CN211375415U - Industrial control system based on XR technology - Google Patents
Industrial control system based on XR technology Download PDFInfo
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- CN211375415U CN211375415U CN201922248246.1U CN201922248246U CN211375415U CN 211375415 U CN211375415 U CN 211375415U CN 201922248246 U CN201922248246 U CN 201922248246U CN 211375415 U CN211375415 U CN 211375415U
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Abstract
The utility model discloses an industrial control system based on XR technique, including basic control system, XR equipment and mutual cooperative system, basic control system includes parameter sensor, control panel and process equipment actuating mechanism, parameter sensor and process equipment actuating mechanism have been connected to the control panel; the XR device comprises an information capturing sensor and an imaging device, wherein the information capturing sensor comprises an environment sensor and a human body sensor; the interactive cooperation system comprises an XR communication unit and processing equipment, wherein the XR communication unit is used for communication, the processing equipment is pre-loaded with an XR program, the information capturing sensor and the imaging equipment are connected with the XR communication unit, and the control panel is connected to the processing equipment through the XR communication unit; the problem of combining XR technique and current control system is solved, make traditional industrial control system do information interaction, play a role more easily with the user. The information interaction and transmission are more direct and intuitive.
Description
Technical Field
The utility model relates to an industrial control field especially relates to an industrial control system based on XR technique.
Background
Nowadays, industrial control systems can accurately monitor and control production processes, and have a great effect in current industrial production systems, but the traditional industrial control systems which are used singly can meet the use requirements of users, but still have pain points: industrial control systems are not intuitive for the user to communicate information. Only limited numbers and figures are available, and users are difficult to directly map with real equipment; the instructions that the user desires to send to the industrial control system must be implemented by a device fixed somewhere. If not, the user's time to catch up to the operator interface will be classified as a systematic delay. The operation instruction is not timely.
It is therefore contemplated that XR technology is used to solve the above problems, and is a new and emerging technology that combines reality with virtual, and greatly enhances the information interaction experience for users, however, how to combine XR technology well with existing industrial control systems is a big problem today.
SUMMERY OF THE UTILITY MODEL
In view of the not enough of current prior art existence, the utility model provides an industrial control system based on XR technique can realize XR technique and current industrial control system's combination well, supplements current industrial control system's function.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an industrial control system based on XR technology comprises a basic control system, XR equipment and an interactive cooperation system, wherein the basic control system comprises a parameter sensor capable of acquiring process parameters, a control panel and a process equipment executing mechanism, and the control panel is connected with the parameter sensor and the process equipment executing mechanism; the XR equipment comprises an information capturing sensor and imaging equipment, wherein the information capturing sensor comprises an environment sensor capable of acquiring environment data and a human body sensor capable of capturing human body behaviors; the interactive cooperation system comprises an XR communication unit and a processing device, wherein the XR communication unit is used for communication, the processing device is pre-loaded with an XR program, the information capturing sensor and the imaging device are connected with the XR communication unit, and the control panel is connected to the processing device.
According to one aspect of the present invention, the XR communication unit includes an information transmission unit and a security control unit; the processing equipment comprises a first processor pre-installed with an image algorithm and a control instruction algorithm, and a second processor pre-installed with an information screen function, wherein the first processor and the second processor are connected with each other.
According to an aspect of the utility model, the control panel includes IO module, instruction generation module, controller, control data receiving module and the technological parameter output module be connected with parameter sensor and actuating mechanism, two liang of connections between IO module and instruction generation module and the controller, control data receiving module and technological parameter output module are connected with the controller respectively.
According to one aspect of the present invention, the process parameter output module is further connected to an HMI output interface.
According to an aspect of the present invention, the interactive collaboration system may be a complete XR collaboration system, an aggregate of one set of independent system hardware, cooperating with XR devices, serving a basic control system.
According to the utility model discloses an aspect, information capture sensor and technological parameter output module are connected with the second treater through XR communication unit, imaging device and control data receiving module are connected with first treater through XR communication unit.
According to the utility model discloses an aspect, mutual cooperative system also can be embedded system, the processing apparatus embedding host computer platform, mutual embedded system is as original basic control system, host computer platform's replenishment, cooperation XR equipment, for basic control system service.
According to an aspect of the utility model, the host computer platform embeds there are communication device and industrial monitoring software and equipment.
According to an aspect of the utility model, process parameter output module is connected with the second treater through host computer communication device and industrial monitoring software and equipment, control data receiving module is connected with first treater through host computer communication device.
