CN211389480U - An easy-to-clean mixing mechanism for a concrete mixing station - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及混凝土搅拌技术领域,尤其涉及一种混凝土搅拌站用易清洗的搅拌机构。The utility model relates to the technical field of concrete mixing, in particular to an easy-to-clean mixing mechanism for a concrete mixing station.
背景技术Background technique
混凝土,是指由胶凝材料将集料胶结成整体的工程复合材料的统称,通常讲的混凝土一词是指用水泥作胶凝材料,砂、石作集料,与水按一定比例配合,经搅拌而得的水泥混凝土,也称普通混凝土,它广泛应用于土木工程。Concrete refers to the collective name of engineering composite materials that cement aggregates into a whole by cementitious materials. The term concrete usually refers to the use of cement as cementitious material, sand and stone as aggregates, and water in a certain proportion. , The cement concrete obtained by mixing, also known as ordinary concrete, is widely used in civil engineering.
混凝土在形成时需要通过搅拌而制成,一般大型的生产现场是在混凝土搅拌站通过混凝土搅拌机搅拌而成的,混凝土的形态为固液态,混凝土搅拌机在搅拌过后会,部分混凝土会残留在工作箱的腔体内壁和搅拌杆上。Concrete needs to be made by stirring when it is formed. Generally, large-scale production sites are mixed with concrete mixers in concrete mixing stations. The form of concrete is solid and liquid. After the concrete mixers are mixed, some concrete will remain in the work box. on the inner wall of the cavity and on the stirring rod.
现有技术在混凝土搅拌后,会通过注入水和石块启动搅拌机来对工作箱进行清洗,通过水和石块的摩擦力及撞击力来使内壁和搅拌杆进行清洗,但这种方法进行清洗,只能够简单清洗内壁表层的混凝土,工作箱内壁以及搅拌叶上仍会残留大量的混凝土,清洗效果差,在后续工作时会影响搅拌效果。In the prior art, after the concrete is stirred, the mixer is started by injecting water and stones to clean the working box, and the inner wall and the stirring rod are cleaned by the friction and impact force of the water and the stones. , can only simply clean the concrete on the surface of the inner wall, a large amount of concrete will still remain on the inner wall of the working box and the mixing blade, and the cleaning effect is poor, which will affect the mixing effect in the subsequent work.
实用新型内容Utility model content
本实用新型的目的是提供一种混凝土搅拌站用易清洗的搅拌机构,解决了现有技术中混凝土搅拌机清洗效果差造成工作箱内壁以及搅拌叶上会残留大量的混凝土的问题。The purpose of the utility model is to provide an easy-to-clean mixing mechanism for a concrete mixing station, which solves the problem that a large amount of concrete remains on the inner wall of the working box and the mixing blades due to the poor cleaning effect of the concrete mixer in the prior art.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种混凝土搅拌站用易清洗的搅拌机构,包括搅拌箱,搅拌箱呈倾斜设置,搅拌箱的顶部设有进料口,搅拌箱的底部设有出料口,搅拌箱内设有搅拌杆,搅拌杆上套设有若干搅拌叶,搅拌杆的一端设有驱动电机,搅拌叶与搅拌箱的内壁之间设有齿轮,相邻两个齿轮之间啮合,搅拌箱的内腔设有两个与相邻齿轮啮合的齿条,搅拌叶的外侧设有一端插接到齿轮上的刮杆。An easy-to-clean mixing mechanism for a concrete mixing station comprises a mixing box, the mixing box is arranged in an inclined manner, the top of the mixing box is provided with a feeding port, the bottom of the mixing box is provided with a discharging port, and the mixing box is provided with a stirring rod, A number of stirring blades are set on the stirring rod, one end of the stirring rod is provided with a driving motor, a gear is arranged between the stirring blade and the inner wall of the stirring box, and two adjacent gears are meshed, and the inner cavity of the stirring box is provided with two The rack is meshed with the adjacent gear, and the outer side of the stirring blade is provided with a scraper, one end of which is inserted into the gear.
优选的,齿条呈环形分布。Preferably, the racks are distributed in an annular shape.
