CN211389697U - Intelligent energy-saving control system based on injection molding machine drying barrel - Google Patents
Intelligent energy-saving control system based on injection molding machine drying barrel Download PDFInfo
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- CN211389697U CN211389697U CN201921327056.2U CN201921327056U CN211389697U CN 211389697 U CN211389697 U CN 211389697U CN 201921327056 U CN201921327056 U CN 201921327056U CN 211389697 U CN211389697 U CN 211389697U
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Abstract
The utility model relates to an injection molding machine drying barrel energy-saving technical field discloses an intelligent energy-saving control system based on injection molding machine drying barrel, include: the barrel body is used for storing raw materials; the sensor is arranged on the inner wall of the barrel body and used for detecting the dryness of the raw materials in the barrel body and the temperature of the inner wall of the barrel body; the fan is used for providing air quantity for the raw materials in the barrel body; the heating device is used for heating the air quantity provided by the fan so as to dry the raw materials in the barrel; and the energy-saving controller is in signal connection with the sensor and is used for receiving the data acquired by the sensor and intelligently controlling the fan and the heating device so as to save energy. The dryness of raw materials and the inner wall temperature of staving in detecting the staving through the sensor, the fan provides the amount of wind for the raw materials in the staving, heats the amount of wind that the fan provided into hot-blastly, and the raw materials in the dry staving carries out intelligent control to fan and heating device through energy-saving controller to realize energy-conservation, improved the operating performance of injection molding machine drying barrel.
Description
Technical Field
The utility model relates to an injection molding machine drying barrel energy-saving technical field especially relates to an intelligent energy-saving control system based on injection molding machine drying barrel.
Background
Injection molding machine drying barrel on the existing market, because its control system is direct control heating and fan, still with maximum power output heating capacity and amount of wind when the raw materials reaches certain dryness (when satisfying the production operation requirement promptly), because of the dry degree of unable realization intelligence judgement raw materials, and then lead to a large amount of electric energy useless extravagant, also can't realize overheated intelligent shutdown protection, fan stall automatic protection, sensor intellectual detection system, functions such as intelligence heat supply as required (energy-conserving power saving core), the user will suffer huge economic loss under this kind of condition.
Therefore, how to improve the operation performance of the drying barrel of the injection molding machine becomes a technical problem to be solved urgently.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model lies in improving the operating performance of injection molding machine drying barrel.
Therefore, according to the first aspect, the embodiment of the utility model discloses intelligence energy-saving control system based on injection molding machine drying barrel includes: the barrel body is used for storing raw materials; the sensor is arranged on the inner wall of the barrel body and used for detecting the dryness of the raw materials in the barrel body and the temperature of the inner wall of the barrel body; the fan is arranged on the barrel body and used for providing air volume for the raw materials in the barrel body; the heating device is arranged on the barrel body and used for heating the air quantity provided by the fan so as to dry the raw materials in the barrel body; and the energy-saving controller is in signal connection with the sensor and is used for receiving the data acquired by the sensor and intelligently controlling the fan and the heating device so as to realize energy conservation.
The utility model discloses further set up to, energy-saving controller includes: the CPU is used for receiving and judging the data information fed back by the sensor; one end of the sensor module is in signal connection with the CPU, and the other end of the sensor module is in signal connection with the sensor and is used for transmitting data information acquired by the sensor to the CPU; and one end of the power output module is in signal connection with the CPU, and the other end of the power output module is connected with the heating device and the fan and used for controlling the power output of the heating device and the fan.
The utility model discloses further set up to, still include: and the power supply module is connected with the CPU and used for providing electric energy for the energy-saving controller.
The utility model discloses further set up to, still include: and the display module is in signal connection with the CPU and used for interaction of a human-computer interface so as to display the current working state of the barrel body.
The utility model discloses further set up to, still include: and one end of the current detection module is in signal connection with the power output module, and the other end of the current detection module is in signal connection with the CPU and is used for detecting the current of the power output module.
The utility model discloses further set up to, still include: and the key module is in signal connection with the CPU and is used for controlling the working state of the energy-saving controller.
