CN211367787U - Roll shaft electroplating automation equipment - Google Patents

Roll shaft electroplating automation equipment Download PDF

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Publication number
CN211367787U
CN211367787U CN201922320499.5U CN201922320499U CN211367787U CN 211367787 U CN211367787 U CN 211367787U CN 201922320499 U CN201922320499 U CN 201922320499U CN 211367787 U CN211367787 U CN 211367787U
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frame
feeding
layer
grid
carrier
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CN201922320499.5U
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Chinese (zh)
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张志仁
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Oak Technology Industry Suzhou Co ltd
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Oak Technology Industry Suzhou Co ltd
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Abstract

The utility model discloses an automation equipment is electroplated to roller, it includes frame, feeding system, carrier and feeding manipulator, and electroplate the unit, wherein feeding system forms the feed district, and the roller sets up every feed tank in the feed district side by side, and the carrier has a plurality of carrier passageways that just are the distribution of rectangle array formula with the feed tank one-to-one, and feeding manipulator is used for taking out many rollers that set up side by side from the feed district to send into the setting in to a plurality of carrier passageways of row of correspondence. The utility model discloses an aspect can be with being located the roll one by one of feed bin fall into the feed tank that passes through in proper order, accomplish many rolls looks interval and side by side feed; on the other hand, the carrier frame channels distributed in the rectangular array are arranged, so that the independent bearing of a plurality of rollers is realized, every two adjacent rollers are not interfered with each other, the electroplating quality of the rollers is ensured, and the rollers are respectively in the rectangular array after bearing, so that the implementation of automatic loading of electroplating of the rollers is facilitated.

Description

Roll shaft electroplating automation equipment
Technical Field
The utility model belongs to the electroplating device field, concretely relates to automation equipment is electroplated to roller.
Background
As is well known, electroplating is a process of plating a thin layer of other metals or alloys on the surface of some metals by using the principle of electrolysis, and is a process of attaching a metal film on the surface of a metal or other material by using the action of electrolysis, thereby preventing the oxidation (such as corrosion) of metals, improving the wear resistance, conductivity, reflectivity, corrosion resistance (such as copper sulfate, etc.), and enhancing the appearance.
Meanwhile, as the high-precision slender shafts are widely applied to office automation equipment, financial equipment and circulation equipment suppliers, how to efficiently finish the processing of products becomes a difficult problem for enterprises. For example, when the plating solution is fed to the roll shaft for plating, the roll shaft is fed in its entirety, and thus the roll shaft deposited in the plating tank cannot be in full contact with the plating solution, and the plating quality cannot meet the use requirement.
Therefore, it is necessary to perform plating of a plurality of rollers at a time while relatively separating the rollers, so that the product can be efficiently processed. That is, there is a high demand in the market for a feeding device capable of feeding a plurality of rollers at a time so that the robot takes out the plurality of rollers simultaneously and feeds the rollers into the meshes of the corresponding carrier frame.
Disclosure of Invention
The utility model aims to solve the technical problem of overcoming the defects of the prior art and providing a brand-new automatic electroplating device for a roller shaft.
For solving the technical problem, the utility model discloses a following technical scheme:
an automated roll-to-roll electroplating apparatus, comprising:
a frame;
the feeding system comprises a material rack arranged on one side of the frame, a feeding platform and a movable hopper, wherein the feeding platform extends horizontally along the length direction of the material rack, a plurality of feeding grooves with upward openings are arranged on the upper surface of the feeding platform side by side, the plurality of feeding grooves are positioned in the middle of the feeding platform and form a feeding area, each feeding groove is correspondingly matched and butted with one roller shaft, and the roller shafts protrude out of the end parts of the feeding grooves; the movable hopper comprises a hopper body and a movable assembly, wherein the hopper body extends along the length direction of the feeding groove to form a bin, a discharge port is positioned above the feeding platform, the movable assembly drives the hopper body to pass through the feeding area along the length direction of the feeding platform, roller shafts are stacked in the bin side by side, the discharge port is arranged in an open mode, and the roller shaft positioned at the discharge port is supported on the feeding platform from the bottom;
the carrier is arranged on the rack and is provided with a plurality of carrier channels which correspond to the feeding grooves one by one and are distributed in a rectangular array manner;
the feeding manipulator is used for taking out a plurality of roll shafts arranged side by side from the feeding area and feeding the roll shafts into a plurality of carrier frame channels arranged in corresponding rows;
an electroplating unit includes an electroplating tank and an electroplating processor.
