SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a be applied to automatic system of taking a seat of battery installation carries out location calibration installation battery through positioning sensor to this accuracy that can strengthen the battery installation greatly.
In order to achieve the above object, the utility model provides a following technical scheme:
an automatic seating system for battery installation, comprising: a main body frame including: an energy storage bin for cooperating with a battery, the energy storage bin having a location structure for cooperating with the battery, the location structure comprising: and the positioning sensor is arranged in the energy storage cavity and is used for being matched with the battery.
Preferably, the positioning structure comprises: a transverse positioning structure and/or a vertical positioning structure;
the lateral positioning structure includes: the transverse positioning sensor is arranged on the left side wall and/or the right side wall of the energy storage bin cavity; the vertical positioning structure includes: and the vertical positioning sensor is arranged on the top wall and/or the bottom wall of the energy storage bin cavity.
Preferably, the positioning structure comprises: a transverse positioning structure and a vertical positioning structure; the number of the transverse positioning sensors is at least two, and the transverse positioning sensors are respectively arranged at the upper and lower middle positions of the left and right side walls of the energy storage bin cavity;
the vertical positioning sensor is arranged at the left and right middle positions of the top wall and/or the bottom wall of the energy storage bin cavity.
Preferably, the energy storage bin is provided with a limiting structure matched with the battery; the limit structure comprises: and the limiting bracket is arranged at the inlet end of the energy storage bin cavity and is used for being matched with the battery (200).
Preferably, the energy storage bin is provided with a guide structure used for being matched with the battery; the guide structure includes:
the left roller assembly and the right roller assembly are respectively arranged on the left side wall and the right side wall of the energy storage bin cavity;
and/or a lower roller assembly arranged on the bottom wall of the energy storage bin cavity.
A mobile energy storage device, comprising: a main body frame that is the automatic seating system applied to the battery mounting as described above.
A mobile energy storage system, comprising: the mobile energy storage device comprises a mobile energy storage device and a battery, wherein the mobile energy storage device is the mobile energy storage device.
Preferably, the battery has a calibration structure for cooperating with a positioning structure of the energy storage bin.
Preferably, the positioning structure comprises: a transverse positioning structure; the calibration structure includes: a lateral alignment structure for cooperating with the lateral positioning structure; the lateral alignment structure includes: a lateral calibration sensor disposed on the left and/or right sidewall of the battery;
and/or the positioning structure comprises: a vertical positioning structure; the calibration structure includes: the vertical calibration structure is used for being matched with the vertical positioning structure; the vertical alignment structure includes: a vertical calibration sensor disposed on the battery.
Preferably, the positioning structure comprises: a transverse positioning structure and a vertical positioning structure; the calibration structure includes: a horizontal calibration structure and a vertical calibration structure; the number of the transverse calibration sensors is at least two, the transverse calibration sensors are respectively arranged at the upper middle position and the lower middle position of the left side wall and the right side wall of the battery, and the transverse calibration sensors are correspondingly matched with the transverse positioning sensors one by one;
the vertical calibration sensor is arranged at the upper, lower and middle position of the battery close to the outer side wall of the energy storage bin cavity.
According to the technical scheme, the utility model provides an in being applied to the automatic system of taking a seat of battery installation, through the location sensor in the energy storage chamber cavity the installation of looking at, can realize the locate mode installation of battery, avoid adopting the installation error that artifical calibration brought to the accuracy nature of battery installation has been strengthened.
The utility model also provides a mobile energy storage equipment, owing to adopted foretell being applied to the automation of battery installation and taking a seat the system, consequently it also has corresponding beneficial effect, specifically can refer to preceding explanation, no longer gives unnecessary details here.
The utility model also provides a mobile energy storage system, owing to adopted foretell mobile energy storage equipment, consequently it also has corresponding beneficial effect, specifically can refer to the preceding explanation, no longer gives unnecessary details here.
Detailed Description
The utility model discloses an automatic system of taking a seat of battery installation, its purpose is inaccurate in order to overcome the location of removing the energy storage equipment battery installation and trading the electricity in-process to accuracy, security, the agility in this reinforcing battery installation.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The embodiment of the utility model provides an automatic system of taking a seat of being applied to battery installation, as shown in fig. 3 and 8, include: a body frame 110, the body frame 110 including: a storage compartment 120 for cooperating with a battery 200, the storage compartment 120 having a locating feature for cooperating with the battery 200, the locating feature comprising: and a positioning sensor arranged in the cavity of the energy storage bin 120 and used for being matched with the battery 200.