优选的,刮杆至少设置有四个,刮杆呈环形分布。Preferably, at least four scraper rods are provided, and the scraper rods are distributed in an annular shape.
优选的,齿轮外侧的形状弧形。Preferably, the shape of the outer side of the gear is arc-shaped.
优选的,搅拌箱的底部设置有支撑柱,支撑柱的顶部呈半环状。Preferably, the bottom of the stirring box is provided with a support column, and the top of the support column is semi-circular.
优选的,齿轮呈中心对称分布。Preferably, the gears are distributed centrally symmetrically.
优选的,齿轮外侧的弧形形成的角度范围为120度到140度。Preferably, the angle formed by the arc on the outer side of the gear ranges from 120 degrees to 140 degrees.
优选的,若干齿轮的直径之和与搅拌箱的内径相匹配。Preferably, the sum of the diameters of several gears matches the inner diameter of the stirring box.
本实用新型至少具备以下有益效果:The utility model at least has the following beneficial effects:
本实用新型,通过搅拌叶与齿轮的啮合,搅拌叶的转动带动齿轮的转动,齿轮与搅拌箱接触面为弧形,在搅拌叶运动时齿轮可以有效使搅拌箱内壁上的混凝土得到有效的刮除,减少混凝土在搅拌箱内壁上的堆积;在齿轮转动时与边缘处的齿条啮合,齿轮在齿条的作用下发生转动,齿轮的转动带动刮杆进行转动,若干刮杆环形设置在搅拌叶的外侧,这样在搅拌叶进行搅拌混凝土时,刮杆可以对搅拌叶上的混凝土进行刮除,这样有效减少混凝土在搅拌叶上的堆积,这样减小混凝土堆积对搅拌效果的影响;齿轮与齿轮之间是啮合有效对整个搅拌箱内壁进行清理;整体上通过搅拌叶、齿轮和齿条之间的联动,来对搅拌箱的内壁及搅拌叶进行清理,整体较现有技术上直接注入水和石块简单撞击清洗效果更好,本方案可以在搅拌时就有效防止在搅拌叶机内壁上的堆积,整体上搅拌效果更好,减小对搅拌效果的影响。In the utility model, through the meshing of the stirring blade and the gear, the rotation of the stirring blade drives the rotation of the gear, the contact surface between the gear and the stirring box is arc-shaped, and the gear can effectively scrape the concrete on the inner wall of the stirring box when the stirring blade moves. In addition, the accumulation of concrete on the inner wall of the mixing box is reduced; when the gear rotates, it meshes with the rack at the edge, the gear rotates under the action of the rack, and the rotation of the gear drives the scraper rod to rotate, and a number of scraper rods are annularly arranged in the mixing box. The outer side of the blade, so that when the mixing blade is mixing concrete, the scraper can scrape the concrete on the mixing blade, which effectively reduces the accumulation of concrete on the mixing blade, thus reducing the influence of concrete accumulation on the mixing effect; the gear and the The meshing between the gears effectively cleans the inner wall of the entire mixing box; as a whole, the inner wall of the mixing box and the mixing blades are cleaned through the linkage between the mixing blades, the gears and the racks. The cleaning effect is better by simply impacting with the stone. This solution can effectively prevent the accumulation on the inner wall of the stirring blade machine during stirring, and the stirring effect is better as a whole, and the impact on the stirring effect is reduced.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本实用新型的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the utility model;
图2为本实用新型的侧视结构示意图;Fig. 2 is the side view structure schematic diagram of the utility model;
图3为本实用新型齿轮侧视局部结构视图;FIG. 3 is a side view of a partial structural view of the gear of the utility model;
图4为本实用新型的齿条侧视局部结构示意图。FIG. 4 is a schematic side view of a partial structure of the rack of the present invention.
