CN211394627U

CN211394627U - Acid-washing-free phosphating film coating device

Info

Publication number: CN211394627U
Application number: CN202020000597.0U
Authority: CN
Inventors: 王振芳
Original assignee: Hebei Zhidaweiye Communications Equipment Co ltd
Current assignee: Hebei Zhidaweiye Communications Equipment Co ltd
Priority date: 2020-01-02
Filing date: 2020-01-02
Publication date: 2020-09-01
Anticipated expiration: 2030-01-02

Abstract

The utility model relates to the technical field of steel wire processing, in particular to a pickling-free phosphating film coating device which can improve the cleaning effect on the surface of a steel wire, ensure the subsequent phosphating effect and improve the practicability, and comprises a high-temperature film coating machine and a cleaning box, wherein the cleaning box is arranged at the input end of the high-temperature film coating machine, a working cavity is arranged inside the cleaning box, a peeling device and a cleaning device are arranged in the working cavity, the left end and the right end of the cleaning box are respectively provided with a leading-out port and a leading-in port which are communicated with the working cavity, the peeling device comprises a mounting seat, a guide pipe, a semicircular mounting plate, two groups of adjusting bolts, two groups of supporting springs, two groups of horizontal peeling wheels, two groups of vertical peeling wheels, a lower scraping blade and an upper scraping blade, the cleaning device comprises two groups of bearings, a cleaning pipe, a driving motor, a driving belt, two groups of bearings, a hollow driving shaft, a driven belt, the top end of the cleaning box is provided with a maintenance opening, and a movable cover plate is arranged at the maintenance opening.

Description

Acid-washing-free phosphating film coating device

Technical Field

The utility model relates to a technical field of steel wire processing especially relates to an exempt from pickling phosphating film application device.

Background

As is well known, the phosphating film coating needs to be carried out before the steel wire is drawn, a layer of protective film with good adhesion can be formed on the surface of metal, the corrosion resistance is improved, and the pickling-free phosphating film coating device is equipment for coating the phosphating film on the steel wire and is widely used in the field of steel wire processing; current exempt from pickling phosphating film application device includes high temperature coating machine, carries out the surface phosphating to the steel wire through high temperature coating machine, generally need clear up the surface of steel wire before the steel wire gets into high temperature coating machine, carries out the preliminary treatment to the surface of steel wire at present generally through the steel brush, and is relatively poor to the clearance effect on steel wire surface, influences subsequent bonderizing effect, leads to the practicality lower.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a can improve the clearance effect to the steel wire surface, guarantee the effect of follow-up bonderizing, improve the pickling-free bonderizing membrane application device of practicality.

(II) technical scheme

In order to achieve the above object, the utility model provides a following technical scheme: an acid-washing-free phosphating film coating device comprises a high-temperature coating machine; the peeling machine comprises a high-temperature film coating machine, and is characterized by further comprising a cleaning box, wherein the cleaning box is arranged at the input end of the high-temperature film coating machine, a working cavity is arranged inside the cleaning box, a peeling device and a cleaning device are arranged in the working cavity, the left end and the right end of the cleaning box are respectively provided with a guide outlet and a guide inlet which are communicated with the working cavity, the peeling device comprises a mounting seat, a guide pipe, a semicircular mounting plate, two groups of adjusting bolts, two groups of supporting springs, two groups of horizontal peeling wheels and two groups of vertical peeling wheels, the mounting seat is fixedly arranged on the inner bottom wall of the working cavity, the guide pipe is arranged at the top end of the mounting seat and is aligned with the guide inlet, a lower scraping blade is arranged at the bottom of the inner side wall of the guide pipe, a semicircular opening is arranged in the middle of the guide pipe, an upper scraping blade is arranged at the bottom end of the semicircular, the front end and the rear end of the semicircular mounting plate are respectively provided with a through hole which is vertically communicated, the bottom ends of the two groups of adjusting bolts sequentially penetrate through one group of through holes and one group of supporting springs and are inserted into one group of thread grooves in a screw manner, the two groups of horizontal peeling wheels can be rotatably mounted on the inner bottom wall of the working cavity, the two groups of vertical peeling wheels can be rotatably mounted on the rear side wall of the working cavity, the cleaning device comprises two groups of bearings, a cleaning pipe, a driving motor and a transmission belt, the two groups of bearings are fixedly mounted on the inner bottom wall of the working cavity, hollow transmission shafts are respectively arranged at the two ends of the cleaning pipe, the two groups of hollow transmission shafts respectively penetrate through the two groups of bearings, a driven belt pulley is arranged on the outer side of one group of hollow transmission shafts, the driving motor is mounted at the bottom end of the cleaning box, and, the driving belt pulley is in transmission connection with the driven belt pulley through the transmission belt, a plurality of groups of cleaning brush devices are mounted on the inner side wall of the cleaning pipe, a maintenance opening is formed in the top end of the cleaning box, and a movable cover plate is arranged at the maintenance opening.

