with air exhauster 72 on the blast pipe 71, and the inner wall of furnace body 31 is the frustum form, still is equipped with the cylinder 73 of vertical setting on the dust cover 7, is equipped with the push rod 74 that can stretch into the inner wall of furnace body 31 on the piston rod of cylinder 73, be equipped with the electric putter 7574 to the furnace body 31 location on the frame 1 of cylinder 73 one side, be connected with on the electric putter 7574 with furnace body 31 outer wall complex locating plate 76, be equipped with the flitch 77 that the slope set.
The utility model discloses a use method is:
the lower end cover 33 of the furnace body 31 is closed firstly, then the sintering furnace 3 is controlled to move to the feeding device 5 through the conveying mechanism 2, the two material distributing plates 52 of the feeding device 5 are sequentially provided with heat-resistant bottom materials and the plant residues from bottom to top, then the heat-resistant bottom materials and the plant residues are sequentially placed into the sintering furnace 3 through the electric telescopic arm 54, the filling height of the heat-resistant bottom materials needs to exceed the hollow part of the furnace body 31 so as to reduce the temperature generated during the sintering of the plant ash to ablate the sintering furnace 3, the filling height of the plant ash needs to be matched with the ignition device 4 arranged on the upper end cover 32, then a worker covers the upper end cover 32 and moves the sintering furnace 3 to the pressure control device 6 through the conveying mechanism 2, at the moment, the worker connects the quick connector 66 on the air suction pump 64 with the quick-release connector 63 on the furnace body 31 for sucking the air in the furnace body 31, and then according to the sintering requirements, Nitrogen filling, vacuum or high pressure requirements are met, air in the furnace body 31 is pumped out through the air pump 64 or the pressure in the furnace body 31 is increased, or oxygen or nitrogen is supplemented to the furnace body 31 after vacuum pumping through the air charging tank 65, then the sintering furnace 3 is driven by the conveying mechanism 2 to move to the power supply net rack 43, the pantograph 42 is in contact with the power supply net rack 43 at the moment to provide voltage for the resistance igniter 41, the resistance igniter 41 ignites the plant residues on the upper part of the furnace body 31 at the moment, the length of the power supply net rack 43 is enough for the resistance igniter 41 to successfully ignite, then the sintering furnace 3 sinters the plant residues on the conveying mechanism 2, the length of the conveying mechanism 2 is enough for the plant residues to be completely sintered into plant ash, the plant residues enter the dust cover 7 after sintering, at the moment, a worker opens the lower end cover 33 and the upper end cover 32, then drives the positioning plate 76 to limit the sintering furnace 3 through the electric push rod 7574 of the air cylinder 73, and falls on the sliding material plate 77, and finally the conveying mechanism 2 drives the sintering furnace 3 to move to the feeding device 5 for the next round of sintering processing.
The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any modification and replacement based on the technical solution and inventive concept provided by the present invention should be covered within the protection scope of the present invention.
Claims (8)
1. The utility model provides a plant ash sintering device which characterized in that: the sintering furnace comprises a frame, a conveying mechanism arranged on the frame and a plurality of sintering furnaces arranged on the conveying mechanism, wherein the sintering furnaces comprise a furnace body vertically arranged on the conveying mechanism, an upper end cover hinged to the top end of the furnace body and a lower end cover hinged to the bottom end of the furnace body, high-temperature-resistant sealing rings matched with the upper end cover and the lower end cover are arranged on the end faces of the top end and the bottom end of the furnace body, the furnace body is hollow, a supporting edge hinged with the conveying mechanism is machined on the outer wall of the furnace body, an ignition device is arranged on the bottom surface of the upper end cover, a feeding device matched with the sintering furnaces is arranged on the frame, and a pressure control device for.
2. The plant ash sintering apparatus according to claim 1, wherein: the loading attachment includes the feed bin, install branch flitch in the feed bin and with furnace body coupling's row's material pipe, it has two to divide the flitch, and two branch flitchs all articulate in the feed bin, all is equipped with on the bottom surface of every branch flitch and drives branch flitch pivoted electronic flexible arm, row's material pipe is installed to the feed bin bottom.
3. The plant ash sintering apparatus according to claim 1, wherein: the pressure control device comprises a pressure-resistant pipe communicated with the upper part of the furnace body and an electromagnetic sealing valve arranged on the pressure-resistant pipe, wherein one end, away from the furnace body, of the pressure-resistant pipe is provided with a conical quick-release joint, the rack is provided with an air pump and an inflation tank which are matched with the quick-release joint, and the air pump and the inflation tank are both provided with quick-release joint matched with the quick-release joint.
4. The plant ash sintering apparatus according to claim 1, wherein: ignition is resistance point firearm, resistance point firearm is C type or U type, and resistance point firearm's both ends all are connected with the pantograph, be equipped with in the frame with pantograph matched with power supply rack.
5. The plant ash sintering apparatus according to claim 1, wherein: the machine frame is provided with an unloading station, the machine frame at the unloading station is provided with a dust cover wrapping the sintering furnace, the top of the dust cover is provided with an exhaust pipe, and the exhaust pipe is connected with an exhaust fan.
6. The plant ash sintering apparatus according to claim 5, wherein: the inner wall of the furnace body is in a frustum shape, the dustproof cover is also provided with a vertically arranged cylinder, and a piston rod of the cylinder is provided with a push rod capable of extending into the inner wall of the furnace body.
7. The plant ash sintering apparatus according to claim 6, wherein: and an electric push rod for positioning the furnace body is arranged on the frame on one side of the air cylinder, and a positioning plate matched with the outer wall of the furnace body is connected to the electric push rod.
8. The plant ash sintering apparatus according to claim 7, wherein: a sliding material plate is obliquely arranged on the frame below the cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922268378.0U CN211400751U (en) | 2019-12-17 | 2019-12-17 | Plant ash sintering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922268378.0U CN211400751U (en) | 2019-12-17 | 2019-12-17 | Plant ash sintering device |
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| Publication Number | Publication Date |
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| CN211400751U true CN211400751U (en) | 2020-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922268378.0U Active CN211400751U (en) | 2019-12-17 | 2019-12-17 | Plant ash sintering device |
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| CN (1) | CN211400751U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110887375A (en) * | 2019-12-17 | 2020-03-17 | 四川省科源工程技术测试中心 | Plant ash sintering device |
-
2019
- 2019-12-17 CN CN201922268378.0U patent/CN211400751U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110887375A (en) * | 2019-12-17 | 2020-03-17 | 四川省科源工程技术测试中心 | Plant ash sintering device |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: Building 1, No. 919, Section 1, Kehui Road, Wenjiang District, Chengdu City, Sichuan Province, 611130 Patentee after: Sichuan Keyuan Engineering Technology Test Center Co.,Ltd. Address before: Unit 1, building 5, No.229, Jingye Road, Qingyang District, Chengdu City, Sichuan Province 610073 Patentee before: KEYUAN ENGINEERING TECHNICAL TEST CENTER OF SICHUAN PROVINCE |
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| CP03 | Change of name, title or address |