图中:1、搅拌箱;2、进料口;3、出料口;4、搅拌杆;5、搅拌叶;6、驱动电机;7、齿轮;8、齿条;9、刮杆;10、支撑柱。In the figure: 1, mixing box; 2, feeding port; 3, discharging port; 4, stirring rod; 5, stirring blade; 6, driving motor; 7, gear; 8, rack; 9, scraper; 10 , support column.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
参照图1-4,一种混凝土搅拌站用易清洗的搅拌机构,包括搅拌箱1,搅拌箱1呈倾斜设置,搅拌箱1的顶部设有进料口2,搅拌箱 1的底部设有出料口3,搅拌箱1内设有搅拌杆4,搅拌杆4上套设有若干搅拌叶5,搅拌杆4的一端设有驱动电机6,具体的,驱动电机6的输出端与搅拌杆4的顶部固定连接,搅拌叶5与搅拌箱1的内壁之间设有齿轮7,相邻两个齿轮7之间啮合,搅拌箱1的内腔设有两个与相邻齿轮7啮合的齿条8,搅拌叶5的外侧设有一端插接到齿轮7上的刮杆9,具体的,通过搅拌叶5与齿轮7的啮合,搅拌叶5 的转动带动齿轮7的转动,齿轮7与搅拌箱1接触面为弧形,在搅拌叶5运动时齿轮7可以有效使搅拌箱1内壁上的混凝土得到有效的刮除,减少混凝土在搅拌箱1内壁上的堆积;在齿轮7转动时与边缘处的齿条8啮合,齿轮7在齿条8的作用下发生转动,齿轮7的转动带动刮杆9进行转动,若干刮杆9环形设置在搅拌叶5的外侧,这样在搅拌叶5进行搅拌混凝土时,刮杆9可以对搅拌叶5上的混凝土进行刮除,这样有效减少混凝土在搅拌叶5上的堆积,这样减小混凝土堆积对搅拌效果的影响;齿轮7与齿轮7之间是啮合有效对整个搅拌箱1内壁进行清理。Referring to Figures 1-4, an easy-to-clean mixing mechanism for a concrete mixing station includes a
本方案具备以下工作过程:This program has the following working process:
在使用时,将水泥、砂、石从搅拌箱1放的进料口2放入到搅拌箱1内,再注入水,启动驱动电机6,驱动电机6带动搅拌杆4进行转动,搅拌杆4带动搅拌叶5进行转动,搅拌叶5的转动带动内部材料进行搅拌,对内部进行搅拌来形成混凝土,在搅拌的过程中,搅拌叶5带动顶部的齿轮7进行转动,齿轮7围绕搅拌箱1的内壁进行转动,齿轮7与搅拌箱1接触的一面呈弧形,齿轮7的外侧与搅拌箱1 的内壁相接触,齿轮7外侧的弧形与搅拌箱1的内壁相配合,齿轮7 可以有效使搅拌箱1内壁上的混凝土得到有效的刮除,减少混凝土在搅拌箱1内壁上的堆积;搅拌箱1的侧面设置有齿条8,在齿轮7随着搅拌叶5进行转动时,齿轮7与齿条8进行啮合,齿轮7在齿条8 的带动下齿轮7进行转动,这样齿轮7不仅围绕着搅拌箱1的内壁进行转动,通过自身在齿条8的作用下进行自转,齿轮7在自转的同时带动插接在齿轮7上的刮杆9进行转动,这样刮杆9围绕搅拌叶5进行转动,刮杆9呈环形分布,在刮杆9进行转动可以对搅拌叶5上的混凝土进行刮除,这样有效减少混凝土在搅拌叶5上的堆积,这样减小混凝土堆积对搅拌效果的影响;又由于两个齿轮7之间是啮合的,在一个搅拌叶5带动齿轮7进行转动,齿轮7与边缘的齿条8进行转动时,啮合的齿轮7发生相应的转动,通过齿轮7来对搅拌箱1整个内壁的混凝土进行清洗,防止其发生堆积,若干齿轮7配合的长度与搅拌箱1的长度是相匹配,这样有效防止搅拌箱1内存在死角清理不到。When in use, put cement, sand and stone into the
根据上述工作过程可知:According to the above working process, it can be known that:
整体上通过搅拌叶5、齿轮7和齿条8之间的联动,来对搅拌箱 1的内壁及搅拌叶5进行清理,整体较现有技术上直接注入水和石块简单撞击清洗效果更好,本方案可以在搅拌时就有效防止在搅拌叶5 机内壁上的堆积,整体上搅拌效果更好,减小对搅拌效果的影响。On the whole, the inner wall of the
进一步的,齿条8呈环形分布,具体的,在搅拌叶5转动时带动边缘处的齿轮7与齿条8啮合,齿条8带动齿轮7进行转动,由此齿轮7可以实现在转动时的自转。Further, the
进一步的,刮杆9至少设置有四个,刮杆9呈环形分布,具体的,齿轮7与齿条8啮合发生转动时,齿轮7带动刮杆9进行转动,刮杆 9进行转动可以对搅拌叶5上的混凝土进行刮除,这样有效减少混凝土在搅拌叶5上的堆积,这样减小混凝土堆积对搅拌效果的影响。Further, there are at least four
进一步的,齿轮7外侧的形状弧形,具体的,齿轮7的外侧与搅拌箱1的内壁相接触,齿轮7外侧的弧形与搅拌箱1的内壁相配合,现有技术中圆环形的齿轮7并不能满足混凝土搅拌时的要求,弧形外侧的齿轮7在转动时,可以使搅拌箱1内壁上的混凝土得到有效的刮除,减少混凝土在搅拌箱1上的堆积。Further, the shape of the outer side of the
