CN211386101U

CN211386101U - Brake disc belt cleaning device

Info

Publication number: CN211386101U
Application number: CN201922442527.0U
Authority: CN
Inventors: 赵良文; 冯国财; 侯苏峰
Original assignee: Shandong Sanding Auto Parts Co ltd
Current assignee: Shandong Sanding Auto Parts Co ltd
Priority date: 2019-12-27
Filing date: 2019-12-27
Publication date: 2020-09-01
Anticipated expiration: 2029-12-27

Abstract

The utility model relates to an automobile brake disc production field discloses a brake disc belt cleaning device, and it is including wasing case one, washs case one and is connected with supersonic generator, washs case one bottom and is equipped with the converter, washs case one and is connected with the frame, and the frame up end is connected with the portal frame. When wasing the brake disc, hang a plurality of brake discs on the fixture block of portal frame connecting rod, the cylinder drives the horizontal pole upward movement, drive square frame and remove, and then make the brake disc remove, the portal frame removes along the guide rail, hoisting device removes to wasing a case top, the cylinder drives the horizontal pole and moves down, square frame submergence is to wasing in the case one, carry out ultrasonic cleaning to the brake disc in the washing liquid, the cleaning performance is better, wash a case and wash a plurality of brake discs simultaneously, the operation is simple, the cleaning efficiency is higher.

Description

Brake disc belt cleaning device

Technical Field

The utility model belongs to the technical field of car brake disc production and specifically relates to a brake disc belt cleaning device is related to.

Background

At present, in the field of automobile production and manufacturing, a brake disc is an essential part of an automobile and is in the shape of a hat-shaped disc, and a brake pad generally needs to be cleaned in the production process to remove oil stains, dust, iron scraps and the like remained on the surface of the brake disc.

Chinese patent with publication number CN108620353A discloses a brake disc belt cleaning device, which comprises a supporting seat, cleaning part and power unit, cleaning part is equipped with the rotating band, the transfer roller, the live-rollers and support the compression roller, the rotating band winding is at the transfer roller, the live-rollers and support on the compression roller, power unit drive live-rollers rotates, the rotating band includes a plurality of washing areas and will washs the articulated axis of rotation of area ending, the washing area is two-layer about the material is different, be respectively layer and the washing layer of absorbing water, cleaning part is still including the tilting mechanism that is used for the upset washing area, tilting mechanism includes the trip lever, a driving lever that is used for the spout of trip lever direction and links to each other with the transfer roller terminal surface, be equipped with a plurality of vaulting poles that are used. By adopting the scheme, the mechanical requirements for quickly cleaning and wiping the brake disc can be met, and traffic accidents caused by brake failure due to stains on the brake disc are avoided.

The above prior art solutions have the following drawbacks: above-mentioned brake disc belt cleaning device is carrying out the cleaning process to the brake disc, and the single can only wash a brake disc, and the cleaning process is comparatively loaded down with trivial details, and the cleaning efficiency is lower.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art exists, the utility model aims at providing a brake disc belt cleaning device, it has the advantage that the cleaning efficiency is high.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:

a brake disc cleaning device comprises a first cleaning box, the first cleaning box is connected with an ultrasonic generator, the bottom of the cleaning box is provided with a converter, the cleaning box is connected with a frame, the upper end surface of the frame is connected with a portal frame, the portal frame comprises a base, a cross beam, a first upright post and a second upright post, wherein two ends of the cross beam are respectively fixedly connected with the first upright post and the second upright post, the upper end surface of the frame is provided with two parallel guide rails, the lower end surface of the base is provided with a roller matched with the guide rails, the roller is connected with the guide rail in a rolling way, the upper end surface of the beam is connected with a cylinder, the cylinder penetrates through the beam and is connected with a lifting device, the lifting device comprises a transverse rod and a plurality of square frames, the transverse rod is connected with the square frames respectively, a plurality of vertical connecting rods are arranged on the square frames at equal intervals, and a plurality of clamping blocks which are inclined upwards are arranged on two sides of each connecting rod.

