CN211398860U - Clamp formula annular pipe connects flexible line connection structure - Google Patents
Clamp formula annular pipe connects flexible line connection structure Download PDFInfo
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Abstract
本实用新型公开了一种卡箍式环形管接头柔性管道连接结构,包括卡箍、密封胶圈;所述卡箍的内表面具有沿周向设置的一对靠近两侧端部的定位槽及一条中部的密封槽,卡箍设置在两节管道的连接处,管道靠近端部的外周上设有定位环,卡箍上两个定位槽的距离不小于管道上定位环到管道端部距离的两倍,两个定位槽用于分别与两节管道上的定位环卡紧,所述的密封槽内设有密封胶圈。本实用新型的优点和有益效果:密封效果好,与法兰相比,管径越大,压力越高,优点越突出;卡箍与管端之间有间隙,相邻两个端管允许有2°~3°的转角。钢管连接后,两钢管管端之间留有间隙,允许管路轴向移动,可适应管道的膨胀、收缩;管子之间的胶圈连接,可有效降低70%以上的机械振动。
The utility model discloses a flexible pipe connection structure of a clamp-type annular pipe joint, which comprises a clamp and a sealing rubber ring. A sealing groove in the middle, the clamp is set at the connection of the two pipes, the outer circumference of the pipe near the end is provided with a positioning ring, and the distance between the two positioning grooves on the clamp is not less than the distance between the positioning ring on the pipe and the end of the pipe. Twice, the two positioning grooves are used for clamping with the positioning rings on the two pipes respectively, and the sealing groove is provided with a sealing rubber ring. The advantages and beneficial effects of the utility model: the sealing effect is good, compared with the flange, the larger the pipe diameter and the higher the pressure, the more prominent the advantages; there is a gap between the clamp and the pipe end, and the adjacent two end pipes are allowed to have 2°~3° turning angle. After the steel pipes are connected, there is a gap between the pipe ends of the two steel pipes, allowing the pipe to move axially, which can adapt to the expansion and contraction of the pipe; the rubber ring connection between the pipes can effectively reduce the mechanical vibration by more than 70%.
Description
技术领域technical field
本实用新型涉及管道连接领域,尤其涉及一种卡箍式环形管接头柔性管道连接结构。The utility model relates to the field of pipe connection, in particular to a flexible pipe connection structure of a clamp-type annular pipe joint.
背景技术Background technique
法兰连接属于刚性连接,必须在管道上安装补偿器,以解决管道系统各种应力所造成的破坏作用,增强系统的柔性,保证管道的安全运行。卡箍式柔性管道连接技术在我国的煤炭、电力、建筑、消防系统得到了广泛的应用,与法兰连接相比具有结构合理、强度高、自密封作用,连接管道处于柔性状态,安装使用方便,在油脂加工设备中具有一定的推广价值。Flange connection is a rigid connection, and a compensator must be installed on the pipeline to solve the damage caused by various stresses in the pipeline system, enhance the flexibility of the system, and ensure the safe operation of the pipeline. The clamp-type flexible pipe connection technology has been widely used in coal, electric power, construction and fire protection systems in my country. Compared with flange connection, it has a reasonable structure, high strength and self-sealing effect. The connecting pipe is in a flexible state and is easy to install and use. , has a certain promotion value in the oil processing equipment.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于克服现有技术中的缺陷,提供一种卡箍式环形管接头柔性管道连接结构。The purpose of the utility model is to overcome the defects in the prior art and provide a flexible pipe connection structure of a clamp-type annular pipe joint.
为了实现上述目的,本实用新型的技术方案如下:In order to achieve the above object, the technical scheme of the present utility model is as follows:
一种卡箍式环形管接头柔性管道连接结构,包括卡箍、密封胶圈;所述卡箍的内表面具有沿周向设置的一对靠近两侧端部的定位槽及一条中部的密封槽,卡箍设置在两节管道的连接处,管道靠近端部的外周上设有定位环,卡箍上两个定位槽的距离不小于管道上定位环到管道端部距离的两倍,两个定位槽用于分别与两节管道上的定位环卡紧,防止管道从卡箍中脱离,两节管道间的缝隙处于密封槽内;所述的密封槽内设有密封胶圈。A clamp-type annular pipe joint flexible pipe connection structure includes a clamp and a sealing rubber ring; the inner surface of the clamp is provided with a pair of positioning grooves close to the ends on both sides and a sealing groove in the middle arranged along the circumferential direction , the clamp is arranged at the connection of the two pipes, the outer circumference of the pipe near the end is provided with a positioning ring, and the distance between the two positioning grooves on the clamp is not less than twice the distance between the positioning ring on the pipe and the end of the pipe. The positioning grooves are used for clamping with the positioning rings on the two pipes respectively to prevent the pipes from being separated from the clamps, and the gap between the two pipes is in the sealing groove; the sealing groove is provided with a sealing rubber ring.
