Intelligent brake disc processing equipment
Technical Field
The utility model belongs to the technical field of the automobile parts processing, especially, relate to intelligent brake disc processing equipment.
Background
The brake disc, in short, is a circular disc which also rotates when the vehicle is moving. The brake caliper clamps the brake disc to generate braking force, and when the brake is stepped, the brake caliper clamps the brake disc to play a role in reducing speed or stopping.
But current brake disc processing equipment still has the inconvenience and carries out the centre gripping to car brake disc fixed, and the iron fillings in the inconvenient brake disc are cleared up and the inconvenient brake disc that finishes to processing carries out the problem of polishing.
Therefore, the invention of the intelligent brake disc machining equipment is very necessary.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides an intelligent brake disc processing equipment to it is inconvenient to carry out the centre gripping to car brake disc fixed to solve current brake disc processing equipment, and inconvenient iron fillings in the brake disc are cleared up and the inconvenient brake disc that finishes to processing carries out the problem of polishing. The intelligent brake disc machining equipment comprises a fastening plate, a support frame, a fixed block, a cylinder, a protection rod, a mounting plate, a buffer protection brake disc fixing frame structure, a brake disc sundry dredging rod structure, an adjusting protection brake disc grinding frame structure, a punching motor, a drill bit, a coupler, a protection shell, a mounting piece, a control switch and a PLC, wherein the support frame is in bolted connection with the middle position of the upper surface of the fastening plate; the fixed block is connected to the middle position of the upper part of the inner side of the support frame through a bolt; the cylinder is connected to the middle position of the bottom of the fixed block through a bolt; the guard bar is connected to the lower part of the cylinder through a bolt; the mounting plate is connected to the lower part of the protective rod through a bolt; the buffer protection brake disc fixing frame structure is arranged at the lower part of the inner side of the supporting frame; the brake disc sundry dredging rod structure is arranged on the left side of the upper surface of the fastening plate; the adjusting and protecting brake disc grinding frame structure is arranged on the right side of the adjusting and protecting brake disc grinding frame structure; the punching motors are respectively connected to the left side and the right side of the bottom of the mounting plate through bolts; the drill bit is connected to an output shaft of the punching motor through a coupler; the protective shell is connected to the right side of the left surface of the fastening plate through a bolt; the mounting piece is connected to the lower part of the right side of the left surface of the protective shell through a bolt; the control switch is embedded in the middle of the left surface of the control switch; the PLC screw is connected to the middle position of the upper part of the inner side of the protective shell; the buffer protection brake disc fixing frame structure comprises a supporting plate, a first clamping frame, a pressure sensor, a second clamping frame, a protection pad, an inserting rod, a clamping plate, a protection spring and a locking bolt, wherein the first clamping frame is connected to the left side of the upper surface of the supporting plate through the bolt; the pressure sensor is connected with the middle position of the upper part of the inner side of the supporting plate through a screw; the second clamping frame is connected to the right side of the upper surface of the supporting plate through a bolt; the protective pad is connected to the upper part of the insertion rod through a bolt; the inserting rod is longitudinally inserted in the middle of the upper part of the inner side of the second clamping frame; the clamping plate is connected to the lower part of the insertion rod through a bolt; one end of the protection spring is welded in the middle of the upper part of the inner side of the second clamping frame, and the other end of the protection spring is welded in the middle of the upper surface of the clamping plate; and the locking bolt is in threaded connection with the joint of the second clamping frame and the inserting rod.
Preferably, the fastening plate is a stainless steel plate with the bottom glued with a rubber pad; the bottom of the rubber pad is provided with a straight-line-shaped anti-skid line.
Preferably, the support frame is a U-shaped stainless steel frame.
Preferably, the first clamping frame and the second clamping frame are respectively an L-shaped stainless steel frame; the outer wall of the first clamping frame is wrapped with a rubber sleeve.
Preferably, the brake disc sundry dredging rod structure comprises a support plate, a connecting rod, a protection plate, a roller bearing, a conical head, a handle, a fastening block and a pressure rod, wherein the connecting rod is connected to the lower part of the left side of the support plate through a bolt; the protection plate is connected to the left side of the connecting rod through a bolt; the roller bearing is embedded in the upper part of the inner side of the protection plate; the conical head is transversely inserted in the middle of the inner part of the roller bearing; the handle bolt is connected to the left side of the conical head; the fastening block is connected to the middle position of the left side of the protection plate through a bolt; the pressure rod is connected to the middle position of the rear surface of the fastening block in a shaft mode.