According to an aspect of the utility model, the information capture sensor is connected to the second treater through XR communication unit and host computer communication device, image equipment is connected with first treater through XR communication unit and host computer communication device.
The utility model discloses the advantage of implementing: the utility model provides an industrial control system based on XR technique, including basic control system, XR equipment and mutual cooperative system, basic control system includes parameter sensor, control panel and the processing equipment actuating mechanism of technological parameter that can gather, parameter sensor and processing equipment actuating mechanism have been connected to the control panel; the XR equipment comprises an information capturing sensor and imaging equipment, wherein the information capturing sensor comprises an environment sensor capable of acquiring environment data and a human body sensor capable of capturing human body behaviors; the interactive cooperation system comprises an XR communication unit and a processing device, wherein the XR communication unit is used for communication, the processing device is pre-loaded with an XR program, the information capturing sensor and the imaging device are connected with the XR communication unit, and the control panel is connected to the processing device. The utility model discloses done very big improvement to current control system, utilized the supplementary current control system of XR equipment to realize more powerful function, solved XR technique and current control system's combination difficult problem, make traditional industrial control system more easily and the user between do information interaction, exert an effect, the user can be through the action directly to control system give-out order and need not go to HMI side specially, the interaction of information simultaneously, the transmission also will be more direct, directly perceived.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic diagram of an industrial control system based on XR technology according to a first embodiment of the present invention;
fig. 2 is a schematic diagram of an industrial control system based on XR technology according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example one
An industrial control system based on XR technology comprises a basic control system, XR equipment and an interactive cooperation system, wherein the basic control system comprises a parameter sensor capable of acquiring process parameters, a control panel and a process equipment executing mechanism, and the control panel is connected with the parameter sensor and the process equipment executing mechanism; the XR equipment comprises an information capturing sensor and imaging equipment, wherein the information capturing sensor comprises an environment sensor capable of acquiring environment data and a human body sensor capable of capturing human body behaviors; the interactive cooperation system comprises an XR communication unit and a processing device, wherein the XR communication unit is used for communication, the processing device is pre-loaded with an XR program, the information capturing sensor and the imaging device are connected with the XR communication unit, and the control panel is connected to the processing device.
In practical application, the basic control system may be a PLC or DCS system.
In practical application, the parameter sensor can adopt a native OE-ODO optical oxygen sensor, and the information capture sensor can adopt a high-performance inertial sensor WISEIMA.
In practical applications, the process parameter signals include temperature, quantity (weight, volume, etc.), pressure, pH, etc.
In practical application, the XR communication unit comprises an information transmission unit and a safety control unit; the processing equipment comprises a first processor pre-installed with an image algorithm and a control instruction algorithm, and a second processor pre-installed with an information screen function, wherein the first processor and the second processor are connected with each other.
In practical applications, the XR communication unit can be DX2000 Monitor of yocagowa or any hardware device that can be used to transmit sensor information.
In practical applications, the first processor may be a Hel io X30 processor of MTK or a cellcept 660 chip, but is not limited to these two chips.
In practical applications, the second processor information sieve may specifically be a program stored in a programmable controller, and the second processor is a programmable controller.
In practical application, the information transmission unit converts signals sent by the basic control system and the XR equipment into data which can be identified and used by the XR program, transmits the data to the XR program in the processing equipment for processing, and can also transmit information processed by the XR program in the processing equipment to the basic control system and the XR equipment for realizing respective functions.
In practical application, the safety control unit encrypts, verifies and monitors all information of the input and output interactive cooperation system, so as to ensure the safety of information transmission.
In practical applications, the information screening function may identify and classify different data sent by the XR device and the underlying control system into corresponding data groups.
In practical application, the image algorithm and the control instruction algorithm process the data group after the information screening and classification to obtain an integrated image and a control instruction.
In practical application, the control panel comprises an I/O module, an instruction generation module, a controller, a control data receiving module and a process parameter output module which are connected with the parameter sensor and the execution mechanism, the I/O module, the instruction generation module and the controller are connected in pairs, and the control data receiving module and the process parameter output module are respectively connected with the controller.
In practical application, the I/O module is used for controlling communication between inside and outside of the disc, and the controller is used for processing signals obtained by the parameter sensor and translating the control instructions to form control actions.
In practical application, the process parameter output module is further connected with an HMI output interface.
