CN211389305U - Steel mould spinning ceramic forming machine - Google Patents
Steel mould spinning ceramic forming machine Download PDFInfo
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- CN211389305U CN211389305U CN201922068516.0U CN201922068516U CN211389305U CN 211389305 U CN211389305 U CN 211389305U CN 201922068516 U CN201922068516 U CN 201922068516U CN 211389305 U CN211389305 U CN 211389305U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 27
- 239000010959 steel Substances 0.000 title claims abstract description 27
- 239000000919 ceramic Substances 0.000 title claims abstract description 24
- 238000009987 spinning Methods 0.000 title claims abstract description 15
- 238000009434 installation Methods 0.000 claims abstract description 9
- 238000000465 moulding Methods 0.000 claims description 13
- 230000007423 decrease Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000047 product Substances 0.000 description 14
- 239000004927 clay Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 210000001161 mammalian embryo Anatomy 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 239000011505 plaster Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型涉及一种钢模旋压陶瓷成型机,包括机架、设置在机架上的下模、与下模配合的上模,模腔具有底壁和围设在底壁上的侧壁,机架上设有安装架,安装架以可沿上下移动的方式设置在所述机架上,安装架上设有第一电机,上模与第一电机的输出轴传动连接,机架上还设有第二电机,第二电机的输出轴连接有曲柄,曲柄上连接有用于带动安装架上下移动的连杆,连杆与安装架连接,上模具有对应所述底壁设置的底面、对应所述侧壁设置的侧面以及与第一电机的输出轴连接的顶部,还包括开设在侧面上的第一补料槽,第一补料槽从所述上模的底面向上模的顶部延伸。本实用新型制得的陶瓷成品具有产品致密,表面光滑,壁厚均匀,生产周期短、节能的优点。
The utility model relates to a steel mold spinning ceramic forming machine, which comprises a frame, a lower mould arranged on the frame, and an upper mould matched with the lower mould. The mould cavity has a bottom wall and a side wall surrounding the bottom wall. , the frame is provided with an installation frame, the installation frame is arranged on the frame in a way that can move up and down, the installation frame is provided with a first motor, the upper die is connected with the output shaft of the first motor, and the frame is There is also a second motor, the output shaft of the second motor is connected with a crank, the crank is connected with a connecting rod for driving the mounting frame to move up and down, the connecting rod is connected with the mounting frame, and the upper mold has a bottom surface corresponding to the bottom wall, The side provided corresponding to the side wall and the top connected with the output shaft of the first motor also include a first feeding groove opened on the side surface, the first feeding groove extending from the bottom of the upper mold to the top of the upper mold . The ceramic finished product prepared by the utility model has the advantages of compact product, smooth surface, uniform wall thickness, short production period and energy saving.
Description
技术领域technical field
本实用新型涉及一种钢模旋压陶瓷成型机。The utility model relates to a steel mold spinning ceramic forming machine.
背景技术Background technique
传统的日用陶瓷成型机是采用滚压成形,生产过程把陶泥放入石膏模腔内,用滚棒滚压陶泥成型,这种生产方式,石膏模寿命短(大约300模次);废石膏模投放污染环境,制品密度低,表面粗糙、喷釉用量多,成形周期长,生产效率低。为此,在申请公布号CN107225652 A,名称为“钢模冲压成型装置”的中国发明专利申请中,公开了钢模冲压成型装置,包括电机、上钢模滚压冲压压头、移动直线滑道、移动滑块、下钢模、液压柱、液压供油系统、下钢模冲压平台、液压缸、主件,所述主件顶部设有电机,所述电机主轴与上钢模滚压冲压压头固定连接,所述上钢模滚压冲压压头正下方设有对应的下钢模,所述下钢模与下钢模冲压平台固定连接,所述下钢模冲压平台左右两端分别固定设有移动滑块,两个所述移动滑块分别设于主件左右两侧的移动直线滑道内,所述下钢模冲压平台与液压柱连为一体,所述液压柱设有液压缸内,所述液压缸与液压供油系统连接。The traditional daily-use ceramic molding machine adopts rolling forming. During the production process, the clay is put into the plaster mold cavity, and the clay is rolled with a roller to form. This production method has a short service life of the plaster mold (about 300 mold times); The waste gypsum mold is put into the environment, the product density is low, the surface is rough, the amount of spray glaze is large, the forming cycle is long, and the production efficiency is low. To this end, in the Chinese invention patent application with the application publication number CN107225652 A, titled "Steel Die Stamping and Forming Device", a steel die stamping and forming device is disclosed, including a motor, a rolling and stamping head of the upper steel die, and a moving linear slide. , moving slider, lower steel mold, hydraulic column, hydraulic oil supply system, lower steel mold stamping platform, hydraulic cylinder, main part, the top of the main part is provided with a motor, the motor main shaft and the upper steel mold are rolled and stamped. The head is fixedly connected, the upper steel die is provided with a corresponding lower steel die directly under the rolling stamping head, the lower steel die is fixedly connected with the lower steel die stamping platform, and the left and right ends of the lower steel die stamping platform are respectively fixed. There are moving sliders, and the two moving sliders are respectively arranged in the moving linear slides on the left and right sides of the main part. The lower die stamping platform is connected with the hydraulic column. , the hydraulic cylinder is connected with the hydraulic oil supply system.