Preferably, the pressure lever specifically adopts a stainless steel lever welded with a stainless steel conical head at the lower part of the right side.
Preferably, a stainless steel spring is arranged at the joint of the protection plate and the pressure rod; one end of the stainless steel spring is welded at the middle position of the left side of the protection plate, and the other end of the stainless steel spring is welded at the middle position of the right side of the protection plate.
Preferably, the adjusting and protecting brake disc polishing frame structure comprises a fixing plate, a protecting frame, a bolt and a nut, a mounting frame, a connecting block, a clamping piece and a polishing piece, wherein the protecting frame is connected to the middle position of the upper part of the rear surface of the fixing plate through the bolt and the nut; the mounting frame is connected to the lower part of the left side of the protection frame through a bolt; the connecting block is connected to the middle position of the lower part of the inner side of the mounting frame through a bolt; the clamping piece is connected to the upper part of the connecting block through a bolt; the lower part of the right side of the fixed plate adsorbed by the polishing piece.
Preferably, the clamping piece is a stainless steel sheet with a rubber layer glued on the upper surface.
Preferably, the polishing sheet body is made of a sand paper sheet; the left side of the polishing plate is glued with a magnet piece.
Preferably, the supporting plate is connected with the supporting frame through bolts; the support plate is connected with the fastening plate through bolts; the fixed plate is connected with the support frame through bolts.
Preferably, the control switch and the pressure sensor are respectively and electrically connected with the input end of the PLC; the cylinder and the punching motor are respectively and electrically connected with the output end of the PLC.
Preferably, the cylinder is a cylinder with the model number of SC 125; the punching motor is a motor with the model of YL; the control switch specifically adopts a switch of SB 16; the PLC is a PLC with the model number of FX 2N-48; the pressure sensor is a sensor with the model number of Q21-1041.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses in, backup pad, first joint frame, pressure sensor, second joint frame, the protection is filled up, the peg graft pole, splint, the setting of protection spring and locking bolt is favorable to carrying out the centre gripping to the brake disc fixed.
2. The utility model discloses in, extension board, connecting rod, guard plate, roller bearing, conical head, the handle, the setting of fastening block and depression bar is favorable to dredging the clearance to the iron fillings in the brake disc.
3. The utility model discloses in, fixed plate, protection frame, bolt and nut, mounting bracket, the connecting block, the clamping piece and the setting of the piece of polishing are favorable to polishing the brake disc that finishes processing.
4. In the utility model, the fastening plate is a stainless steel plate with the bottom glued with a rubber pad; the bottom of rubber pad be provided with the anti-skidding line of a straight line, be favorable to preventing that processing equipment from sliding.
5. The utility model discloses in, the support frame specifically adopt the stainless steel frame of U type, be favorable to preventing that the support frame from rustting and damaging.
6. In the utility model, the first clamping frame and the second clamping frame are respectively L-shaped stainless steel frames; the outer wall of first joint frame on the parcel have the rubber sleeve, be favorable to preventing the brake disc that the fish tail needs to be processed.
7. The utility model discloses in, the junction of guard plate and depression bar be provided with stainless steel spring, be favorable to reseing to the depression bar.
8. In the utility model, the polishing sheet body adopts a sand paper sheet; the left side of the polishing piece is glued with a magnet piece, which is beneficial to polishing the brake disc.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the fixing frame structure of the buffer protection brake disc of the present invention.
Fig. 3 is a schematic structural view of the brake disc sundry dredging rod structure of the utility model.
Fig. 4 is a schematic structural diagram of the adjusting and protecting brake disc grinding frame structure of the present invention.
Fig. 5 is a schematic diagram of the electrical connection of the present invention.
In the figure:
1. a fastening plate; 2. a support frame; 3. a fixed block; 4. a cylinder; 5. a guard bar; 6. mounting a plate; 7. a buffer protection brake disc fixing frame structure; 71. a support plate; 72. a first clamping frame; 73. a pressure sensor; 74. a second clamping frame; 75. a protective pad; 76. a plug rod; 77. a splint; 78. a protection spring; 79. locking the bolt; 8. a brake disc sundry dredging rod structure; 81. a support plate; 82. a connecting rod; 83. a protection plate; 84. a roller bearing; 85. a conical head; 86. a grip; 87. a fastening block; 88. a pressure lever; 9. adjusting a grinding frame structure of the protective brake disc; 91. a fixing plate; 92. a protective frame; 93. a bolt and a nut; 94. a mounting frame; 95. connecting blocks; 96. a clip; 97. grinding the sheets; 10. a punching motor; 11. a drill bit; 12. a coupling; 13. a protective shell; 14. mounting a sheet; 15. a control switch; 16. and (7) PLC.