The utility model discloses further set up to, the one end of staving is provided with and is used for the air outlet with raw materials moisture exhaust.
The utility model discloses further set up as, heating device is the heating rod.
The utility model discloses following beneficial effect has: detect the dryness fraction of raw materials and the inner wall temperature of staving in the staving through the sensor, the fan provides the amount of wind for the raw materials in the staving, and heating device plays the heating effect, heats the amount of wind that the fan provided into hot-blastly, and the raw materials in the dry staving carries out intelligent control to fan and heating device through energy-saving controller to realize energy-conservation, improved the running performance of injection molding machine dry barrel.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an intelligent energy-saving control system based on a drying barrel of an injection molding machine disclosed in the embodiment;
FIG. 2 is a schematic circuit diagram of a power module of an energy-saving controller of an intelligent energy-saving control system based on a drying barrel of an injection molding machine, disclosed in the present embodiment;
FIG. 3 is a schematic circuit diagram of a display module of an energy-saving controller of an intelligent energy-saving control system based on a drying barrel of an injection molding machine according to the embodiment;
FIG. 4 is a schematic circuit diagram of a key module of an energy-saving controller of an intelligent energy-saving control system based on a drying barrel of an injection molding machine according to the embodiment;
FIG. 5 is a schematic circuit diagram of a CPU of an energy-saving controller of an intelligent energy-saving control system based on a drying barrel of an injection molding machine according to the embodiment;
FIG. 6 is a schematic circuit diagram of a power output module of an energy-saving controller of an intelligent energy-saving control system based on a drying barrel of an injection molding machine according to the embodiment;
FIG. 7 is a schematic circuit diagram of a current detection module of an energy-saving controller of an intelligent energy-saving control system based on a drying barrel of an injection molding machine according to the embodiment;
fig. 8 is a schematic circuit diagram of a sensor module of an energy-saving controller of an intelligent energy-saving control system based on an injection molding machine drying barrel, disclosed in the present embodiment.
Reference numerals: 1. a barrel body; 2. a sensor; 3. a fan; 4. a heating device; 5. an energy-saving controller; 51. a CPU; 52. a sensor module; 53. a power output module; 54. a power supply module; 55. a display module; 56. a current detection module; 57. a key module; 6. and (7) air outlet.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the two elements may be directly connected or indirectly connected through an intermediate medium, or may be communicated with each other inside the two elements, or may be wirelessly connected or wired connected. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.
The embodiment of the utility model discloses intelligence energy-saving control system based on injection molding machine drying barrel, as shown in figure 1, include: staving 1, sensor 2, fan 3, heating device 4 and energy-saving control ware 5, wherein: the barrel body 1 is used for storing raw materials; the sensor 2 is arranged on the inner wall of the barrel body 1, and the sensor 2 is used for detecting the dryness of the raw materials in the barrel body 1 and the temperature of the inner wall of the barrel body 1; the fan 3 is arranged on the barrel body 1, and the fan 3 is used for providing air volume for the raw materials in the barrel body 1; the heating device 4 is arranged on the barrel body 1, and the heating device 4 is used for heating the air quantity provided by the fan 3 so as to dry the raw materials in the barrel body 1; energy-saving controller 5 and sensor 2 signal connection, energy-saving controller 5 is used for receiving the data that sensor 2 gathered to carry out intelligent control to fan 3 and heating device 4, in order to realize energy-conservation.
It should be noted that, the dryness of the raw material in the barrel body 1 and the inner wall temperature of the barrel body 1 are detected by the sensor 2, the fan 3 supplies air volume to the raw material in the barrel body 1, the heating device 4 plays a heating role, the air volume supplied by the fan 3 is heated into hot air, the raw material in the barrel body 1 is dried, the fan 3 and the heating device 4 are intelligently controlled by the energy-saving controller 5, so that energy conservation is realized, and the operation performance of the drying barrel of the injection molding machine is improved.