这类成型装置在实际生产时,还存在如下问题:成型过程是泥坯土放在母模中,公模与母模合模后泥腔不完全闭合,是开放式的(塑压成型是闭合式);公模与母模旋合过程中,在泥坯承受挤压及公模高速转动多方压力下泥坯土从下往上快速流动,在制品成型末期(接近成型),底部的泥坯土已没有多余泥坯土向上移动,而此时中部的泥坯土还有惯性往上流动,因而会产生成型后的制品中部及下部表面位置缺土的缺陷,无法生产合格的制品。此外,油缸的行程控制难度较大,对于不同的陶瓷制品,油缸的行程的调整也相对麻烦。鉴于此,本案发明人对上述问题进行深入研究,遂有本案产生。In the actual production of this type of molding device, there are still the following problems: the molding process is that the clay is placed in the female mold, and the mud cavity is not completely closed after the male mold and the female mold are closed. During the screwing process of the male mold and the female mold, the mud clay flows rapidly from bottom to top under the pressure of extrusion and the high-speed rotation of the male mold. The soil has no excess mud clay to move upward, and at this time, the mud clay in the middle still flows upward by inertia, which will cause the defect of lack of soil in the middle and lower surfaces of the molded product, and it is impossible to produce qualified products. In addition, it is difficult to control the stroke of the cylinder, and for different ceramic products, the adjustment of the stroke of the cylinder is also relatively troublesome. In view of this, the inventor of this case has conducted in-depth research on the above-mentioned problems, and this case came into being.
实用新型内容Utility model content
本实用新型的目的在于提供一种提高工作效率、提升成品质量的钢模旋压陶瓷成型机。The purpose of the utility model is to provide a steel mold spinning ceramic forming machine which improves work efficiency and quality of finished products.
为了达到上述目的,本实用新型采用这样的技术方案:In order to achieve the above purpose, the utility model adopts such technical scheme:
钢模旋压陶瓷成型机,包括机架、设置在机架上的下模、与下模配合的上模,下模上设有用于放置坯料的模腔,模腔具有底壁和围设在底壁上的侧壁,所述机架上设有安装架,安装架以可沿上下移动的方式设置在所述机架上,安装架上设有第一电机,所述上模与第一电机的输出轴传动连接,所述机架上还设有第二电机,第二电机的输出轴连接有曲柄,曲柄上连接有用于带动所述安装架上下移动的连杆,连杆与安装架连接,所述上模具有对应所述底壁设置的底面、对应所述侧壁设置的侧面以及与第一电机的输出轴连接的顶部,还包括开设在侧面上的第一补料槽,第一补料槽从所述上模的底面向上模的顶部延伸。The steel mold spinning ceramic forming machine includes a frame, a lower mold arranged on the frame, and an upper mold matched with the lower mold. The lower mold is provided with a cavity for placing blanks, and the cavity has a bottom wall and a surrounding The side wall on the bottom wall, the rack is provided with a mounting rack, the mounting rack is arranged on the rack in a way that can move up and down, the mounting rack is provided with a first motor, and the upper mold is connected to the first motor. The output shaft of the motor is connected by transmission, the frame is also provided with a second motor, the output shaft of the second motor is connected with a crank, and the crank is connected with a connecting rod for driving the mounting frame to move up and down, and the connecting rod and the mounting frame are connected connection, the upper mold has a bottom surface set corresponding to the bottom wall, a side surface set corresponding to the side wall, and a top connected to the output shaft of the first motor, and also includes a first feeding slot opened on the side surface, the first A feed trough extends from the bottom of the upper die to the top of the upper die.