Preferably, the length of the feeding groove is smaller than that of the roller shaft, and the two end parts are communicated with the outside, and the roller shaft protrudes from the two end parts of the feeding groove respectively. The roller shaft is convenient to clamp by the manipulator.
Further, a plurality of feed grooves are evenly distributed at intervals along the length direction of the feed area.
According to a specific implementation of the utility model and preferred aspect, the cross-section of every feed tank is the same, and all is the U type, and wherein U type width and height are 1~1.2 times of roller external diameter. On one hand, the roller shaft is convenient to place; on the other hand, the arrangement of one roller shaft and one feeding groove is convenient to realize.
According to a further embodiment and preferred aspect of the invention, a stop is formed at one end of the feeding area along the feeding platform, against which stop one end of the roll is supported, and at the other end of the roll aligned out of the feeding area. The benefits of this arrangement are: the manipulator can accurately take materials conveniently.
Specifically, the leaning bars are positioned on the side edge of the feeding platform and can be movably adjusted along the width direction of the feeding platform according to requirements. Thus, the requirement that the roll shafts with different lengths supply materials side by side is met.
According to the utility model discloses a still another concrete implementation and preferred aspect, the hopper body is including the curb plate that is located both sides, be located two end plates that both ends constitute the feed bin, and wherein the curb plate top-down and the leanin setting of both sides. The roller shaft convenient to pile can automatic unloading.
Preferably, the length of curb plate is greater than the width of feed platform, and the hopper body still includes along feed bin length direction extension and both ends fix the locating lever on the end plate, slide the setting on the locating lever and feed bin side sliding fit's baffle module and with the locking piece that baffle module and locating lever locked mutually. So, through the feed bin setting of different length, realize different length roller at the side by side pile of feed bin, and then realize the side by side feed of different length roller.
Further, the baffle module includes from both sides subsides establish at the template body of curb plate inner wall, from the bottom downwardly extending of module body and set up the grafting portion in the discharge gate, wherein sets up the connecting hole that supplies the locating lever to pass on the template body, and grafting portion can slide along with the removal of template body in the discharge gate and set up.
According to the utility model discloses a still another concrete implementation and preferred aspect, the removal subassembly includes along feeding platform length direction setting slide rail on the work or material rest, match butt joint and the slide of fixed connection on the hopper body with the slide rail, and the driver that the drive slide moved on the slide rail.
Preferably, the slide rail has two, and parallel arrangement, and the slide includes connecting respectively at the first pedestal and the second pedestal of the relative both ends portion of hopper body, and wherein first pedestal and second pedestal match the butt joint with two slide rails respectively.
Preferably, the driver comprises a screw rod which is arranged in parallel with the slide rail and correspondingly arranged on one side of the feeding platform, a nut seat which is matched with the screw rod and fixedly connected to the first seat body, and a motor which drives the screw rod to rotate around the axis of the motor.
According to a further embodiment and preferred aspect of the invention, the carrier comprises:
the material frame is formed by splicing a plurality of frame rods, and a rectangular material cavity is formed inside the material frame;
the carrier, it includes along a plurality of partial load units of material frame length or width direction grafting in cuboid material chamber side by side, wherein every partial load unit is including the frame that carries that is the cuboid, set up in carrying the frame and along carrying the height direction looks interval distribution's of frame support bottom and grid locating layer, have a plurality of net grooves that are the distribution of rectangle array on this grid locating layer, grid locating layer has two-layer and upper and lower interval distribution at least, wherein the net groove one-to-one alignment setting of the grid locating layer that distributes from top to bottom, and the alignment the net groove becomes the carrier frame passageway, the lower extreme of every roller inserts the net groove of the grid locating layer that separates from top to bottom perpendicularly and erects on supporting the bottom.