Through adopting the above technical scheme, when wasing the brake disc, hang a plurality of brake discs on the fixture block of connecting rod, the cylinder drives the horizontal pole upward movement, drive square frame and remove, and then make the brake disc remove, the portal frame removes along the guide rail, hoisting device removes to wasing case one top, the cylinder drives the horizontal pole and moves down, square frame submergence is to wasing incasement one, carry out ultrasonic cleaning to the brake disc in the washing liquid, the cleaning performance is better, wash case one and wash a plurality of brake discs simultaneously, the operation is simple, the cleaning efficiency is higher.

The present invention may be further configured in a preferred embodiment as: the end face of the first upright post close to the second upright post and the end face of the second upright post close to the first upright post are provided with sliding grooves, and two ends of the cross rod are connected with the sliding grooves in a sliding mode.

Through adopting above-mentioned technical scheme, the both ends and the spout sliding connection of horizontal pole carry on spacingly to the horizontal pole for the horizontal pole can not control the skew when reciprocating, are favorable to improving the stability of square frame when reciprocating.

The present invention may be further configured in a preferred embodiment as: the ultrasonic cleaning device is characterized in that one end, far away from the ultrasonic generator, of the first cleaning box is connected with a second cleaning box, the guide rail is connected with the upper end face of the second cleaning box, the outer wall of the cleaning box is connected with a water tank, the water tank is connected with a water pump and a water pipe, and the water pipe penetrates through the side walls of the second cleaning box and is connected with a plurality of inclined spray heads.

Through adopting above-mentioned technical scheme, the ultrasonic wave is more weak to the filth cleaning capability of mud and iron fillings class, and the brake disc is putting into and washs incasement one and wash before, advance to go into and wash in the case two, and the shower nozzle is driven large granule impurity such as iron fillings on brake disc surface, is favorable to improving the cleaning performance.

The present invention may be further configured in a preferred embodiment as: the second cleaning box is connected with a filter frame, the filter frame is provided with a hanging plate, and the hanging plate is clamped with the side wall of the second cleaning box.

Through adopting above-mentioned technical scheme, through setting up the filter frame, be convenient for carry out centralized processing to large granule impurities such as iron fillings that wash down.

The present invention may be further configured in a preferred embodiment as: the lower end of the cleaning box II is provided with a water outlet hole, the water outlet hole is connected with a liquid guide pipe, and the liquid guide pipe is connected with the water tank.

Through adopting above-mentioned technical scheme, wash the large granule impurity in the case two and get rid of, water flows to the water tank once more from the catheter in, the cyclic utilization of being convenient for, resources are saved.

The present invention may be further configured in a preferred embodiment as: the two sides of the first upright post and the two sides of the second upright post are both connected with reinforcing plates, and the reinforcing plates are both fixedly connected with the base.

Through adopting above-mentioned technical scheme, through setting up the reinforcing plate, strengthened the stability of being connected of base and stand one and stand two, improve the stability of portal frame.

The present invention may be further configured in a preferred embodiment as: and a layer of waterproof cushion is bonded on the outer wall of the clamping block.

Through adopting above-mentioned technical scheme, through setting up waterproof cushion for the fixture block avoids the fixture block to receive the corruption when getting into to wash case one and wash in the case two, is favorable to prolonging the life of fixture block.

The present invention may be further configured in a preferred embodiment as: the lower end face of the cross rod is provided with a hook, the upper end of the square frame is connected with a square block matched with the hook, and the hook is clamped with the square block.

Through adopting above-mentioned technical scheme, the brake disc is after wasing the completion, and the portal frame removes square frame to the one end of keeping away from washing case one, and operating personnel takes off square frame from the couple, and the portal frame drives the horizontal pole again and removes initial position, will hang the square frame of full brake disc and wash on the couple, is favorable to improving production efficiency.