According to the technical scheme, the embodiment of the utility model provides an among the automatic system of taking a seat of being applied to battery installation, through the location sensor in the energy storage chamber cavity to the installation of looking at, can realize the locate mode installation of battery, avoid adopting the installation error that artifical calibration brought to the accuracy nature of battery installation has been strengthened.
In this scheme, location structure includes: the transverse positioning structure and/or the vertical positioning structure are/is used for conveniently realizing the positioning of the battery 200 in two dimensions of the horizontal direction and the vertical direction, so that the positioning of the battery 200 in multiple directions is established, and the mounting precision of the battery 200 is enhanced;
as shown in fig. 3, the lateral positioning structure includes: the transverse positioning sensor 130 is arranged on the left side wall and/or the right side wall of the cavity of the energy storage bin 120 so as to realize the left-right positioning of the battery 200 in the cavity of the energy storage bin 120; vertical location structure includes: and the vertical positioning sensors 140 are arranged on the top wall and/or the bottom wall of the cavity of the energy storage bin 120 so as to realize the up-and-down positioning of the battery 200 in the cavity of the energy storage bin 120. Of course, the baffle mechanism arranged on the rear side wall of the cavity of the energy storage bin 120 can be used for realizing the front and rear positioning of the battery 200 in the cavity of the energy storage bin 120, so that the positioning of the battery 200 in all directions during the installation is effectively ensured, and the installation precision of the battery 200 is greatly improved.
Specifically, as shown in fig. 3, the positioning structure includes: a transverse positioning structure and a vertical positioning structure; the number of the transverse positioning sensors 130 is at least two, and the transverse positioning sensors are respectively arranged on the left side wall and the right side wall of the cavity of the energy storage bin 120, namely, the battery 200 is positioned left and right by adopting multiple points, so that the accuracy of left and right positioning of the battery 200 in the cavity of the energy storage bin 120 can be further ensured, and each transverse positioning sensor 130 is positioned at the upper and lower central positions on the left side wall or the right side wall so as to reduce the adjustment amount of up and down positioning calibration of the battery 200;
vertical positioning sensor 140 sets up at least in the roof and/or the diapire of energy storage bin 120 cavity, correspondingly, can further promote the accuracy of battery 200 location about in energy storage bin 120, and be located the position of controlling the centre at roof or diapire to reduce battery 200 and carry out the regulating variable of controlling the location calibration.
In this embodiment, the battery 200 passes through the operation mechanism (including the left-right translation mechanism, the lifting mechanism and the pushing mechanism) so as to realize the left-right calibration positioning, the up-down calibration positioning and the pushing installation of the battery 200. After being pushed and installed in place, in order to prevent the battery 200 from sliding out of the cavity of the energy storage bin 120, correspondingly, the energy storage bin 120 is provided with a limiting structure for matching with the battery 200; specifically, as shown in fig. 4 and 7, the limiting structure includes: and the limiting bracket 150 is arranged at the inlet end of the cavity of the energy storage bin 120 and is used for being matched with the battery 200, so that the blocking constraint of the battery 200 is realized. Specifically, in order to ensure the blocking reliability of the limiting brackets 150, the number of the limiting brackets 150 is 3, and the limiting brackets are respectively located at the left side, the middle side and the right side of the inlet end of the cavity of the energy storage bin 120. Wherein, to the spacing support 150 on left side and the spacing support 150 and the battery 200 on right side, the accessible spiro union mode realizes that spacing support 150 blocks and fixes battery 200 both ends to the steadiness of installation has been ensured at energy storage bin 120 cavity to battery 200. Accordingly, the middle stopper bracket 150 serves to assist in blocking the middle of the battery 200, to further enhance the reliability of the stopper structure.
Further, spacing support 150 includes: a bottom plate fixedly arranged at the inlet end of the cavity of the energy storage bin 120 and a baffle plate vertically connected to the bottom plate. Of course, in order to avoid the interference of the limiting bracket 150 with the loading of the battery 200, the baffle plate and the bottom plate are detachably connected, so that the effect that the baffle plate is detached to give way when the battery 200 is pushed in and the baffle plate is quickly installed to block after the battery 200 is pushed in place is achieved.