Preferably, the cleaning devices are provided with two groups, the rotating directions of the cleaning pipes of the two groups of cleaning devices are opposite, and the two groups of cleaning pipes are positioned on the same horizontal line.

Preferably, the cleaning brush device comprises an installation block and a fixing bolt, a through installation hole is formed in the side wall of the cleaning pipe, the installation block is installed in the installation hole, an iron brush is arranged on the inner side of the installation block, a threaded hole communicated with the installation hole is formed in the outer side of the cleaning pipe, and one end of a screw rod of the fixing bolt penetrates through the threaded hole and is tightly attached to the installation block.

Preferably, the side wall of the cleaning pipe is provided with a blanking hole corresponding to the mounting hole.

Preferably, one set of the horizontal peeling wheels is positioned at the output end of the guide pipe, the other set of the horizontal peeling wheels is positioned at the input ends of the two sets of the vertical peeling wheels, and the output ends of the two sets of the vertical peeling wheels are positioned at the input end of the cleaning device.

(III) advantageous effects

Compared with the prior art, the utility model provides an exempt from pickling phosphating film application device possesses following beneficial effect: this exempt from pickling phosphating film application device, two sets of levels debarking wheel and two sets of vertical debarking wheels are walked around in proper order after the steel wire passes the stand pipe, the steel wire is when passing the stand pipe, scrape the cinder on steel wire surface through last doctor-bar and lower doctor-bar, can be through rotating two sets of adjusting bolt, thereby adjust the interval of last doctor-bar and lower doctor-bar, guarantee the effect of peeling to steel wire surface, it carries to buckle the steel wire through two sets of levels debarking wheel and two sets of vertical debarking wheel, further peel, then the steel wire runs through the clearance pipe, driving motor passes through driving belt and drives the high-speed rotation of clearance pipe, clear up the surface of steel wire through the intraductal clearance brush device of clearance, thereby improve the clearance effect to steel wire surface, guarantee the effect of follow-up bonderizing.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic view of a part of an enlarged structure at a in fig. 1 according to the present invention;

fig. 3 is a schematic side view of the installation seat, the guide tube and the semicircular installation plate of the present invention;

FIG. 4 is a schematic structural view of the horizontal peeling wheel and the vertical peeling wheel of the present invention in the working chamber;