Detailed Description
The utility model is described in detail with reference to the accompanying drawings, as shown in fig. 1 and fig. 2, an intelligent brake disc processing device comprises a fastening plate 1, a support frame 2, a fixing block 3, a cylinder 4, a guard bar 5, a mounting plate 6, a buffer protection brake disc fixing frame structure 7, a brake disc sundry dredging bar structure 8, an adjusting protection brake disc grinding frame structure 9, a punching motor 10, a drill bit 11, a coupler 12, a protective shell 13, a mounting plate 14, a control switch 15 and a PLC16, wherein the support frame 2 is bolted at the middle position of the upper surface of the fastening plate 1; the fixed block 3 is connected with the middle position of the upper part of the inner side of the support frame 2 through a bolt; the cylinder 4 is connected to the middle position of the bottom of the fixing block 3 through a bolt; the guard bar 5 is connected to the lower part of the cylinder 4 through a bolt; the mounting plate 6 is connected to the lower part of the guard bar 5 through bolts; the buffer protection brake disc fixing frame structure 7 is arranged at the lower part of the inner side of the support frame 2; the brake disc sundry dredging rod structure 8 is arranged on the left side of the upper surface of the fastening plate 1; the adjusting and protecting brake disc grinding frame structure 9 is arranged on the right side of the adjusting and protecting brake disc grinding frame structure 9; the punching motors 10 are respectively connected to the left side and the right side of the bottom of the mounting plate 6 through bolts; the drill bit 11 is connected to an output shaft of the punching motor 10 through a coupler 12; the protective shell 13 is connected to the right side of the left surface of the fastening plate 1 through a bolt; the mounting piece 14 is connected to the lower part of the right side of the left surface of the protective shell 13 through bolts; the control switch 15 is embedded in the middle of the left surface of the control switch 15; the PLC16 is connected with the middle position of the upper part of the inner side of the protective shell 13 through a screw; the buffer protection brake disc fixing frame structure 7 comprises a supporting plate 71, a first clamping frame 72, a pressure sensor 73, a second clamping frame 74, a protection pad 75, an insertion rod 76, a clamping plate 77, a protection spring 78 and a locking bolt 79, wherein the first clamping frame 72 is connected to the left side of the upper surface of the supporting plate 71 through a bolt; the pressure sensor 73 is connected to the middle position of the upper part of the inner side of the supporting plate 71 through a screw; the second clamping frame 74 is connected to the right side of the upper surface of the supporting plate 71 through bolts; the protective pad 75 is connected to the upper part of the plug-in rod 76 through a bolt; the insertion rod 76 is longitudinally inserted in the middle of the upper part of the inner side of the second clamping frame 74; the clamping plate 77 is connected to the lower part of the plug-in rod 76 through a bolt; one end of the protection spring 78 is welded at the middle position of the upper part of the inner side of the second clamping frame 74, and the other end is welded at the middle position of the upper surface of the clamping plate 77; the locking bolt 79 is screwed to the joint between the second clamping frame 74 and the insertion rod 76.
In this embodiment, specifically, firstly, the processing equipment is moved to a position where a brake disc needs to be processed, then the brake disc needing to be processed is placed on the supporting plate 71, then the brake disc can be fixed by the first clamping frame 72 in cooperation with the clamping plate 77, meanwhile, the brake disc processing equipment can be started by pressing the control switch 15, if the pressure sensor 73 detects that pressure exists on the supporting plate 71, a signal detected by the pressure sensor 73 is transmitted to the PLC16, then a signal received by the PLC16 is transmitted to the air cylinder 4 and the punching motor 10, then the punching motor 10 drives the drill bit 11 to rotate, the air cylinder 4 drives the drill bit 11 under the punching motor 10 to descend, and then the drill bit 11 is used for punching the brake disc needing to be processed.
In this embodiment, specifically, the fastening plate 1 is a stainless steel plate with a rubber pad glued to the bottom thereof; the bottom of the rubber pad is provided with a straight-line-shaped anti-skid line.
In this embodiment, specifically, the support frame 2 specifically adopts a U-shaped stainless steel frame.
In this embodiment, specifically, the first clamping frame 72 and the second clamping frame 74 are respectively an L-shaped stainless steel frame; the outer wall of the first clamping frame 72 is wrapped with a rubber sleeve.