In practical applications, the interactive collaboration system may be a complete XR collaboration system, which is an assembly of a set of independent system hardware, and cooperates with XR devices to serve a basic control system.
In practical application, the information capturing sensor and the process parameter output module are connected with the second processor through the XR communication unit, and the imaging device and the control data receiving module are connected with the first processor through the XR communication unit.
In practical application, the parameter sensor obtains a process parameter signal, the process parameter signal is transmitted to the I/O module, the converted process parameter signal is processed into process parameter data by the controller, and the process parameter data is transmitted to the second processor by the process parameter output module through the XR communication unit.
In practical applications, the environmental sensors capture environmental data, including in particular device appearance and ambient graphics.
In practical applications, the human body sensor captures human body behaviors and recognizes the human body behaviors as human body data.
In practical application, the environment data and the human body data are transmitted to the second processor through the XR communication unit.
In practical application, the information screening function of the second processor identifies and classifies the obtained data into corresponding data sets and sends the data sets to the first processor.
In practical application, the process parameter data are identified and classified into a process parameter data set, the environment data are identified and classified into an environment data set, and the human body data are identified and classified into a control instruction data set.
In practical application, an image algorithm in the first processor generates an integrated image according to the process parameter data set and the environment data set; the control instruction algorithm in the first processor forms control instructions from the control instruction data set.
In practical application, the integrated image is sent to the imaging device through the XR communication unit to form user vision, namely, the device appearance and the integrated visual parameters in reality can be directly seen on the imaging device.
In practical applications, the image device is specifically an image display device.
In practical application, the control instruction is sent to the controller through the XR communication unit and the control data receiving module; the controller translates the control action into a control action, generates a specific control command through the command generation module, and sends the control command to an execution mechanism of the process equipment through the I/O module to complete the execution of the control action.
As shown in fig. 1, which illustrates the operation principle of the industrial control system based on XR technology according to the embodiment, a parameter sensor obtains a process parameter signal, and the process parameter signal is sent to an information screen through an XR communication unit after being processed by a control panel; the environment sensor captures environment data, the human body sensor captures human body data, and the human body data are sent to the information screen through the XR communication unit; the information screen identifies the signal data into a corresponding data set, an image algorithm generates an integrated image according to the environment data set and the parameter data set, and a control instruction algorithm generates a control instruction according to the control instruction data set; the integrated image is sent to the image equipment through the XR communication unit to form user vision, and the control command is sent to the control panel through the XR communication unit, is sent to an execution mechanism of the process equipment after being processed, and is executed by the control action.
The embodiment provides an industrial control system based on an XR technology, which comprises a basic control system, XR equipment and an interactive cooperation system, wherein the interactive cooperation system is complete and is provided with a cooperation system of independent system hardware and software, the XR equipment is combined with the basic control system through the interactive cooperation system, the XR technology is well utilized to serve the basic control system, a user can directly send an instruction to the control system through language, idea or action without specially going to the HMI side, and meanwhile, the information interaction and transmission are more direct and visual.
Example two
An industrial control system based on XR technology comprises a basic control system, XR equipment and an interactive cooperation system, wherein the basic control system comprises a parameter sensor capable of acquiring process parameters, a control panel and a process equipment executing mechanism, and the control panel is connected with the parameter sensor and the process equipment executing mechanism; the XR equipment comprises an information capturing sensor and imaging equipment, wherein the information capturing sensor comprises an environment sensor capable of acquiring environment data and a human body sensor capable of capturing human body behaviors; the interactive cooperation system comprises an XR communication unit and a processing device, wherein the XR communication unit is used for communication, the processing device is pre-loaded with an XR program, the information capturing sensor and the imaging device are connected with the XR communication unit, and the control panel is connected to the processing device.
In practical application, the basic control system may be a PLC or DCS system.
In practical application, the parameter sensor can adopt a native OE-ODO optical oxygen sensor, and the information capture sensor can adopt a high-performance inertial sensor WISEIMA.
In practical applications, the process parameter signals include temperature, quantity (weight, volume, etc.), pressure, pH, etc.
In practical application, the XR communication unit comprises an information transmission unit and a safety control unit; the processing equipment comprises a first processor pre-installed with an image algorithm and a control instruction algorithm, and a second processor pre-installed with an information screen function, wherein the first processor and the second processor are connected with each other.
In practical applications, the XR communication unit can be DX2000 Monitor of yocagowa or any hardware device that can be used to transmit sensor information.