FIG. 5 is a schematic view of the structure of the cleaning pipe connected to the brush cleaning device of the present invention;

in the drawings, the reference numbers: 1. coating a film machine at a high temperature; 2. cleaning the box; 3. a lead-out port; 4. an inlet port; 5. a mounting seat; 6. a guide tube; 7. a semicircular mounting plate; 8. adjusting the bolt; 9. a support spring; 10. a horizontal peeling wheel; 11. a vertical peeling wheel; 12. a lower scraping blade; 13. a doctor blade is arranged; 14. a bearing; 15. cleaning the pipe; 16. a drive motor; 17. a drive belt; 18. a hollow transmission shaft; 19. a driven pulley; 20. a drive pulley; 21. a removable cover plate; 22. mounting blocks; 23. fixing the bolt; 24. mounting holes; 25. a hairbrush with iron; 26. and (7) blanking holes.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the coating apparatus for acid-washing-free phosphate coating of the present invention includes a high temperature coating machine 1; the peeling machine comprises a high-temperature film coating machine 1, and is characterized by further comprising a cleaning box 2, wherein the cleaning box 2 is installed at the input end of the high-temperature film coating machine 1, a working cavity is formed inside the cleaning box 2, a peeling device and a cleaning device are arranged in the working cavity, a guide outlet 3 and a guide inlet 4 which are communicated with the working cavity are respectively formed in the left end and the right end of the cleaning box 2, the peeling device comprises an installation seat 5, a guide pipe 6, a semicircular installation plate 7, two groups of adjusting bolts 8, two groups of supporting springs 9, two groups of horizontal peeling wheels 10 and two groups of vertical peeling wheels 11, the installation seat 5 is fixedly installed on the inner bottom wall of the working cavity, the guide pipe 6 is installed at the top end of the installation seat 5, the guide pipe 6 is aligned with the guide inlet 4, a lower scraping blade 12 is arranged at the bottom of the inner side wall of the guide pipe 6, a semicircular opening is formed in the middle of the guide, the front side and the rear side of the top end of the mounting seat 5 are both provided with thread grooves, the front end and the rear end of the semicircular mounting plate 7 are both provided with through holes which are communicated up and down, the bottom ends of the two groups of adjusting bolts 8 sequentially penetrate through one group of through holes and one group of supporting springs 9 and are screwed into one group of thread grooves, the two groups of horizontal peeling wheels 10 can be rotatably mounted on the inner bottom wall of the working cavity, the two groups of vertical peeling wheels 11 can be rotatably mounted on the rear side wall of the working cavity, the cleaning device comprises two groups of bearings 14, a cleaning pipe 15, a driving motor 16 and a driving belt 17, the two groups of bearings 14 are fixedly mounted on the inner bottom wall of the working cavity, the two ends of the cleaning pipe 15 are both provided with hollow transmission shafts 18, the two groups of hollow transmission shafts 18 respectively penetrate through the two groups of bearings 14, and a driven belt pulley 19 is arranged outside one group, the cleaning device comprises a cleaning box 2, a driving motor 16, a driven belt pulley 17, a plurality of groups of cleaning brush devices, a maintenance opening and a movable cover plate 21, wherein the driving motor 16 is arranged at the bottom end of the cleaning box 2, the output end of the driving motor 16 is provided with a driving belt pulley 20, the driving belt pulley 20 is in transmission connection with the driven belt pulley 19 through the driving belt 17, the inner side wall of a cleaning pipe 15 is provided with the plurality of groups of cleaning brush devices, the top end of the cleaning box 2 is provided; the steel wire passes behind the stand pipe 6 and bypasses two sets of horizontal peeling wheels 10 and two sets of vertical peeling wheels 11 in proper order, the steel wire is when passing stand pipe 6, scrape the cinder on steel wire surface through last doctor-bar 13 and lower doctor-bar 12, can be through rotating two sets of adjusting bolt 8, thereby adjust the interval of last doctor-bar 13 and lower doctor-bar 12, guarantee the effect of peeling to the steel wire surface, buckle the transportation to the steel wire through two sets of horizontal peeling wheels 10 and two sets of vertical peeling wheels 11, further peel, then the steel wire runs through clearance pipe 15, driving motor 16 drives clearance pipe 15 through driving belt 17 and rotates at a high speed, clear up the surface of steel wire through the clearance brush device in clearance pipe 15, thereby improve the clearance effect to the steel wire surface, guarantee the effect of follow-up bonderizing, and the practicality is improved.