In this embodiment, referring to fig. 3, the brake disc sundry dredging rod structure 8 includes a support plate 81, a connecting rod 82, a protection plate 83, a roller bearing 84, a conical head 85, a grip 86, a fastening block 87 and a pressure lever 88, wherein the connecting rod 82 is bolted to the lower part of the left side of the support plate 81; the protection plate 83 is connected to the left side of the connecting rod 82 through a bolt; the roller bearing 84 is embedded in the upper part of the inner side of the protection plate 83; the conical head 85 is transversely inserted in the middle position inside the roller bearing 84; the grip 86 is connected to the left side of the conical head 85 through a bolt; the fastening block 87 is bolted at the middle position on the left side of the protection plate 83; the pressing rod 88 is coupled to the middle of the rear surface of the fastening block 87.
In this embodiment, specifically, after the brake disc is processed, the iron chips in the brake disc can be cleaned by using the conical head 85 to match with the pressure rod 88.
In this embodiment, specifically, the pressure lever 88 specifically adopts a stainless steel lever welded with a stainless steel conical head at the lower part of the right side.
In this embodiment, specifically, a stainless steel spring is disposed at a connection position of the protection plate 83 and the pressing rod 88; one end of the stainless steel spring is welded at the middle position of the left side of the protection plate 83, and the other end of the stainless steel spring is welded at the middle position of the right side of the protection plate 83.
In this embodiment, referring to fig. 4, the adjusting and protecting brake disc polishing frame structure 9 includes a fixing plate 91, a protecting frame 92, a bolt and nut 93, a mounting frame 94, a connecting block 95, a clamping piece 96 and a polishing piece 97, wherein the protecting frame 92 is connected to the middle position of the upper part of the rear surface of the fixing plate 91 through the bolt and nut 93; the mounting frame 94 is bolted to the lower part of the left side of the protective frame 92; the connecting block 95 is connected to the middle position of the lower part of the inner side of the mounting frame 94 through a bolt; the clamping piece 96 is connected to the upper part of the connecting block 95 through a bolt; the lower part of the right side of the fixing plate 91 adsorbed by the polishing sheet 97.
In this embodiment, specifically, after the brake disc is processed, the brake disc is fixed by the mounting frame 94 and the clamping piece 96, and then the brake disc after the processing is finished can be polished by the polishing piece 97.
In this embodiment, the clip 96 is made of a stainless steel sheet with a rubber layer glued on the upper surface.
In this embodiment, specifically, the polishing pad 97 is specifically made of a sand paper sheet; the left side of the polishing piece 97 is glued with a magnet piece.
In this embodiment, specifically, the support plate 71 is connected to the support frame 2 by bolts; the support plate 81 is connected with the fastening plate 1 through bolts; the fixing plate 91 is connected with the support frame 2 through bolts.
In this embodiment, specifically, the control switch 15 and the pressure sensor 73 are respectively electrically connected to an input end of the PLC 16; the cylinder 4 and the punching motor 10 are respectively and electrically connected with the output end of the PLC 16.
In the embodiment, specifically, the cylinder 4 is a cylinder with model number SC 125; the punching motor 10 is a motor with a model number YL; the control switch 15 specifically adopts a switch of SB 16; the PLC16 is a PLC with model number FX 2N-48; the pressure sensor 73 is a sensor with model number Q21-1041.
Principle of operation
When the utility model is used, firstly, the processing equipment is moved to the position where the brake disc needs to be processed, then the brake disc needing to be processed is placed on the supporting plate 71, then the first clamping frame 72 is used for fixing the brake disc by matching with the clamping plate 77, meanwhile, the brake disc processing equipment can be started by pressing the control switch 15, if the pressure sensor 73 detects that the pressure exists on the supporting plate 71, the signal detected by the pressure sensor 73 is transmitted to the PLC16, then the signal received by the PLC16 is transmitted to the cylinder 4 and the punching motor 10, then the punching motor 10 drives the drill bit 11 to rotate, the cylinder 4 drives the drill bit 11 under the punching motor 10 to descend, then the brake disc needing to be processed can be punched by utilizing the drill bit 11, after the brake disc is processed, the scrap iron in the brake disc can be cleaned by utilizing the conical head 85 to match with the pressure lever 88, after the brake disc is processed, after the brake disc is fixed by the mounting frame 94 and the clamping piece 96, the brake disc after being processed can be polished by the polishing piece 97.
Utilize technical scheme, or technical personnel in the field are in the utility model discloses under technical scheme's the inspiration, design similar technical scheme, and reach above-mentioned technological effect, all fall into the utility model discloses a protection scope.