Preferably, the support bottom layer is located the side of carrying the frame bottom, and is the wire net layer, and wherein the mesh of wire net layer is less than the external diameter of roller.
According to the utility model discloses a concrete implementation and preferred aspect, net location layer has two-layerly and is net location layer and well net location layer respectively, wherein go up the net location layer and fix on the side of carrying the frame top, and well net location layer sets up between last net location layer and support bottom with sliding adjustment about, and when the roller loaded, the net location layer setting was emitted to roller upper end.
Preferably, well grid locating layer is including the frame pole that forms the rectangle, be located the grid module that the frame pole was gone up the horizontal handing-over and is constituted the grid groove, wherein the frame pole is formed with the breach of being connected that matches with the frame pole that carries frame direction of height in the rectangle corner, divide and carry the unit still including being used for the locking piece that frame pole and the frame pole that carries frame direction of height locked mutually, wherein after the locking piece unblock, the frame pole can carry frame direction of height's frame pole up-and-down motion relatively, can also dismantle from carrying on frame direction of height's frame pole simultaneously. Therefore, the grid positioning layer can be replaced conveniently.
According to the utility model discloses a still another concrete implementation and preferred aspect, cuboid material chamber carries the chamber including the upper portion that is located the upper portion and carries the chamber with the lower portion that is located the lower part, and the partial load unit has a plurality ofly, and one part of them is built side by side the chamber is carried to the lower part of material frame, and another part is built side by side and is carried the chamber on the upper portion of material frame.
Preferably, a plurality of positioning rods are distributed at the bottom of the lower loading cavity of the material frame side by side, wherein each positioning rod extends along the width direction of the material frame; and a butt joint groove matched with the positioning rod is formed at the bottom of each carrying frame respectively.
Preferably, every two of the positioning rods form a group, and each carrying frame is erected on the corresponding two positioning rods from the butt joint groove at the bottom.
Furthermore, hanging lugs are respectively arranged on two opposite sides of the top of each loading frame, two hanging lugs of each partial loading unit are respectively hung on long side rods on two sides of the top of the upper loading cavity, and the partial loading units are arranged side by side along the length direction of the long side rods.
Preferably, a plurality of groups of hanging grooves are respectively arranged on the long side rods on the two sides, and the load sharing unit is hung on each group of hanging grooves from the two hanging lugs respectively.
The hanging lugs comprise hanging rods extending outwards along long side rods on two sides of the top of the carrying frame and connecting rods connected with the end portions of the hanging rods, four hanging grooves are formed in each group, every two hanging grooves correspond to the long side rods on the two sides, and the hanging lugs are hung on the two hanging grooves in the long side rods on the corresponding sides from the two hanging rods.
In addition, the feeding manipulator comprises chucks, a transverse moving mechanism and a turnover mechanism, wherein the chucks are formed into clamping grooves which correspond to the feeding grooves one by one, the transverse moving mechanism drives the chucks to move on the rack along the X-axis direction and the Y-axis direction, and the turnover mechanism drives the chucks to rotate around the X-axis direction.
Specifically, the turnover mechanism comprises a turnover seat and a turnover driver, wherein the turnover seat is correspondingly arranged on two opposite sides of the chuck and is rotationally connected with the chuck, and the turnover driver is arranged on the turnover seat and drives the chuck to be turned over in a horizontal state and a vertical state.
Due to the implementation of the above technical scheme, compared with the prior art, the utility model have the following advantage:
the utility model discloses an aspect can be with being located the roll one by one of feed bin fall into the feed tank that passes through in proper order, accomplish many rolls looks interval and side by side feed; on the other hand, the carrier frame channels distributed in the rectangular array are arranged, so that the independent bearing of a plurality of rollers is realized, every two adjacent rollers are not interfered with each other, the electroplating quality of the rollers is ensured, and the rollers are respectively in the rectangular array after bearing, so that the implementation of automatic loading of electroplating of the rollers is facilitated.