The utility model discloses a pickling-free phosphating film coating device, the cleaning devices are provided with two groups, the rotating directions of the cleaning pipes 15 of the two groups of cleaning devices are opposite, and the two groups of cleaning pipes 15 are positioned on the same horizontal line; the cleaning pipe 15 with opposite rotating directions rotates to clean the surface of the steel wire, and the cleaning effect is guaranteed.

The utility model discloses a exempt from pickling phosphating coat coating device, clearance brush device includes installation piece 22 and fixing bolt 23, be provided with inside and outside through-going mounting hole 24 on the lateral wall of clearance pipe 15, installation piece 22 is installed in mounting hole 24 department to be provided with indisputable brush 25 in the inboard of installation piece 22, the outside of clearance pipe 15 is provided with the screw hole that communicates with mounting hole 24, screw assembly passes the screw hole and pastes closely with installation piece 22 in the screw rod one end of fixing bolt 23; the installation block 22 is installed in the installation hole 24 and fixed through the fixing bolt 23, and the installation plate is conveniently adjusted after the iron brush 25 is shortened, so that the iron brush 25 can clean steel wires, and the use reliability is improved.

The utility model relates to a pickling-free phosphating film coating device, the side wall of the cleaning pipe 15 is provided with a blanking hole 26 corresponding to the mounting hole 24; the debris cleaned by the iron brush 25 falls through the blanking hole 26.

The utility model discloses a pickling-free phosphating film coating device, wherein one group of horizontal peeling wheels 10 are positioned at the output end of a guide pipe 6, the other group of horizontal peeling wheels 10 are positioned at the input ends of two groups of vertical peeling wheels 11, and the output ends of the two groups of vertical peeling wheels 11 are positioned at the input end of a cleaning device; the steel wire after 6 come out of self-guide tube walks around two sets of levels in proper order and goes the leather-covered wheel 10, then walks around two sets of vertical leather-covered wheels 11 in proper order again, goes the leather-covered wheel 10 through two sets of levels and carries out horizontal the transport of buckling to the steel wire, carries out vertical the transport of buckling to the steel wire through two sets of vertical leather-covered wheels 11 to make the cinder on steel wire surface break away from with the steel wire.

