CN211374620U - Wearable 5G intelligent ultrasonic flaw detector system - Google Patents
Wearable 5G intelligent ultrasonic flaw detector system Download PDFInfo
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- CN211374620U CN211374620U CN201922130626.5U CN201922130626U CN211374620U CN 211374620 U CN211374620 U CN 211374620U CN 201922130626 U CN201922130626 U CN 201922130626U CN 211374620 U CN211374620 U CN 211374620U
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Abstract
The utility model discloses a wearable 5G intelligent ultrasonic flaw detector system, which relates to the field of ultrasonic flaw detection, and comprises an ultrasonic flaw detector host and an intelligent data terminal, wherein the flaw detector shell is provided with a strap, the intelligent data terminal shell is provided with a bandage, a fixed disk and a rotating component, the ultrasonic flaw detector host and the intelligent data terminal both adopt integrated circuit structures and adopt wearable forms, thereby facilitating human-computer interaction and having higher portability; the ultrasonic flaw detector host is mainly used for executing an ultrasonic flaw detection function, the intelligent data terminal can independently execute data analysis, display, photographing, networking, positioning, intelligent AI, storage and other functions, the intelligent AI can perform voice recognition, flaw detection software is operated, the ultrasonic flaw detector host can be connected with the intelligent data terminal in a wired or wireless mode, and the intelligent data terminal can be networked in a wired or wireless mode.
Description
Technical Field
The utility model belongs to the technical field of ultrasonic inspection and specifically relates to a wearable 5G intelligence ultrasonic flaw detector system.
Background
The ultrasonic flaw detector is an industrial nondestructive flaw detector, can quickly, conveniently, nondestructively and accurately detect, position, evaluate and diagnose various defects in a workpiece, including but not limited to cracks, looseness, air holes, inclusions and the like, and is widely applied to industries such as boilers, pressure vessels, aerospace, electric power, petroleum, chemical engineering, marine petroleum, pipelines, military industry, ship manufacturing, automobiles, mechanical manufacturing, metallurgy, metal processing, steel structures, railway traffic, nuclear power, colleges and universities. But present ultrasonic flaw detector is comparatively heavy, the function solidification, lacks intelligent processing, and user of service's both hands are occupied by display device and flaw detector's probe, and is inconvenient to carry the use.
SUMMERY OF THE UTILITY MODEL
The invention provides a wearable 5G intelligent ultrasonic flaw detector system aiming at the problems and the technical requirements. This system will have the ultrasonic flaw detector of current separately for ultrasonic flaw detector host computer and intelligent data terminal two parts, and user of service's both hands have been released to its wearable form to be furnished with intelligent AI function, it is more convenient to use.
The technical scheme of the utility model as follows:
a wearable 5G intelligent ultrasonic flaw detector system comprises an ultrasonic flaw detector host and an intelligent data terminal;
the ultrasonic flaw detector host comprises a flaw detector shell, an ultrasonic probe connected to the flaw detector shell, a data processing module, a signal conversion module, an ultrasonic transmitting circuit, an ultrasonic receiving circuit, a router module and a WiFi communication module, wherein the data processing module, the signal conversion module, the ultrasonic transmitting circuit, the ultrasonic receiving circuit, the router module and the WiFi communication module are arranged in the flaw detector shell; the data processing module is connected with the signal conversion module, the signal conversion module is connected with the input end of the ultrasonic transmitting circuit and the output end of the ultrasonic receiving circuit, the output end of the ultrasonic transmitting circuit and the input end of the ultrasonic receiving circuit are connected with the ultrasonic probe, the data processing module is also connected with the router module, and the router module is respectively connected with the wired hundred-mega Ethernet interface, the USB interface and the WiFi communication module;
the intelligent data terminal comprises a terminal shell, a binding band, a fixed disc, a main control module, a WiFi communication module, a 5G full-network communication and network communication module, an AI chip, a GPS positioning module, an RAM memory and a ROM memory which are arranged in the terminal shell, wherein a USB interface, a wired one-hundred-mega Ethernet interface, a 4800 ten-thousand camera and a 6-inch display are also arranged on the intelligent data terminal shell; the fixed disc is fixed on the binding belt, the terminal shell is arranged on the fixed disc through the rotating assembly, and the terminal shell is driven by the rotating assembly to rotate relative to the fixed disc; the main control module is respectively connected with the WiFi communication module, the USB interface, the wired one hundred million Ethernet interface, the 5G full-network communication and network communication module, the AI chip, the 4800 ten thousand cameras, the 6-inch display, the GPS positioning module, the RAM memory and the ROM memory;
the ultrasonic flaw detector host and the intelligent data terminal are in communication connection through respective WiFi communication modules, or the ultrasonic flaw detector host and the intelligent data terminal are in communication connection through respective USB interfaces or wired hundred-mega Ethernet interfaces.