To sum up, the utility model discloses a following at least one useful technological effect:

1. when the brake disc is cleaned, the plurality of brake discs are hung on the clamping blocks of the connecting rod, the air cylinder drives the cross rod to move upwards to drive the square frame to move, so that the brake disc moves, the portal frame moves along the guide rail, the lifting device moves to the upper part of the cleaning box, the air cylinder moves downwards, the square frame is immersed in the cleaning box, the brake disc in the cleaning liquid is ultrasonically cleaned, the cleaning effect is good, the cleaning box can simultaneously clean the plurality of brake discs, the operation is simple, and the cleaning efficiency is high;

2. the two ends of the cross rod are connected with the sliding grooves in a sliding mode, and the cross rod is limited, so that the cross rod cannot deflect left and right when moving up and down, and the stability of the square frame when moving up and down is improved;

3. ultrasonic wave is more weak to the filth cleaning capability of mud and iron fillings class, and the brake disc is putting into to wash before the case is washd in the washing case one, and advance to go into to wash in the washing case two, and the shower nozzle is driven large granule impurity such as iron fillings on brake disc surface, is favorable to improving the cleaning performance.

Drawings

Fig. 1 is a schematic view of the overall structure of the embodiment.

FIG. 2 is a schematic view showing the connection of the second washing tank to the water tank.

Fig. 3 is a partially enlarged schematic view of a portion a in fig. 1.

In the figure, 1, a first cleaning box; 2. an ultrasonic generator; 3. a converter; 4. a frame; 5. a gantry; 6. a base; 7. a cross beam; 8. a first upright post; 9. a second upright post; 10. a guide rail; 11. a roller; 12. a cylinder; 13. a lifting device; 14. a cross bar; 15. a square frame; 16. a connecting rod; 17. a clamping block; 18. a chute; 20. a second cleaning box; 21. a water tank; 22. a water pump; 23. a water pipe; 24. a spray head; 25. a filter frame; 26. hanging the plate; 27. a water outlet hole; 28. a catheter; 29. a reinforcing plate; 30. a waterproof cushion; 31. hooking; 32. and (6) square blocks.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, the brake disc cleaning device disclosed by the utility model comprises a cleaning box 1, the cleaning box 1 is connected with an ultrasonic generator 2, the bottom of the cleaning box 1 is provided with a converter 3, the cleaning box 1 is connected with a frame 4, the upper end surface of the frame 4 is connected with a portal frame 5, the portal frame 5 comprises a base 6, a cross beam 7, a first column 8 and a second column 9, two ends of the cross beam 7 are respectively fixedly connected with the first column 8 and the second column 9, the upper end surface of the frame 4 is provided with two parallel guide rails 10, the lower end surface of the base 6 is provided with a roller 11 matched with the guide rails 10, the roller 11 is in rolling connection with the guide rails 10, the upper end surface of the cross beam 7 is connected with a cylinder 12, the cylinder 12 passes through the cross beam 7 and is connected with a lifting device 13, the lifting device 13 comprises a cross bar 14 and a plurality of square frames 15, the cross bar 14 is respectively, a plurality of clamping blocks 17 which incline upwards are arranged at two sides of the connecting rod 16.

Referring to fig. 1, cleaning fluid is arranged in a cleaning box I1, when the temperature is raised to about 40 ℃, the brake disc cleaning agent is added into the cleaning box I1, and the cleaning fluid is stirred to be fully dissolved. When the brake disc is cleaned, a plurality of brake discs are hung on a clamping block 17 of a connecting rod 16, a cylinder 12 drives a cross rod 14 to move upwards, the cross rod 14 slides along a sliding groove 18 to drive a square frame 15 to move, so that the brake disc moves, a portal frame 5 moves along a guide rail 10 on a frame 4, when a lifting device 13 moves to the position above a cleaning box 1, the cylinder 12 drives the cross rod 14 to move downwards, so that the square frame 15 is immersed into the cleaning box 1, an ultrasonic generator 2 drives a converter 3 to work to ultrasonically clean the brake disc in cleaning liquid, the ultrasonic generator 2 sends out a high-frequency oscillation signal, the high-frequency oscillation signal is converted into high-frequency mechanical oscillation through the converter 3 and is transmitted into the cleaning liquid, oil stains are adhered to the surface of the brake disc, oil is emulsified, solid particles and are separated, so that the purpose of cleaning part purification is achieved, the cleaning effect is good, and the cleaning box 1 simultaneously cleans the, reasonable structure, simple operation and higher cleaning efficiency.