作为本实用新型的一种优选方式,所述侧壁上开设有第二补料槽,第二补料槽从所述底壁向所述模腔的开口延伸。As a preferred mode of the present invention, the side wall is provided with a second feeding groove, and the second feeding groove extends from the bottom wall to the opening of the mold cavity.
作为本实用新型的一种优选方式,所述第一补料槽为多个,多个第一补料槽沿所述侧面的周向均匀布设,所述第二补料槽为多个,多个所述第二补料槽沿所述侧壁的周向均匀布设。As a preferred mode of the present invention, there are a plurality of the first feeding grooves, the plurality of first feeding grooves are evenly arranged along the circumferential direction of the side surface, and the second feeding grooves are a plurality of The second feeding grooves are evenly distributed along the circumference of the side wall.
作为本实用新型的一种优选方式,所述第一补料槽从所述底面延伸至所述顶部,所述第二补料槽从所述底壁延伸至所述模腔的开口。As a preferred mode of the present invention, the first feeding groove extends from the bottom surface to the top, and the second feeding groove extends from the bottom wall to the opening of the mold cavity.
作为本实用新型的一种优选方式,所述底面的直径为160mm,所述第一补料槽的宽度为12mm,深度为1mm,所述第二补料槽的宽度为12mm,深度为1mm。As a preferred mode of the present invention, the diameter of the bottom surface is 160 mm, the width of the first feeding groove is 12 mm, and the depth is 1 mm, and the width of the second feeding groove is 12 mm and the depth is 1 mm.
作为本实用新型的一种优选方式,所述机架设有第一导向板,第一导向板上设有两个沿竖直方向的第一导轨,所述安装架的两端分别设置在第一导轨中。As a preferred mode of the present invention, the frame is provided with a first guide plate, and the first guide plate is provided with two first guide rails along the vertical direction, and both ends of the mounting frame are respectively arranged on the first guide plate. in the rail.
作为本实用新型的一种优选方式,以所述机架设置所述第一电机的一侧为前侧,相对的另一侧为后侧,在所述第一导向板上设有沿竖直方向的第一导向槽,所述连杆设置在所述机架的后侧,所述连杆的一端对应第一导向槽设置并连接至所述安装架。As a preferred mode of the present invention, the side of the frame where the first motor is arranged is the front side, and the opposite side is the rear side, and the first guide plate is provided with a vertical The connecting rod is disposed on the rear side of the frame, and one end of the connecting rod is disposed corresponding to the first guide groove and connected to the mounting frame.
作为本实用新型的一种优选方式,所述机架上还设有沿竖直方向的第二导向板,第二导向板设置在第一导向板的后侧,第二导向板上设有第二导向槽,第二导向槽沿竖直方向设置,所述第二电机以可以上下移动的方式地设置在第二导向槽中,在所述机架上还设有第三电机60,第三电机60的输出轴连接有丝杆,丝杆上配设有丝杆螺母,丝杆螺母安装在所述第二导向板上,丝杆沿竖直方向设置,且丝杆的上端与所述第三电机60连接。As a preferred mode of the present invention, the frame is further provided with a second guide plate along the vertical direction, the second guide plate is arranged on the rear side of the first guide plate, and the second guide plate is provided with a second guide plate along the vertical direction. Two guide grooves, the second guide groove is arranged along the vertical direction, the second motor is arranged in the second guide groove in a way that can move up and down, and the frame is also provided with a
作为本实用新型的一种优选方式,从所述顶部至所述底面,所述侧面的直径逐渐减小,从所述底壁至所述模腔的开口,所述侧壁所在的直径逐渐增大。As a preferred mode of the present invention, from the top to the bottom surface, the diameter of the side surface gradually decreases, and from the bottom wall to the opening of the mold cavity, the diameter of the side wall gradually increases big.