The further technical proposal is that the length of the ultrasonic flaw detector main machine is 130mm, the width is 122mm and the height is 28 mm.
The further technical scheme is that the ultrasonic flaw detector system further comprises a background cloud end, and the 5G full-network communication and network communication module in the intelligent data terminal is connected with the background cloud end.
The technical scheme is that WiFi communication modules in the ultrasonic flaw detector host and the intelligent data terminal are based on AP6255 double-frequency WiFi chips; a main control module in the intelligent data terminal adopts a Z3735F processor; a GPS positioning module in the intelligent data terminal adopts a BLOX NEO-7M positioning module; the router module in the ultrasonic flaw detector host is based on the MT7688KN chip.
The utility model has the beneficial technical effects that:
the application discloses a wearable 5G intelligent ultrasonic flaw detector system, which divides the existing ultrasonic flaw detector into an ultrasonic flaw detector host and an intelligent data terminal, wherein a strap is arranged on a flaw detector shell, a binding band, a fixed disc and a rotating assembly are arranged on an intelligent data terminal shell, the ultrasonic flaw detector host and the intelligent data terminal are both in integrated circuit structures, the shell is small in size and wearable, the human-computer interaction is facilitated, the portability is high, and the endurance time is as long as 5 hours; the ultrasonic flaw detector host is mainly used for executing an ultrasonic flaw detection function, the intelligent data terminal can independently execute the functions of data analysis, display, photographing, networking, positioning, intelligent AI (artificial intelligence) and storage and the like, the intelligent AI can perform voice recognition and operate flaw detection software, and in order to reduce the data analysis burden of the intelligent data terminal, data analysis can be performed through a background cloud; the ultrasonic flaw detector host can be connected with the intelligent data terminal in a wired or wireless mode to realize data transmission, and the intelligent data terminal can be networked in a wired 5G full-network communication or wireless mode.
Drawings
Fig. 1 is a system circuit block diagram of a wearable 5G smart ultrasonic flaw detector system disclosed in the present application.
Fig. 2 is a circuit diagram of a signal conversion module in the present application.
Fig. 3 is a side view of the connection of the terminal housing, strap and mounting plate of the intelligent data terminal of the present application.
Detailed Description
The following describes the embodiments of the present invention with reference to the accompanying drawings.
As shown in fig. 1, it shows a system circuit block diagram of a wearable 5G intelligent ultrasonic flaw detector system disclosed in the present application, the system includes an ultrasonic flaw detector host and an intelligent data terminal, the length of the ultrasonic flaw detector host of the present application is 130mm, the width is 122mm, the height is 28mm, and the size is small and portable. The ultrasonic flaw detector host comprises a flaw detector shell, an ultrasonic probe connected to the flaw detector shell, a data processing module, a signal conversion module, an ultrasonic transmitting circuit, an ultrasonic receiving circuit, a router module and a WiFi communication module, wherein the data processing module, the signal conversion module, the ultrasonic transmitting circuit, the ultrasonic receiving circuit, the router module and the WiFi communication module are arranged inside the flaw detector shell, and a wired hundred-mega Ethernet interface and a USB interface are further arranged on the flaw detector shell. Be equipped with the braces on the appearance shell of detecting a flaw, the user of service is wearable on one's body, avoids occupying both hands. The data processing module is connected with the signal conversion module, the signal conversion module is connected with the input end of the ultrasonic transmitting circuit and the output end of the ultrasonic receiving circuit, the output end of the ultrasonic transmitting circuit and the input end of the ultrasonic receiving circuit are connected with the ultrasonic probe, the data processing module is further connected with the router module, and the router module is respectively connected with the wired hundred-mega Ethernet interface, the USB interface and the WiFi communication module.