Referring to fig. 1, the end face of the first upright 8 close to the second upright 9 and the end face of the second upright 9 close to the first upright 8 are provided with sliding grooves 18, the two ends of the cross rod 14 are connected with the sliding grooves 18 in a sliding manner, the cross rod 14 is limited, the cross rod 14 cannot shift left and right when moving up and down, and the stability of the square frame 15 when moving up and down is improved.

Referring to fig. 1 and 2, ultrasonic waves enable precise cleaning, but have a weak ability to treat dirt of sludge and iron debris, so that the dirt of sludge and iron debris is removed in the pretreatment. One end of the first cleaning box 1, which is far away from the ultrasonic generator 2, is connected with a second cleaning box 20, the guide rail 10 is connected with the upper end face of the second cleaning box 20, the outer wall of the second cleaning box 20 is connected with a water tank 21, the water tank 21 is connected with a water pump 22 and a water pipe 23, and the water pipe 23 penetrates through the side wall of the second cleaning box 20 and is connected with a plurality of inclined spray heads 24. Before the brake disc washs putting into washing case 1, portal frame 5 slides to washing two 20 tops of case along guide rail 10, and square frame 15 is advanced to go into and wash in washing two 20 of case, and water tank 21 supplies water, and the large granule impurity such as iron fillings to the brake disc surface is washed from 24 blowout of shower nozzle through water pipe 23, is favorable to improving the cleaning performance. Wash second 20 of case and be connected with filter frame 25, filter frame 25 is equipped with link plate 26, link plate 26 with wash second 20 lateral walls joints of case, through setting up filter frame 25, be convenient for carry out centralized processing to large granule impurity such as the iron fillings that wash down. The lower end of the second cleaning box 20 is provided with a water outlet hole 27, the water outlet hole 27 is connected with a liquid guide pipe 28, the liquid guide pipe 28 is connected with the water tank 21, large particle impurities in the second cleaning box 20 are removed, water flows into the water tank 21 from the liquid guide pipe 28 again, recycling is facilitated, and resources are saved.

Referring to fig. 1 and 3, the two sides of the first upright post 8 and the two sides of the second upright post 9 are both connected with reinforcing plates 29, and the reinforcing plates 29 are both fixedly connected with the base 6, so that the connection stability of the base 6, the first upright post 8 and the second upright post 9 is enhanced, and the stability of the portal frame 5 is improved. A layer of waterproof cushion 30 is bonded on the outer wall of the fixture block 17, so that when the fixture block 17 enters the first cleaning box 1 and the second cleaning box 20, the fixture block 17 is prevented from being corroded, and the service life of the fixture block 17 is prolonged. The terminal surface is equipped with couple 31 under the horizontal pole 14, square frame 15 upper end is connected with and couples 31 matched with square piece 32, couple 31 and square piece 32 joint, the brake disc is after wasing the completion, portal frame 5 removes square frame 15 to the one end of keeping away from washing case 1, operating personnel takes off square frame 15 from couple 31, portal frame 5 drives horizontal pole 14 again and removes initial position, square frame 15 hanging that will hang full brake disc washs on couple 31, needn't take off the brake disc on square frame 15 in proper order and wash next batch's brake disc again, time saving is favorable to improving production efficiency.