进一步的,搅拌箱1的底部设置有支撑柱10,支撑柱10的顶部呈半环状,具体的,为了保持搅拌过程中的稳定性,设置半环状顶部对其进行有效的支撑。Further, the bottom of the
进一步的,齿轮7呈中心对称分布,具体的,搅拌叶5设置有若干个,整体上设为偶数个可以使齿轮7与齿轮7之间的运动效果更好,齿轮7在不断啮合运动中,为了避免同一个运动轨迹上的齿轮7 发生碰撞设置成中心对称的效果更好。Further, the
进一步的,齿轮7外侧的弧形形成的角度范围为120度到140 度,具体的,为了达到对搅拌箱1内壁上的混凝土清理,在此角度范围内可以达到更好的清理效果,不仅可以有效减少在搅拌时的混凝土在搅拌箱1内壁的堆积,又可以在清洗时对内壁进行有效地清洗。Further, the angle formed by the arc on the outside of the
进一步的,若干齿轮7的直径之和与搅拌箱1的内径相匹配,具体的,在使用时,通过齿轮7来对搅拌箱1内壁的混凝土进行清洗,防止其发生堆积,因此若干齿轮7配合的长度与搅拌箱1的长度是相匹配,这样有效防止搅拌箱1内存在死角清理不到。Further, the sum of the diameters of the plurality of
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型的范围内。本实用新型要求的保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions describe only the principles of the present invention. There are various changes and improvements that fall within the scope of the claimed invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113043463A (en) * | 2021-04-09 | 2021-06-29 | 日照如拓装饰建材有限公司 | Automatic device of quick clearance concrete in time of concrete mixer truck |
| CN113320015A (en) * | 2021-06-30 | 2021-08-31 | 魏丽爱 | Drum-type concrete mixer |
| CN113370390A (en) * | 2021-05-06 | 2021-09-10 | 曹福全 | Tumbling type stirring device with damping and buffering functions |
| CN114536555A (en) * | 2022-03-17 | 2022-05-27 | 中铁建工集团山东有限公司 | Building construction concrete mixing device |
| CN117179055A (en) * | 2023-09-12 | 2023-12-08 | 山东悠乐滋生物科技有限公司 | A purification process for late-stage aroma substances of coffee fermented yogurt powder |
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2019
- 2019-12-27 CN CN201922417737.4U patent/CN211389480U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113043463A (en) * | 2021-04-09 | 2021-06-29 | 日照如拓装饰建材有限公司 | Automatic device of quick clearance concrete in time of concrete mixer truck |
| CN113370390A (en) * | 2021-05-06 | 2021-09-10 | 曹福全 | Tumbling type stirring device with damping and buffering functions |
| CN113320015A (en) * | 2021-06-30 | 2021-08-31 | 魏丽爱 | Drum-type concrete mixer |
| CN114536555A (en) * | 2022-03-17 | 2022-05-27 | 中铁建工集团山东有限公司 | Building construction concrete mixing device |
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