In practical applications, the first processor may be a Hel io X30 processor of MTK or a cellcept 660 chip, but is not limited to these two chips.
In practical applications, the second processor information sieve may specifically be a program stored in a programmable controller, and the second processor is a programmable controller.
In practical application, the information transmission unit converts signals sent by the basic control system and the XR equipment into data which can be identified and used by the XR program, transmits the data to the XR program in the processing equipment for processing, and can also transmit information processed by the XR program in the processing equipment to the basic control system and the XR equipment for realizing respective functions.
In practical application, the safety control unit encrypts, verifies and monitors all information of the input and output interactive cooperation system, so as to ensure the safety of information transmission.
In practical applications, the information screening function may identify and classify different data sent by the XR device and the underlying control system into corresponding data groups.
In practical application, the image algorithm and the control instruction algorithm process the data group after the information screening and classification to obtain an integrated image and a control instruction.
In practical application, the control panel comprises an I/O module, an instruction generation module, a controller, a control data receiving module and a process parameter output module which are connected with the parameter sensor and the execution mechanism, the I/O module, the instruction generation module and the controller are connected in pairs, and the control data receiving module and the process parameter output module are respectively connected with the controller.
In practical application, the I/O module is used for controlling communication between inside and outside of the disc, and the controller is used for processing signals obtained by the parameter sensor and translating the control instructions to form control actions.
In practical application, the process parameter output module is further connected with an HMI output interface.
In practical application, the interactive cooperation system may be an embedded system, the processing device is embedded in an upper computer platform, and the interactive embedded system serves as a supplement to an original basic control system and the original upper computer platform and cooperates with an XR device to serve the basic control system.
In practical application, a communication device and industrial monitoring equipment are arranged in the upper computer platform.
In practical application, the process parameter output module is connected with the second processor through the upper computer communication device and the industrial monitoring equipment, and the control data receiving module is connected with the first processor through the upper computer communication device.
In practical applications, the information capturing sensor is connected to the second processor through the XR communication unit and the upper computer communication device, and the imaging device is connected to the first processor through the XR communication unit and the upper computer communication device.
In practical application, the parameter sensor obtains a process parameter signal, the process parameter signal is transmitted to the I/O module, the converted process parameter signal is processed into process parameter data by the controller, and the process parameter data is transmitted to the second processor by the process parameter output module through the upper computer communication device and the industrial monitoring equipment.
In practical applications, the environmental sensors capture environmental data, including in particular device appearance and ambient graphics.
In practical applications, the human body sensor captures human body behaviors and recognizes the human body behaviors as human body data.
In practical application, the environment data and the human body data are transmitted to the second processor through the XR communication unit and the upper computer communication device.
In practical application, the information screening function of the second processor identifies and classifies the obtained data into corresponding data sets and sends the data sets to the first processor.
In practical application, the process parameter data are identified and classified into a process parameter data set, the environment data are identified and classified into an environment data set, and the human body data are identified and classified into a control instruction data set.
In practical application, an image algorithm in the first processor generates an integrated image according to the process parameter data set and the environment data set; the control instruction algorithm in the first processor forms control instructions from the control instruction data set.
In practical application, the integrated image is sent to the image equipment through the upper computer communication device and the XR communication unit, so that the user vision is formed, and the equipment appearance and the integrated visual parameters in reality can be directly seen on the image equipment.
In practical applications, the image device is specifically an image display device.
In practical application, the control instruction is sent to the controller through the upper computer communication device and the control data receiving module; the controller translates the control action into a control action, generates a specific control command through the command generation module, and sends the control command to an execution mechanism of the process equipment through the I/O module to complete the execution of the control action.
As shown in fig. 2, which illustrates the working principle of the XR technology-based industrial control system according to this embodiment, a parameter sensor obtains a process parameter signal, and the process parameter signal is sent to an information screen through an upper computer communication module and industrial monitoring software after being processed by a control panel; the environment sensor captures environment data, the human body sensor captures human body data, and the human body data are sent to the information screen through the XR communication unit and the upper computer communication module; the information screen identifies the signal data into a corresponding data set, an image algorithm generates an integrated image according to the environment data set and the parameter data set, and a control instruction algorithm generates a control instruction according to the control instruction data set; the integrated image is sent to the image equipment through the upper computer communication device and the XR communication unit to form user vision, the control instruction is sent to the control panel through the upper computer communication module, and the control instruction is sent to an executing mechanism of the process equipment after being processed to complete execution of control action.