所述的密封胶圈中部贴合在卡箍的密封槽表面,两端弯曲贴合于管道表面,与其中部呈C型。The middle part of the sealing rubber ring is attached to the surface of the sealing groove of the clamp, and the two ends are bent and attached to the surface of the pipe, forming a C shape with the middle part.
所述定位槽的宽度大于定位环的宽度,卡箍上两个定位槽的距离略大于管道上定位环到管道端部距离的两倍,卡箍内两管道端部之间留有间隙,管道在卡箍中可有少量的活动,可适应管道的膨胀、收缩,卡箍与管端之间也有间隙,相邻两个端管允许有2°~3°的转角。The width of the positioning groove is greater than the width of the positioning ring, the distance between the two positioning grooves on the clamp is slightly greater than twice the distance between the positioning ring on the pipe and the end of the pipe, and there is a gap between the ends of the two pipes in the clamp. There can be a small amount of movement in the clamp, which can adapt to the expansion and contraction of the pipe. There is also a gap between the clamp and the end of the pipe, and the two adjacent end pipes are allowed to have a turning angle of 2° to 3°.
所述的定位环是在管道上附有环形凸起的钢带。The positioning ring is a steel belt with annular protrusions attached to the pipeline.
所述的卡箍由两半半圆形本体组成,两个本体通过螺栓紧固。The clamp is composed of two semicircular bodies, and the two bodies are fastened by bolts.
在安装前,先把密封胶圈套在管道上,再上卡箍和螺栓,管内介质进入胶圈内,利用介质的压力,使胶圈压紧在管端,阻止介质外漏。介质的压力通过胶圈作用在卡箍内腔。胶圈密封机理,密封胶圈的结构为“C”形,利用胶圈的弹性能够对管路起到一定的密封作用。当卡箍安装后,胶圈的高度高于管、卡箍的高度,受卡箍内部空间的限制,胶圈被进一步挤压,产生的内压遍及胶圈的整个表面,密封效果进一步增强。管道存在介质时,介质进入“C”形腔,反作用于胶圈的密封唇上,更增加了胶圈与管道的贴紧力,从而达到自密封作用。管道内流体压力越大,胶圈的压力越大,密封性能越好。Before installation, first put the sealing rubber ring on the pipe, then attach the clamp and bolt, the medium in the pipe enters the rubber ring, and use the pressure of the medium to press the rubber ring on the pipe end to prevent the medium from leaking out. The pressure of the medium acts on the inner cavity of the clamp through the rubber ring. Rubber ring sealing mechanism, the structure of the sealing rubber ring is "C" shape, the elasticity of the rubber ring can play a certain sealing effect on the pipeline. When the clamp is installed, the height of the apron is higher than the height of the pipe and the clamp. Due to the limitation of the inner space of the clamp, the apron is further squeezed, and the internal pressure generated spreads over the entire surface of the apron, and the sealing effect is further enhanced. When there is medium in the pipeline, the medium enters the "C"-shaped cavity and reacts on the sealing lip of the rubber ring, which increases the adhesion force between the rubber ring and the pipeline, thereby achieving self-sealing effect. The greater the fluid pressure in the pipeline, the greater the pressure of the rubber ring, and the better the sealing performance.
卡箍密封与法兰密封的区别,法兰密封是靠垫片被螺栓压紧起作用。由于螺栓的紧力很难在整个圆周达到均匀一致,因此管道中运行的流体极易破坏已有的平衡。特别是增大压力后,问题更加突出,跑、冒、滴、漏严重。卡箍密封中,卡箍将胶圈封在管子的接口处,完全处于单面压紧状态。当管道承受流体的压力时,胶圈内表面也将受力,与接触表面贴得更紧,产生的密封效果更好。The difference between the clamp seal and the flange seal is that the flange seal works by the gasket being pressed by the bolt. Because the tightening force of the bolts is difficult to achieve uniform over the entire circumference, the fluid running in the pipeline can easily destroy the existing balance. Especially after increasing the pressure, the problem is more prominent, running, running, dripping and leaking are serious. In the clamp seal, the clamp seals the rubber ring at the interface of the pipe, and is completely pressed on one side. When the pipe is under the pressure of the fluid, the inner surface of the rubber ring will also be stressed, and it will be more tightly attached to the contact surface, resulting in a better sealing effect.