In order to further optimize the above technical solution, as shown in fig. 3 and fig. 4, the energy storage bin 120 has a guiding structure for cooperating with the battery 200, so that after the battery 200 is positioned and calibrated outside the energy storage bin 120, guiding push-in mounting of the battery 200 is realized, which helps to avoid the occurrence of misplaced mounting, thereby further ensuring the mounting accuracy of the battery 200;
as shown in fig. 3 and 4, the guide structure includes: the left roller assembly and the right roller assembly are respectively arranged on the left side wall and the right side wall of the cavity of the energy storage bin 120, so that left-right guiding installation of the battery 200 is realized, and left-right dislocation of the battery 200 in the pushing process is avoided; in addition, the guide structure further includes: and the lower roller assemblies 160 are arranged on the bottom wall of the cavity of the energy storage bin 120 to guide and support the battery 200 to be pushed in. In this scheme, through the location structure and the guide structure of energy storage storehouse 120, can realize the mounting means that the guide was pushed in after location calibration earlier, can guarantee the installation accuracy of battery 200 greatly.
The embodiment of the utility model provides a still provide a mobile energy storage equipment, include: the main body frame is the automatic seating system applied to battery installation as described above, and the automatic seating system applied to battery installation has corresponding beneficial effects due to the adoption of the automatic seating system applied to battery installation.
The embodiment of the utility model provides a still provide a mobile energy storage system, as shown in fig. 7 to fig. 9, include: the mobile energy storage device 100 and the battery 200 are the mobile energy storage device as described above, and because the mobile energy storage device is adopted, the mobile energy storage device also has corresponding beneficial effects, and specific reference may be made to the foregoing description, and details are not repeated herein.
In this embodiment, as shown in fig. 5, the battery 200 has a calibration structure for cooperating with the positioning structure of the energy storage bin 120. The positioning structure of the energy storage bin 120 is combined with the calibration structure of the battery 200, so that the battery 200 can be installed in a positioning calibration mode, and the installation accuracy of the battery 200 is greatly improved.
Specifically, the positioning structure includes: a transverse positioning structure; the calibration structure includes: the transverse alignment structure matched with the transverse positioning structure can further improve the transverse positioning accuracy of the battery 200; as shown in fig. 3 and 6, the lateral alignment structure includes: a lateral alignment sensor 210 disposed on the left and/or right side of the battery 200, such that it can be aligned with the lateral alignment sensor 130;
and/or the positioning structure comprises: a vertical positioning structure; the calibration structure includes: the vertical calibration structure is matched with the vertical positioning structure; accordingly, the accuracy of the vertical positioning of the battery 200 can be further improved; the vertical alignment structure includes: the vertical alignment sensor 220 is arranged on the battery 200, and is designed to form longitudinal alignment fit with the vertical positioning sensor 140; in this embodiment, the lateral calibration sensor 210 and the lateral positioning sensor 130 are a pair of sensor sets, and the alignment can be responded when the distance between the two sensors reaches a predetermined distance. Similarly, the vertical alignment sensor 220 and the vertical positioning sensor 140 are also aligned and positioned in the above-mentioned manner.
In order to further optimize the above technical solution, as shown in fig. 3 and 6, the positioning structure includes: a transverse positioning structure and a vertical positioning structure; the calibration structure includes: a horizontal calibration structure and a vertical calibration structure; the number of the transverse calibration sensors 210 is at least two, the transverse calibration sensors are respectively arranged at the upper, lower and middle positions of the left and right side walls of the battery 200 and are correspondingly matched with the transverse positioning sensors 130 one by one, so that the transverse calibration sensors 210 and the transverse positioning sensors 130 are ensured to be corresponding in arrangement direction and arrangement number, and the accuracy of left and right positioning of the battery 200 can be further ensured;
vertical calibration sensor 220 sets up in the battery 200 and is close to the upper and lower position of centering of the lateral wall of energy storage storehouse 120 cavity to vertical calibration sensor 220 and vertical positioning sensor 140 are in setting up the corresponding in position, thereby can further guarantee the accuracy of battery 200 upper and lower location.