采用本实用新型的技术方案后,通过第二电机带动曲柄转动,曲柄通过连杆带动安装架、第一电机以及上模上下移动,曲柄连杆机构用于本成型机具有空程、回程速度快以及节能高效的优点,同时通过在上模的侧面设置第一补料槽,上模运动到位后,在旋转过程中,第一补料槽会随着上模转动的惯性逐渐将胚料从第一补料槽中排出并对陶瓷成型胚进行补料,保证了陶瓷成型胚的表面光滑性和均匀性,后续喷釉用量水,采用钢模寿命长(大约100万模次),本实用新型制得的陶瓷成品具有产品致密,表面光滑,壁厚均匀,生产周期短、节能的优点。After adopting the technical scheme of the present utility model, the crank is driven to rotate by the second motor, and the crank drives the mounting frame, the first motor and the upper die to move up and down through the connecting rod. As well as the advantages of energy saving and high efficiency, at the same time, by setting the first feeding trough on the side of the upper mold, after the upper mold moves in place, during the rotation process, the first feeding trough will gradually move the blank from the first feeding trough with the inertia of the rotation of the upper mold. The ceramic molding embryo is discharged from a feeding trough and the ceramic molding embryo is supplemented, which ensures the surface smoothness and uniformity of the ceramic molding embryo, and the subsequent glaze spraying consumes water, and the steel mold has a long service life (about 1 million mold times). The utility model The prepared ceramic product has the advantages of dense product, smooth surface, uniform wall thickness, short production cycle and energy saving.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为图1中C向的结构示意图。FIG. 2 is a schematic structural diagram of the C direction in FIG. 1 .
图3为图1中A-A处剖面图。FIG. 3 is a cross-sectional view at A-A in FIG. 1 .
图4为图1中B-B处剖面图。FIG. 4 is a cross-sectional view at B-B in FIG. 1 .
图中:In the picture:
机架10 安装架20
第一电机21 第一导向板22The
第一导轨23 第一导向槽24
第二电机30 曲柄31
连杆32 下模40Connecting
底壁41 侧壁42
膜模43 第二补料槽44
上模50 侧面51Upper die 50
底面52 顶部53
第一补料槽54 第三电机60The
丝杆61 丝杆螺母62Screw 61
第二导向板63 第二导向槽64
具体实施方式Detailed ways
为了进一步解释本实用新型的技术方案,下面结合实施例进行详细阐述。In order to further explain the technical solutions of the present utility model, the following detailed descriptions are given in conjunction with the embodiments.
参照图1至图4,钢模旋压陶瓷成型机,包括机架10、设置在机架10上的下模40、与下模40配合的上模50,上模50设置在下模40的正上方,下模40上设有用于放置坯料的模腔43。模腔43具有底壁41和围设在底壁41上的侧壁42,模腔43呈下小上大的锥柱状,上模50的轴线沿竖直方向布设。所述机架10上设有安装架20,安装架20以可沿上下移动的方式设置在所述机架10上,安装架20上设有第一电机21,所述上模50与第一电机21的输出轴传动连接,用于带动上模50转动。所述机架10上还设有第二电机30,第二电机30的输出轴连接有曲柄31,曲柄31上连接有用于带动所述安装架20上下移动的连杆32,连杆32的一端铰接在所述曲柄31上,另一端铰接在安装架20上。所述上模50具有对应所述底壁41设置的底面52、对应所述侧壁42设置的侧面51以及与第一电机21的输出轴连接的顶部53,在实施例中,上模50呈下小上大的锥柱状,上模50向下运动至模腔43中,上模50与下模之间形成用于成型陶瓷制品的成型腔室。本实用新型还包括开设在侧面51上的第一补料槽54,第一补料槽54从所述上模50的底面52向上模50的顶部53延伸,第一补料槽54从侧面51向上模50的轴线凹陷(即第一补料槽54的深度方向),第一补料槽在侧面51周向的延伸方向即为宽度方向。1 to 4 , the steel mold spinning ceramic molding machine includes a