本实用新型的优点和有益效果;The advantages and beneficial effects of the utility model;
1、卡箍的工作状态相当于受压容器,介质的轴向力完全由卡箍承担,螺栓仅承受卡箍的径向力,由于密封圈的宽度有限,径向力远远小于轴向力,法兰连接时,螺栓却承担着全部的轴向力和垫圈的压紧力;1. The working state of the clamp is equivalent to a pressurized container. The axial force of the medium is completely borne by the clamp, and the bolt only bears the radial force of the clamp. Due to the limited width of the sealing ring, the radial force is far less than the axial force. , When the flange is connected, the bolt bears all the axial force and the compression force of the gasket;
2、密封作用靠管道内介质对胶圈的压紧力,压力越大,密封性能越好。为防止无压时介质泄漏,胶圈的内径要小于管端接口的外径,胶圈在端管接口上有预紧力,可防止介质在无压时外漏,与法兰相比,管径越大,压力越高,优点越突出;2. The sealing effect depends on the pressing force of the medium in the pipeline on the rubber ring. The greater the pressure, the better the sealing performance. In order to prevent medium leakage when there is no pressure, the inner diameter of the rubber ring should be smaller than the outer diameter of the pipe end interface. The larger the diameter, the higher the pressure, and the more prominent the advantages;
3、卡箍与管端之间有间隙,管子在卡箍中可有少量的活动。因此,相邻两个端管允许有2°~3°的转角。钢管连接后,两钢管管端之间留有间隙,允许管路轴向移动,可适应管道的膨胀、收缩;管子之间的胶圈连接,可有效降低70%以上的机械振动。3. There is a gap between the clamp and the pipe end, and the pipe can have a small amount of movement in the clamp. Therefore, two adjacent end pipes are allowed to have a rotation angle of 2° to 3°. After the steel pipes are connected, there is a gap between the pipe ends of the two steel pipes, allowing the pipe to move axially, which can adapt to the expansion and contraction of the pipe; the rubber ring connection between the pipes can effectively reduce the mechanical vibration by more than 70%.
4、当管道需要翻转时,只需把接头的4只螺栓拆除即可翻转任意角度,不需要割开和焊接,节约了大量辅助工作量和费用,减轻了劳动强度,缩短了施工工期。与法兰连接相比,提高工效6~8倍,且维护工作量很小。4. When the pipeline needs to be turned over, it is only necessary to remove the 4 bolts of the joint to turn it at any angle, without cutting and welding, saving a lot of auxiliary work and costs, reducing labor intensity and shortening the construction period. Compared with flange connection, the work efficiency is improved by 6 to 8 times, and the maintenance workload is very small.
附图说明Description of drawings
图1为本实用新型实施提供的一种卡箍式环形管接头柔性管道连接结构结构示意图。1 is a schematic structural diagram of a flexible pipe connection structure of a clamp-type annular pipe joint provided by the implementation of the present invention.
具体实施方式Detailed ways
以下通过附图和具体实施方式对本实用新型作进一步的详细说明。The present utility model will be further described in detail below through the accompanying drawings and specific embodiments.
如图1所示,一种卡箍式环形管接头柔性管道连接结构,包括卡箍1、密封胶圈2;所述卡箍的内表面具有沿周向设置的一对靠近两侧端部的定位槽11及一条中部的密封槽12,卡箍设置在两节管道4的连接处,管道4靠近端部的外周上设有定位环3,卡箍上两个定位槽3的距离不小于管道上定位环到管道端部距离的两倍,两个定位槽 11用于分别与两节管道4上的定位环3卡紧,防止管道4从卡箍1中脱离,两节管道间的缝隙处于密封槽内;所述的密封槽内设有密封胶圈。As shown in FIG. 1 , a flexible pipe connection structure of a clamp-type annular pipe joint includes a
所述的密封胶圈2中部贴合在卡箍的密封槽12表面,两端弯曲后贴合于管道4 表面,与其中部呈C型。The middle part of the sealing
所述定位槽11的宽度大于定位环3的宽度,卡箍1上两个定位槽11的距离略大于管道上定位环3到管道端部距离的两倍,卡箍1内两管道端部之间留有间隙,管道在卡箍中可有少量的活动,可适应管道的膨胀、收缩,卡箍与管端之间也有间隙,相邻两个端管允许有2°~3°的转角。The width of the
所述的定位环3是在管道4上附有环形凸起的钢带。The
所述的卡箍1由两半半圆形本体组成,两个本体通过螺栓紧固。The
本实用新型的卡箍式柔性管道接头柔性管道连接结构,是卡箍卡在管子的定位环上,保证承载足够的轴向拉力时不被拉开,一般情况下,管径在DN426以下的卡箍只需2个螺栓;管径在DN426以上的卡箍需4个螺栓,即可锁紧。与法兰相比,紧固简单、方便、可靠。用卡箍连接的管子留有接管间隙,以保证管道柔性和松弛钢管应力。接管间隙的密封是靠被卡紧的橡胶圈来实现的。The flexible pipe connection structure of the clamp type flexible pipe joint of the utility model is that the clamp is clamped on the positioning ring of the pipe to ensure that it will not be pulled apart when carrying enough axial tension. Generally, the clamp with the pipe diameter below DN426 The clamp only needs 2 bolts; the clamp with a pipe diameter above DN426 needs 4 bolts to be locked. Compared with flanges, the fastening is simple, convenient and reliable. The pipes connected with the clamps are left with a nozzle gap to ensure the flexibility of the pipes and relax the stress of the steel pipes. The sealing of the nozzle gap is realized by the clamped rubber ring.