The data processing module is a module with data processing capability, and can be realized as an FPGA or any commercially available processor chip. The ultrasonic transmitting circuit is used for exciting the ultrasonic probe to transmit ultrasonic waves with corresponding frequencies after the signals transmitted by the data processing module are acted by the signal conversion module, the ultrasonic probe simultaneously receives echoes through the ultrasonic receiving circuit after transmitting the ultrasonic waves, and the signal conversion module is used for carrying out signal amplification and AD conversion on the echo signals, so that the signal conversion module mainly comprises an AD converter and an amplifier. The ultrasonic transmitting circuit and the ultrasonic receiving circuit in the application are conventional modules in the existing ultrasonic flaw detector, so the circuit principle of the ultrasonic transmitting circuit and the ultrasonic receiving circuit is not described in detail in the application, and other circuit structures can be actually adopted. The model of the AD converter adopted in the present application is AD9215BRUZ-105, the circuit diagram of the signal conversion module in the present application refers to fig. 2, and similarly, the signal conversion module is also a conventional module in the existing ultrasonic flaw detector, so the circuit principle of the signal conversion module is not described in detail in the present application, and other circuit structures can be actually adopted. The router module is used for routing signals, and the router module in the application is based on an MT7688KN chip. The WiFi communication module of the ultrasonic flaw detector host machine in the application adopts the AP6255 double-frequency WiFi chip, so that the ultrasonic flaw detector host machine can realize the communication function based on wired hundred-mega Ethernet, a USB interface and WiFi wireless communication.
The intelligent data terminal comprises a terminal shell 1, a binding belt 2, a fixed disk 3, a main control module, a WiFi communication module, a 5G full-network communication and network communication module, an AI chip, a GPS positioning module, an RAM memory and a ROM memory, wherein the main control module, the WiFi communication module, the 5G full-network communication and network communication module, the AI chip, the GPS positioning module, the RAM memory and the ROM memory are arranged inside the terminal shell, and a USB interface, a wired one-hundred-million Ethernet interface, a 4800 ten-thousand camera and a 6-. As shown in fig. 3, the fixed disk 3 is fixed on the binding belt 2, the terminal housing 1 is mounted on the fixed disk 32 through the rotating assembly, and the terminal housing 1 is driven by the rotating assembly to rotate relative to the fixed disk 3, so that a user can conveniently adjust the direction of the intelligent data terminal at any time by 360 degrees. Bandage 2 can be tied up on operating personnel's arm to dress intelligent data terminal on the arm, conveniently carry, ultrasonic flaw detector host computer can bear on operating personnel's one's body simultaneously, has released user of service's both hands, and convenient human-computer interaction and convenience are higher. Alternatively, the strap and the back strap may be elastic members or adhesive members, and the application is not limited to the material of the strap and the type of the rotating component.
The main control module of the intelligent data terminal is respectively connected with a WiFi communication module, a USB interface, a wired one hundred mega Ethernet interface, a 5G full-network communication and network communication module, an AI chip, a 4800 ten thousand cameras, a 6-inch display, a GPS positioning module, an RAM memory and a ROM memory. In this application, ultrasonic flaw detector system still includes the backstage high in the clouds, and 5G full net expert and network communication module among the intelligent data terminal connect the backstage high in the clouds, consequently detect data and upload the backstage high in the clouds in real time through 5G full net expert and network communication module, carry out data analysis, and the analysis result feeds back to the user in real time, has alleviateed host system's data analysis burden, has improved user's use and has felt.
The main control module adopts a Z3735F processor for realizing data processing and control functions, and when in actual operation, an android or IOS system and other practical software can be installed in the main control module. The WiFi communication module in the intelligent data terminal also adopts an AP6255 double-frequency WiFi chip. The ultrasonic flaw detector host and the intelligent data terminal can establish communication connection in a wireless communication mode through respective WiFi communication modules, and can also establish communication connection in a wired communication mode through a USB interface or a wired hundred-mega Ethernet interface to realize data transmission. The intelligent data terminal can be networked in a wired mode through a wired hundred-mega Ethernet interface, or can be networked through a WiFi communication module or can be networked through a 5G full-network communication and network communication module to realize 5G network networking, the networking function of the whole ultrasonic flaw detection system at any time and any place is realized, and in the application, the 5G full-network communication and the network communication module can be realized through a commercially available module. The GPS positioning module adopts a BLOX NEO-7M positioning module. The RAM memory and the ROM memory and the capacity are selected according to actual needs, and in the application, the RAM memory adopts 6GRAM and the ROM memory adopts 512 GROM. The display adopts 6 cun displays, guarantees the portability when satisfying basic display function. The camera adopts 4800 ten thousand cameras for the integrated function of making a video recording of intelligent data terminal. The intelligent AI chip can perform voice recognition, operate flaw detection software and more facilitate the operation of users.
It can be understood by those skilled in the art that, although not mentioned in the present application, the ultrasonic flaw detector host and the intelligent data terminal each include a power supply for supplying power to normal operation of the apparatus, and those skilled in the art can set the power supply as required, and the present application is not described in detail. Because the intelligent data terminal comprises an independent main control module, an operating system and practical software such as office software, social software and the like can be installed, and functions such as field office and real-time video detection are realized. In addition, it should be noted that the intelligent data terminal in the present application may be a device specially used in cooperation with the ultrasonic flaw detector host, or may be implemented by any existing intelligent device including the above modules, for example, preferably, the intelligent data terminal may be implemented as any smart phone supporting at least one communication function of ethernet, WiFi, and USB.