The utility model discloses a pickling-free phosphating film coating device, when using, the steel wire gets into the working chamber from the inlet 4 and then passes through the stand pipe 6 and then bypasses two sets of horizontal peeling wheels 10 and two sets of vertical peeling wheels 11 in proper order, when the steel wire passes through the stand pipe 6, the steel wire surface scale is scraped through the upper scraping piece 13 and the lower scraping piece 12, thereby adjusting the distance between the upper scraping piece 13 and the lower scraping piece 12 by rotating two sets of adjusting bolts 8, ensuring the peeling effect on the steel wire surface, the steel wire coming out from the stand pipe 6 bypasses two sets of horizontal peeling wheels 10 in proper order and then bypasses two sets of vertical peeling wheels 11 in proper order, the steel wire is transversely bent and conveyed through two sets of horizontal peeling wheels 10, the steel wire is vertically bent and conveyed through two sets of vertical peeling wheels 11, thereby the scale on the steel wire surface is separated from the steel wire, further proceeding, then the steel wire runs through clearance pipe 15, driving motor 16 drives clearance pipe 15 through driving belt 17 and rotates at a high speed, clearance brush device through in the clearance pipe 15 clears up the surface of steel wire, thereby improve the clearance effect to the steel wire surface, guarantee the effect of follow-up bonderizing, the high practicality, it clears up the steel wire surface to rotate through two sets of clearance pipes 15 that direction of rotation is opposite, guarantee the clearance effect, at last the steel wire is derived from export 3 and gets into high temperature coating machine 1 and carry out bonderizing, the steel wire through bonderizing is drawing the rolling can.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. An acid-washing-free phosphating film coating device comprises a high-temperature film coating machine (1); the device is characterized by further comprising a cleaning box (2), wherein the cleaning box (2) is installed at the input end of the high-temperature film coating machine (1), a working cavity is formed inside the cleaning box (2), a peeling device and a cleaning device are arranged in the working cavity, a guide outlet (3) and a guide inlet (4) which are communicated with the working cavity are respectively formed in the left end and the right end of the cleaning box (2), the peeling device comprises an installation seat (5), a guide pipe (6), a semicircular installation plate (7), two groups of adjusting bolts (8), two groups of supporting springs (9), two groups of horizontal peeling wheels (10) and two groups of vertical peeling wheels (11), the installation seat (5) is fixedly installed on the inner bottom wall of the working cavity, the guide pipe (6) is installed at the top end of the installation seat (5), the guide pipe (6) is aligned with the guide inlet (4), a lower scraping blade (12) is arranged at the bottom of the inner side wall of the guide pipe (6), the middle part of the guide pipe (6) is provided with a semicircular opening, the semicircular mounting plate (7) is positioned at the semicircular opening, the bottom end of the semicircular mounting plate (7) is provided with an upper scraping blade (13), the front side and the rear side of the top end of the mounting seat (5) are both provided with thread grooves, the front end and the rear end of the semicircular mounting plate (7) are both provided with through holes which are communicated from top to bottom, the bottom ends of two groups of adjusting bolts (8) sequentially penetrate through one group of through holes and one group of supporting springs (9) and are screwed into one group of thread grooves, the two groups of horizontal peeling wheels (10) can be rotatably arranged on the inner bottom wall of the working cavity, the two groups of vertical peeling wheels (11) can be rotatably arranged on the rear side wall of the working cavity, the cleaning device comprises two groups of bearings (14), a cleaning pipe (15), a driving motor (16) and a driving belt (17), and the two groups of bearings (14) are fixedly arranged on the, the both ends of clearance pipe (15) all are provided with hollow drive shaft (18), and two sets of bearings (14) are passed respectively in two sets of hollow drive shaft (18) to be provided with driven pulley (19) in the outside of a set of hollow drive shaft (18) wherein, driving motor (16) are installed in the bottom of clearance case (2) to be provided with driving pulley (20) at the output of driving motor (16), driving pulley (20) pass through with driven pulley (19) driving belt (17) transmission is connected, installs multiunit clearance brush device on the inside wall of clearance pipe (15), and the top of clearance case (2) is provided with the maintenance mouth to be provided with removable cover (21) in maintenance mouth department.

2. The acid-washing-free phosphating film coating device according to claim 1, wherein the cleaning devices are arranged in two groups, the cleaning pipes (15) of the two groups of cleaning devices rotate in opposite directions, and the two groups of cleaning pipes (15) are positioned on the same horizontal line.

3. The acid-washing-free phosphating film coating device according to claim 1, wherein the cleaning brush device comprises a mounting block (22) and a fixing bolt (23), a mounting hole (24) which is through from inside to outside is formed in the side wall of the cleaning pipe (15), the mounting block (22) is mounted in the mounting hole (24), an iron brush (25) is arranged on the inner side of the mounting block (22), a threaded hole which is communicated with the mounting hole (24) is formed in the outer side of the cleaning pipe (15), and one end of a screw rod of the fixing bolt (23) penetrates through the threaded hole and is tightly attached to the mounting block (22).

4. The acid-washing-free phosphating film coating device according to claim 3, characterized in that blanking holes (26) corresponding to the mounting holes (24) are formed in the side wall of the cleaning pipe (15).

5. The acid-washing-free phosphating film coating device according to claim 1, wherein one group of the horizontal peeling wheels (10) is positioned at the output end of the guide pipe (6), the other group of the horizontal peeling wheels (10) is positioned at the input end of two groups of vertical peeling wheels (11), and the output ends of the two groups of vertical peeling wheels (11) are positioned at the input end of the cleaning device.