作为本实用新型的一种优选方式,所述侧壁42上开设有第二补料槽44,第二补料槽44从所述底壁41向所述模腔43的开口延伸。作为本实用新型的一种优选方式,所述第一补料槽54为多个,多个第一补料槽54沿所述侧面51的周向均匀布设,所述第二补料槽44为多个,多个所述第二补料槽44沿所述侧壁42的周向均匀布设。在实施例中,显示了4个第一补料槽54和4个第二补料槽44。在成型时,先将胚料(呈块状或者饼状)置于底壁41上,上模50在曲柄31和连杆32的作用下向下运动,当下模40接触上胚料并向下运动时,坯料受压而向上拉伸并成型旋转体,同时部分胚料进入第一补料槽54和第二补料槽44中,当上模50运动到位后,上模50可以继续旋转,此时胚料有继续向上拉伸的趋势并形成小幅度拉伸,此时第一补料槽54和第二补料槽44用于补充成型过程中泥土的流失,从而保证旋转体的壁厚均匀。As a preferred mode of the present invention, the
作为本实用新型的一种优选方式,所述第一补料槽54从所述底面52延伸至所述顶部53,所述第二补料槽44从所述底壁41延伸至所述模腔43的开口。As a preferred mode of the present invention, the
作为本实用新型的一种优选方式,所述底面52的直径为160mm,所述第一补料槽54的宽度为12mm,深度为1mm,所述第二补料槽44的宽度为12mm,深度为1mm。As a preferred mode of the present invention, the diameter of the
作为本实用新型的一种优选方式,所述机架10设有第一导向板22,第一导向板22上设有两个沿竖直方向的第一导轨23,所述安装架20的两端分别设置在第一导轨23中,第一导轨23用于限制安装架20的左右晃动,第一导轨23用于引导安装架20精确地上下运动。As a preferred mode of the present invention, the
作为本实用新型的一种优选方式,以所述机架10设置所述第一电机21的一侧为前侧,相对的另一侧为后侧,在所述第一导向板22上设有沿竖直方向的第一导向槽24,所述连杆32设置在所述机架10的后侧,所述连杆32的一端对应第一导向槽24设置并连接至所述安装架20。As a preferred mode of the present invention, a side of the
作为本实用新型的一种优选方式,所述机架10上还设有沿竖直方向的第二导向板63,第二导向板63设置在第一导向板22的后侧,第二导向板63上设有第二导向槽64,第二导向槽64沿竖直方向设置,所述第二电机30以可以上下移动的方式地设置在第二导向槽64中,具体可以在第二电机30上设置导向块,导向块容置于第二导向槽64中,在所述机架10上还设有第三电机60,第三电机60的输出轴连接有丝杆61,丝杆61上设有丝杆螺母62,丝杆螺母62安装在所述第二导向板63上,丝杆61直方向设置,且丝杆61的上端与所述第二电机30连接。具体第三电机60通过涡轮与丝杆61连接,涡轮可转动地安装在机架10上,第三电机60的输出轴转动时,通过涡轮可以带动丝杆61上下移动,实现第二电机30的上下移动。本实用新型也可以将丝杆螺母62设置成可上下移动,第二电机固定在丝杆螺母上,在丝杆转动时,丝杆螺母62沿着丝杆上下移动,从而带动第二电机30上下移动。在成型时,第三电机60不工作,当需要调整成品的厚度或者加工不同规格的陶瓷制品时,第三电机60调整第二电机30的高度,从而实现下模40行程的调整。As a preferred mode of the present invention, the
本实用新型在产品压制后,可以利用真空模头从下模取出制品,利用压缩空气切换真空,使制品脱离真空模头,码放在输送带上。In the utility model, after the product is pressed, the vacuum die head can be used to take out the product from the lower mold, and the vacuum can be switched by using the compressed air, so that the product can be separated from the vacuum die head and stacked on the conveyor belt.
本实用新型的产品形式并非限于本案实施例,任何人对其进行类似思路的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。The product form of the present invention is not limited to the examples in this case, and anyone who makes appropriate changes or modifications of similar ideas should be regarded as not departing from the scope of the patent of the present invention.
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| CN110834375B (en) * | 2019-11-26 | 2024-08-16 | 福建省东浦科技实业有限公司 | Steel mould spinning ceramic forming machine |
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