What has been described above is only a preferred embodiment of the present application, and the present invention is not limited to the above embodiments. It is to be understood that other modifications and variations directly derivable or suggested by those skilled in the art without departing from the spirit and scope of the present invention are to be considered as included within the scope of the present invention.
Claims (4)
1. A wearable 5G intelligent ultrasonic flaw detector system is characterized by comprising an ultrasonic flaw detector host and an intelligent data terminal;
the ultrasonic flaw detector host comprises a flaw detector shell, an ultrasonic probe connected to the flaw detector shell, a data processing module, a signal conversion module, an ultrasonic transmitting circuit, an ultrasonic receiving circuit, a router module and a WiFi communication module, wherein the data processing module, the signal conversion module, the ultrasonic transmitting circuit, the ultrasonic receiving circuit, the router module and the WiFi communication module are arranged in the flaw detector shell; the data processing module is connected with the signal conversion module, the signal conversion module is connected with the input end of the ultrasonic transmitting circuit and the output end of the ultrasonic receiving circuit, the output end of the ultrasonic transmitting circuit and the input end of the ultrasonic receiving circuit are connected with the ultrasonic probe, the data processing module is also connected with the router module, and the router module is respectively connected with the wired hundred-mega Ethernet interface, the USB interface and the WiFi communication module;
the intelligent data terminal comprises a terminal shell, a binding belt, a fixed disc, a main control module, a WiFi communication module, a 5G full-network communication and network communication module, an AI chip, a GPS positioning module, an RAM memory and a ROM memory, wherein the main control module, the WiFi communication module, the 5G full-network communication and network communication module, the AI chip, the GPS positioning module, the RAM memory and the ROM memory are arranged in the terminal shell; the fixed disc is fixed on the binding belt, the terminal shell is mounted on the fixed disc through a rotating assembly, and the terminal shell is driven by the rotating assembly to rotate relative to the fixed disc; the main control module is respectively connected with the WiFi communication module, the USB interface, the wired one hundred mega Ethernet interface, the 5G full-network communication and network communication module, the AI chip, the 4800 ten thousand cameras, the 6-inch display, the GPS positioning module, the RAM memory and the ROM memory;
the ultrasonic flaw detector host and the intelligent data terminal are in communication connection through respective WiFi communication modules, or the ultrasonic flaw detector host and the intelligent data terminal are in communication connection through respective USB interfaces or wired hundred-mega Ethernet interfaces.
2. The wearable 5G intelligent ultrasonic flaw detector system of claim 1, wherein the ultrasonic flaw detector host is 130mm long, 122mm wide and 28mm high.
3. The wearable 5G intelligent ultrasonic flaw detector system of claim 1, further comprising a background cloud, wherein the 5G full-network and network communication module in the intelligent data terminal is connected with the background cloud.
4. The wearable 5G intelligent ultrasonic flaw detector system of claim 1, wherein the WiFi communication modules in the ultrasonic flaw detector host and the intelligent data terminal are both based on AP6255 dual-frequency WiFi chips; the main control module in the intelligent data terminal adopts a Z3735F processor; a GPS positioning module in the intelligent data terminal adopts a BLOXNEO-7M positioning module; the router module in the ultrasonic flaw detector host is based on an MT7688KN chip.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922130626.5U CN211374620U (en) | 2019-12-02 | 2019-12-02 | Wearable 5G intelligent ultrasonic flaw detector system |
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| CN201922130626.5U CN211374620U (en) | 2019-12-02 | 2019-12-02 | Wearable 5G intelligent ultrasonic flaw detector system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113440168A (en) * | 2021-07-01 | 2021-09-28 | 成都川为生物医疗科技有限责任公司 | Voice broadcast B-type ultrasonic diagnostic apparatus based on image intelligent recognition |
| CN114354751A (en) * | 2021-12-31 | 2022-04-15 | 北京科技大学 | Metal material internal defect ultrasonic detection system and method based on 5G embedded mode |
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2019
- 2019-12-02 CN CN201922130626.5U patent/CN211374620U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113440168A (en) * | 2021-07-01 | 2021-09-28 | 成都川为生物医疗科技有限责任公司 | Voice broadcast B-type ultrasonic diagnostic apparatus based on image intelligent recognition |
| CN114354751A (en) * | 2021-12-31 | 2022-04-15 | 北京科技大学 | Metal material internal defect ultrasonic detection system and method based on 5G embedded mode |
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