As shown in fig. 2, the energy saving controller 5 includes: CPU51, sensor module 52, and power output module 53, wherein: the CPU51 is used for receiving data information fed back by the judgment sensor 2; one end of the sensor module 52 is in signal connection with the CPU51, the other end of the sensor module 52 is in signal connection with the sensor 2, and the sensor module 52 is configured to transmit data information acquired by the sensor 2 to the CPU 51; one end of the power output module 53 is in signal connection with the CPU51, and the other end of the power output module 53 is connected with the heating device 4 and the fan 3, and is used for controlling the power output of the heating device 4 and the fan 3.
As shown in fig. 2, the method further includes: and a power supply module 54 connected to the CPU51 for supplying power to the energy saving controller 5.
As shown in fig. 2, the method further includes: and the display module 55 is in signal connection with the CPU51 and is used for the interaction of a human-computer interface so as to display the current working state of the barrel body 1.
As shown in fig. 2, the method further includes: and a current detection module 56, one end of which is in signal connection with the power output module 53 and the other end of which is in signal connection with the CPU51, for detecting the current magnitude of the power output module 53.
As shown in fig. 2, the method further includes: and the key module 57 is in signal connection with the CPU51 and is used for controlling the working state of the energy-saving controller 5.
As shown in fig. 1, one end of the tub 1 is provided with an air outlet 6 for discharging moisture of the raw material.
As shown in fig. 1, the heating device 4 is a heating rod.
FIG. 2 is a schematic circuit diagram of a power module of an energy-saving controller of an intelligent energy-saving control system based on a drying barrel of an injection molding machine, disclosed in the present embodiment; FIG. 3 is a schematic circuit diagram of a display module of an energy-saving controller of an intelligent energy-saving control system based on a drying barrel of an injection molding machine according to the embodiment; FIG. 4 is a schematic circuit diagram of a key module of an energy-saving controller of an intelligent energy-saving control system based on a drying barrel of an injection molding machine according to the embodiment; FIG. 5 is a schematic circuit diagram of a CPU of an energy-saving controller of an intelligent energy-saving control system based on a drying barrel of an injection molding machine according to the embodiment; FIG. 6 is a schematic circuit diagram of a power output module of an energy-saving controller of an intelligent energy-saving control system based on a drying barrel of an injection molding machine according to the embodiment; FIG. 7 is a schematic circuit diagram of a current detection module of an energy-saving controller of an intelligent energy-saving control system based on a drying barrel of an injection molding machine according to the embodiment; fig. 8 is a schematic circuit diagram of a sensor module of an energy-saving controller of an intelligent energy-saving control system based on an injection molding machine drying barrel, disclosed in the present embodiment.
In the specific implementation process, in the detection process of the heating rod and during power-on self-test of the system, a CPU (U10) sends out a driving signal, the driving signal is isolated through U4, U5 and U6, a driving power tube Q15, Q16 and Q18 are conducted, voltage is applied to a load heating rod, the heating rod works due to the fact that the heating rod obtains the voltage, current is generated at the same time, electric signals generated after the current is subjected to mutual inductance through L1, L2 and L3 are amplified through Q6, Q7 and Q13 and then sent back to the CPU (U10), and the CPU51 judges the fed-back signals. And meanwhile, the generated fan 3 driving signals are isolated by U1, U2 and U3 and then are sent to power tubes Q19, Q14 and Q17, so that the voltage generated after the power tubes are conducted is applied to the fan 3, and the starting process of the heating rod and the fan 3 is completed.
In the specific implementation process, when the analog signal fed back by the sensor 2 is converted into a digital signal through the digital chip U7 and then sent to the CPU (U10), the CPU (U10) continuously compares the temperature value and the control value (M value) set by the user with the data of the fed-back sensor 2, and when the fed-back data information is higher than the user set value, the CPU (U10) down-regulates the output quantity of the heating rod and the fan 3 in real time to ensure that the fed-back data information is equal to the user set value. When the information fed back by the sensor 2 is lower than the set value of the user, the adjustment process is opposite to the previous process, so that the aim that the data of the sensor 2 is equal to the data of the user is fulfilled.
In the specific implementation process, when the system detects that the sensor 2 is abnormal or the power-on self-test is abnormal, the screen gives a corresponding prompt while the fault lamp flickers, and a user can perform the next operation according to the prompt given by the screen.