The implementation principle of the embodiment is as follows: when the brake disc is cleaned, a plurality of brake discs are hung on the clamping blocks 17 of the connecting rod 16, the air cylinder 12 drives the cross rod 14 to move upwards, the cross rod 14 slides along the sliding groove 18 to drive the square frame 15 to move, then the brake disc moves, before the brake disc is put into the first cleaning box 1 for cleaning, the portal frame 5 slides to the upper part of the second cleaning box 20 along the guide rail 10, the square frame 15 is firstly put into the second cleaning box 20 for cleaning, large-particle impurities such as scrap iron and the like on the surface of the brake disc are washed, the lifting device 13 moves to the upper part of the cleaning box I1, the air cylinder 12 drives the cross rod 14 to move downwards, the square frame 15 is immersed in the cleaning box I1, the ultrasonic generator 2 drives the converter 3 to work, the brake disc to in the washing liquid carries out ultrasonic cleaning, and the cleaning performance is better, washs case 1 and washs a plurality of brake discs simultaneously, and is rational in infrastructure, easy operation, and the cleaning efficiency is higher.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. The utility model provides a brake disc belt cleaning device, is including wasing case one (1), its characterized in that: the cleaning device is characterized in that a first cleaning box (1) is connected with an ultrasonic generator (2), a converter (3) is arranged at the bottom of the first cleaning box (1), the first cleaning box (1) is connected with a rack (4), the upper end face of the rack (4) is connected with a portal frame (5), the portal frame (5) comprises a base (6), a cross beam (7), a first stand column (8) and a second stand column (9), two ends of the cross beam (7) are fixedly connected with the first stand column (8) and the second stand column (9) respectively, the upper end face of the rack (4) is provided with two guide rails (10) which are parallel to each other, the lower end face of the base (6) is provided with rollers (11) which are matched with the guide rails (10), the rollers (11) are in rolling connection with the guide rails (10), the upper end face of the cross beam (7) is connected with a cylinder (12), and the cylinder, lifting device (13) include horizontal pole (14) and a plurality of square frame (15), and horizontal pole (14) are connected with square frame (15) respectively, square frame (15) equidistant be equipped with a plurality of vertical connecting rods (16), and connecting rod (16) both sides are equipped with a plurality of tilt up's fixture block (17).

2. The brake disc cleaning device according to claim 1, wherein: the end face of the first upright post (8) close to the second upright post (9) and the end face of the second upright post (9) close to the first upright post (8) are provided with sliding grooves (18), and the two ends of the cross rod (14) are in sliding connection with the sliding grooves (18).

3. The brake disc cleaning device according to claim 1, wherein: wash case one (1) and keep away from the one end of supersonic generator (2) and be connected with and wash case two (20), guide rail (10) link to each other with washing case two (20) up end, it has water tank (21) to wash case two (20) outer wall connection, water tank (21) are connected with water pump (22) and water pipe (23), water pipe (23) pass and wash case two (20) lateral wall and be connected with shower nozzle (24) of a plurality of slopes.

4. A brake disc cleaning device according to claim 3, characterized in that: wash second case (20) and be connected with filter frame (25), filter frame (25) are equipped with link plate (26), link plate (26) and wash second case (20) lateral wall joint.

5. A brake disc cleaning device according to claim 3, characterized in that: the lower end part of the second cleaning box (20) is provided with a water outlet hole (27), the water outlet hole (27) is connected with a liquid guide pipe (28), and the liquid guide pipe (28) is connected with the water tank (21).

6. The brake disc cleaning device according to claim 1, wherein: the two sides of the first upright post (8) and the two sides of the second upright post (9) are both connected with reinforcing plates (29), and the reinforcing plates (29) are both fixedly connected with the base (6).

7. The brake disc cleaning device according to claim 1, wherein: and a layer of waterproof cushion (30) is bonded on the outer wall of the clamping block (17).

8. The brake disc cleaning device according to claim 1, wherein: the lower end face of the cross rod (14) is provided with a hook (31), the upper end part of the square frame (15) is connected with a square block (32) matched with the hook (31), and the hook (31) is connected with the square block (32) in a clamping mode.