The embodiment provides an industrial control system based on an XR (X-ray fluorescence) technology, which comprises a basic control system, XR equipment and an interactive cooperation system, wherein the interactive cooperation system is an embedded system and comprises XR communication unit hardware and an XR program embedded into an upper computer platform (an existing system), the embedded interactive cooperation system is used as a supplement of the basic control system and the upper computer platform and is used for serving the basic control system in cooperation with the XR equipment, so that a user can directly send an instruction to the control system through language, idea or action without specially going to the HMI, and meanwhile, the information interaction and transmission are more direct and visual.
The utility model discloses the advantage of implementing: the utility model provides an industrial control system based on XR technique, including basic control system, XR equipment and mutual cooperative system, basic control system includes parameter sensor, control panel and the processing equipment actuating mechanism of technological parameter that can gather, parameter sensor and processing equipment actuating mechanism have been connected to the control panel; the XR equipment comprises an information capturing sensor and imaging equipment, wherein the information capturing sensor comprises an environment sensor capable of acquiring environment data and a human body sensor capable of capturing human body behaviors; the interactive cooperation system comprises an XR communication unit and a processing device, wherein the XR communication unit is used for communication, the processing device is pre-loaded with an XR program, the information capturing sensor and the imaging device are connected with the XR communication unit, and the control panel is connected to the processing device. The utility model discloses done very big improvement to current control system, utilize XR equipment to assist current control system and realized more powerful function, solved XR technique and current control system's combination difficult problem, make traditional industrial control system easily more and do information interaction, the performance between the user, the user can be through language, will or the action is direct to control system give-out order and need not go to HMI other specially, the interaction of simultaneous information, the transmission also will be more direct, directly perceived.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are all covered by the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. An XR technology-based industrial control system is characterized by comprising a basic control system, XR equipment and an interactive cooperation system, wherein the basic control system comprises a parameter sensor capable of acquiring process parameters, a control panel and a process equipment execution mechanism, and the control panel is connected with the parameter sensor and the process equipment execution mechanism; the XR equipment comprises an information capturing sensor and imaging equipment, wherein the information capturing sensor comprises an environment sensor capable of acquiring environment data and a human body sensor capable of capturing human body behaviors; the interactive cooperation system comprises an XR communication unit and processing equipment, wherein the XR communication unit is used for communication, the processing equipment is pre-installed with an XR program, the information capturing sensor and the imaging equipment are connected with the XR communication unit, and the control panel is connected with the XR communication unit.
2. The XR-technology-based industrial control system of claim 1, wherein the XR communication unit comprises an information transmission unit and a security control unit; the processing equipment comprises a first processor pre-installed with an image algorithm and a control instruction algorithm, and a second processor pre-installed with an information screen function, wherein the first processor and the second processor are connected with each other.
3. The XR technology-based industrial control system according to claim 2, wherein the control panel comprises an I/O module, a command generation module, a controller, a control data receiving module and a process parameter output module connected to the parameter sensor and the actuator, the I/O module is connected to the command generation module and the controller, and the control data receiving module and the process parameter output module are connected to the controller respectively.
4. The XR technology based industrial control system as claimed in claim 3 wherein the process parameter output module is further connected to an HMI output interface.
5. The industrial control system according to claim 4, wherein the interactive collaboration system is a collection of independent system hardware that, in cooperation with the XR device, serves the underlying control system.
6. The XR technology-based industrial control system according to claim 5, wherein the information capture sensor and process parameter output module are coupled to the second processor via an XR communication unit, and the imaging device and control data receiving module are coupled to the first processor via an XR communication unit.
7. The industrial control system based on XR technology as claimed in claim 4 wherein said interactive collaboration system is an embedded system, said processing device is embedded in a host computer platform, and said interactive collaboration system is used as a supplement to the original basic control system and host computer platform, and is used in conjunction with XR device to serve the basic control system.
8. The XR technology based industrial control system as claimed in claim 7 wherein the upper computer platform has built in communication means and industrial monitoring software and equipment.
9. The XR technology-based industrial control system as claimed in claim 8 wherein the process parameter output module is coupled to the second processor via a host computer communication device and industrial monitoring software and equipment, and the control data receiving module is coupled to the first processor via a host computer communication device.
10. The XR technology-based industrial control system according to claim 9, wherein the information capture sensor is coupled to the second processor via an XR communication unit and a host computer communication device, and the imaging device is coupled to the first processor via an XR communication unit and a host computer communication device.
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