The working principle is as follows: detect the dryness fraction of raw materials and the inner wall temperature of staving 1 in the staving 1 through sensor 2, fan 3 provides the amount of wind for the raw materials in the staving 1, heating device 4 plays the heating effect, becomes hot-blast with the amount of wind heating that fan 3 provided, and the raw materials in the drying staving 1 carries out intelligent control to fan 3 and heating device 4 through energy-saving controller 5 to realize energy-conservation, improved the operating performance of injection molding machine drying barrel.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications can be made without departing from the scope of the invention.
Claims (7)
1. The utility model provides an intelligence energy-saving control system based on injection molding machine drying barrel which characterized in that includes:
the barrel body is used for storing raw materials; one end of the barrel body is provided with an air outlet for discharging moisture in the raw materials;
the sensor is arranged on the inner wall of the barrel body and used for detecting the dryness of the raw materials in the barrel body and the temperature of the inner wall of the barrel body;
the fan is arranged on the barrel body and used for providing air volume for the raw materials in the barrel body;
the heating device is arranged on the barrel body and used for heating the air quantity provided by the fan so as to dry the raw materials in the barrel body;
and the energy-saving controller is in signal connection with the sensor and is used for receiving the data acquired by the sensor and intelligently controlling the fan and the heating device so as to realize energy conservation.
2. The intelligent energy-saving control system based on the drying barrel of the injection molding machine according to claim 1, wherein the energy-saving controller comprises:
the CPU is used for receiving and judging the data information fed back by the sensor;
one end of the sensor module is in signal connection with the CPU, and the other end of the sensor module is in signal connection with the sensor and is used for transmitting data information acquired by the sensor to the CPU;
and one end of the power output module is in signal connection with the CPU, and the other end of the power output module is connected with the heating device and the fan and used for controlling the power output of the heating device and the fan.
3. The intelligent energy-saving control system based on the drying barrel of the injection molding machine according to claim 2, further comprising:
and the power supply module is connected with the CPU and used for providing electric energy for the energy-saving controller.
4. The intelligent energy-saving control system based on the drying barrel of the injection molding machine according to claim 2, further comprising:
and the display module is in signal connection with the CPU and used for interaction of a human-computer interface so as to display the current working state of the barrel body.
5. The intelligent energy-saving control system based on the drying barrel of the injection molding machine according to claim 2, further comprising:
and one end of the current detection module is in signal connection with the power output module, and the other end of the current detection module is in signal connection with the CPU and is used for detecting the current of the power output module.
6. The intelligent energy-saving control system based on the drying barrel of the injection molding machine according to claim 2, further comprising:
and the key module is in signal connection with the CPU and is used for controlling the working state of the energy-saving controller.
7. The intelligent energy-saving control system based on the drying barrel of the injection molding machine according to any one of claims 1 to 6, wherein the heating device is a heating rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921327056.2U CN211389697U (en) | 2019-08-16 | 2019-08-16 | Intelligent energy-saving control system based on injection molding machine drying barrel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921327056.2U CN211389697U (en) | 2019-08-16 | 2019-08-16 | Intelligent energy-saving control system based on injection molding machine drying barrel |
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| CN211389697U true CN211389697U (en) | 2020-09-01 |
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| CN201921327056.2U Ceased CN211389697U (en) | 2019-08-16 | 2019-08-16 | Intelligent energy-saving control system based on injection molding machine drying barrel |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116820162A (en) * | 2023-08-29 | 2023-09-29 | 森林企境(江苏)碳科技有限公司 | Intelligent energy-saving server for material drying of injection molding machine based on LTE wireless communication |
-
2019
- 2019-08-16 CN CN201921327056.2U patent/CN211389697U/en not_active Ceased
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116820162A (en) * | 2023-08-29 | 2023-09-29 | 森林企境(江苏)碳科技有限公司 | Intelligent energy-saving server for material drying of injection molding machine based on LTE wireless communication |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| IW01 | Full invalidation of patent right |
Decision date of declaring invalidation: 20210727 Decision number of declaring invalidation: 51131 Granted publication date: 20200901 |
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| IW01 | Full invalidation of patent right |