The present solution is further described below with reference to specific embodiments:
the automatic seating system structure suitable for the mobile energy storage charging device in the patent is that an automatic positioning and calibration system is arranged in a main body frame cavity (see figure 3) and on a battery (see figure 5) in the traditional mobile energy storage device. So design to in the installation, (see figure 9) when using the lift installation battery, carry out location calibration about first, fix a position the calibration about again, can directly push into the battery PACK cavity that the energy storage was equipped with the battery through the lift after the position is calibrated in, this kind of structure and design have not only strengthened the accuracy nature of PACK installation, can not cause collision device and PACK scheduling problem yet.
The utility model provides a mobile energy storage equipment (mobile energy storage charging cabinet) can be used to charge for electric automobile, and figure 1 and figure 2 are its complete machine appearance. The structure adopts a direct current charging mode at ordinary times, so that a plurality of battery packs are placed in the structure and can be replaced.
FIG. 3 is an internal structure of the main body frame with internal functional components, housing and door removed for ease of viewing; the battery package of this structure is replaceable, so for the convenience of replacement, designed this structure, the frame lower part has set up four check and has supplied to placing four battery packages, and the gyro wheel has been designed to each check frame lower part and left and right sides, nevertheless because the size teaching of battery package is big, and weight is overweight, and inside connects and insert more such as device, has designed this structure for the time of convenient installation and reduction installation. Fig. 3 only shows a schematic view of one cell inside the frame. Each check inside the frame sets up three sensor, when elevating system lifted the battery package with the position calibration of battery package, carried out the spacing fastening of battery package after pushing into the cavity of each check with the battery package after aiming at, can easily accomplished the installation and the replacement of battery package.
Fig. 5 is a schematic diagram of a battery pack, and three positioning sensors are additionally arranged on the battery pack during production of the battery pack, and when the battery pack is installed, the battery pack is calibrated and positioned with the positioning sensors inside the mobile energy storage charging cabinet.
The embodiment of the utility model provides an in the automatic system of taking a seat of battery installation, purchase 6 x 4 is 24 automatic positioning calibration sensors, comes the installation that the calibration carried out battery pack to the positioning system in the battery installation through the sensor to satisfy the level requirement of functional safety.
How to overcome three shortcomings in the battery installation of a mobile energy storage device is an automatic seating system for the battery installation, the specific technical scheme is as follows:
1. firstly, installing automatic positioning sensors on a frame of the mobile energy storage equipment, wherein the automatic positioning sensors are arranged one above the other and two at the left and right; and a calibration sensor is arranged at the lower part, the left part and the right part of the shell of the battery, thus ensuring the positioning in all directions when the battery is arranged and solving the precision problem when the battery is arranged.
2. In the installation process, the left and right translation mechanisms are used for conducting left and right calibration and positioning outside, after left and right calibration is completed, the lifting mechanisms are directly used for conducting up and down calibration and positioning, the lifting mechanisms stop when the battery is lifted to a proper height, then the pushing mechanisms are used for pushing the battery into a battery cavity of the mobile energy storage equipment, and the installation method can avoid the situation that the structure is still collided and damaged.
3. According to the installation method, positioning, calibration and installation are extremely simple and quick, the initial installation of the mobile energy storage equipment, and the later installation of maintenance and battery replacement are extremely simple and quick, and the production and installation efficiency of the mobile energy storage equipment is greatly improved by the method.
The utility model discloses a protection point:
1. an installation system for positioning the battery with the sensor;
2. the installation mode of the automatic calibration positioning installation system is utilized.
To sum up, the utility model discloses an automatic system of taking a seat of being applied to battery installation, include: a main body frame including: an energy storage bin for cooperating with a battery, the energy storage bin having a location structure for cooperating with the battery, the location structure comprising: and the positioning sensor is arranged in the energy storage cavity and is used for being matched with the battery. In this scheme, through the installation of looking at of the positioning sensor in the energy storage storehouse cavity, can realize the locate mode installation of battery, avoid adopting the installation error that artifical calibration brought to the accuracy nature of battery installation has been strengthened. The utility model also discloses an use the above-mentioned automatic mobile energy storage equipment who takes a seat system of being applied to the battery installation to and still disclose an use the mobile energy storage system of above-mentioned mobile energy storage equipment.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.