在安装前,先把密封胶圈套在管道上,再上卡箍和螺栓,管内介质进入胶圈内,利用介质的压力,使胶圈压紧在管端,阻止介质外漏。介质的压力通过胶圈作用在卡箍内腔。胶圈密封机理,密封胶圈的结构为“C”形,利用胶圈的弹性能够对管路起到一定的密封作用。当卡箍安装后,胶圈的高度高于管、卡箍的高度,受卡箍内部空间的限制,胶圈被进一步挤压,产生的内压遍及胶圈的整个表面,密封效果进一步增强。管道存在介质时,介质进入“C”形腔,反作用于胶圈的密封唇上,更增加了胶圈与管道的贴紧力,从而达到自密封作用。管道内流体压力越大,胶圈的压力越大,密封性能越好。Before installation, first put the sealing rubber ring on the pipe, then attach the clamp and bolt, the medium in the pipe enters the rubber ring, and use the pressure of the medium to press the rubber ring on the pipe end to prevent the medium from leaking out. The pressure of the medium acts on the inner cavity of the clamp through the rubber ring. Rubber ring sealing mechanism, the structure of the sealing rubber ring is "C" shape, the elasticity of the rubber ring can play a certain sealing effect on the pipeline. When the clamp is installed, the height of the apron is higher than the height of the pipe and the clamp. Due to the limitation of the inner space of the clamp, the apron is further squeezed, and the internal pressure generated spreads over the entire surface of the apron, and the sealing effect is further enhanced. When there is medium in the pipeline, the medium enters the "C"-shaped cavity and reacts on the sealing lip of the rubber ring, which increases the adhesion force between the rubber ring and the pipeline, thereby achieving self-sealing effect. The greater the fluid pressure in the pipeline, the greater the pressure of the rubber ring, and the better the sealing performance.
卡箍密封与法兰密封的区别,法兰密封是靠垫片被螺栓压紧起作用。由于螺栓的紧力很难在整个圆周达到均匀一致,因此管道中运行的流体极易破坏已有的平衡。特别是增大压力后,问题更加突出,跑、冒、滴、漏严重。卡箍密封中,卡箍将胶圈封在管子的接口处,完全处于单面压紧状态。当管道承受流体的压力时,胶圈内表面也将受力,与接触表面贴得更紧,产生的密封效果更好。The difference between the clamp seal and the flange seal is that the flange seal works by the gasket being pressed by the bolt. Because the tightening force of the bolts is difficult to achieve uniform over the entire circumference, the fluid running in the pipeline can easily destroy the existing balance. Especially after increasing the pressure, the problem is more prominent, running, running, dripping and leaking are serious. In the clamp seal, the clamp seals the rubber ring at the interface of the pipe, and is completely pressed on one side. When the pipe is under the pressure of the fluid, the inner surface of the rubber ring will also be stressed, and it will be more tightly attached to the contact surface, resulting in a better sealing effect.
上述实施例仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。The above-mentioned embodiments are only examples for clear illustration, and are not intended to limit the embodiments. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. And the obvious changes or changes derived from this are still within the protection scope of the present invention.
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| CN110657290A (en) * | 2019-09-18 | 2020-01-07 | 大禹节水(天津)有限公司 | Clamp type annular pipe joint |
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| CN110657290A (en) * | 2019-09-18 | 2020-01-07 | 大禹节水(天津)有限公司 | Clamp type annular pipe joint |
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