Drawings
FIG. 1 is a schematic structural view (moving out of the carrier) of the roll shaft electroplating automation equipment of the present invention;
FIG. 2 is a schematic front view of FIG. 1;
FIG. 3 is an enlarged view of the feeding platform of FIG. 1;
FIG. 4 is a schematic left side view of FIG. 1;
FIG. 5 is a schematic structural view of the carrier of the present invention;
FIG. 6 is a schematic structural view of the material frame in FIG. 5;
FIG. 7 is a schematic structural diagram of the load cell in FIG. 5;
wherein: A. a frame;
B. b1, material frame; 1a, a frame rod; q, a cuboid material cavity; q1, upper load chamber; q2, lower carrier cavity; 1b, long side rods; b10, a positioning rod; b2, a carrier; b20, a load sharing unit; 200. carrying a frame; c1, butt joint groove; 201. a support substrate; 202. a grid positioning layer; w, grid grooves; s, a grid positioning layer is arranged on the grid; z, a middle grid positioning layer; z1, bezel bar; z2, grid module; g. a hanging groove; 203. hanging and connecting ears; e. hanging a connecting rod; f. a connecting rod;
C. 1, a feeding system, a material rack; 2. a feeding platform; 20. a feeding tank; 21. a grid is leaned on; 3. moving the hopper; 30. a hopper body; 3a, side plates; 3b, end plates; 3c, a positioning rod; 3d, a partition plate module; 31. a moving assembly; 310. a slide rail; 311. a slide base; a1, a first seat body; a2, a second seat body; 312. a driver; a. a screw rod; b. a nut seat; c. a motor;
D. d1, chuck; d2, a transverse moving mechanism; d1, first mechanism; d10, a transmission screw rod; d11, a transmission slide rail; d14, a transmission frame seat; h. a slide base; k. a connecting seat; d13, drive motor; d2, second mechanism; d20, a screw rod; d21, sliding rail; d22, drive motor; d3, a turnover mechanism; d30, a turnover seat; d31, flip driver;
l, supporting the roller.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description thereof. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
As shown in fig. 1, the roll electroplating automation device according to the embodiment includes a frame a, a carrier B, a feeding system C, a feeding manipulator D, and an electroplating unit (not shown).
Specifically, the frame A is formed by butt-jointing a plurality of section bars, wherein a placing area for placing the carrier B or the electroplating bath is formed inside the frame A, and a supporting roller L is further arranged at the bottom of the placing area, so that the electroplating bath or the carrier B can be taken out of the frame A very conveniently.
In this embodiment, the electroplating unit includes an electroplating tank and an electroplating processor, wherein the carrier B is placed on the support roller L, the electroplating tank is positioned on one side of the rack A, and when the upper layer and the lower layer of the whole carrier B are completely loaded, the whole carrier B is directly pushed out of the rack A and then is sent into the electroplating tank for electroplating treatment.
In particular, the electroplating process is carried out by conventional means, which are not described in detail herein, and the applicant also explains how the improvements of the present application allow for automatic feeding of the rolls (i.e., the feeding system C).
Referring to fig. 2 to 4, the feeding system C includes a rack 1 disposed on one side of the rack a, a feeding platform 2 disposed on the rack 1, and a moving hopper 3 slidably disposed on the rack 1.
Specifically, the material rack 1 is formed by splicing a plurality of section bars.
The feeding platform 2 is rectangular and is erected on the material rack 1 through a section bar.
Referring again to fig. 3, a plurality of supply grooves 20 are arranged side by side in the middle of the supply platform 2, the plurality of supply grooves 20 form a supply area, and each supply groove 20 is recessed inward from the upper surface of the supply platform 2.
Specifically, the plurality of feed grooves 20 are evenly spaced along the length of the feed zone.
The feeding groove 20 is U-shaped, and the width and the height of the U-shaped are equal and are 1.1 times of the outer diameter of the roll shaft. On one hand, the roller shaft is convenient to place; on the other hand, the arrangement of one roller shaft and one feeding groove is convenient to realize.
The length of the feed groove 20 is smaller than that of the roll shaft, and the two end portions are communicated with the outside, and the roll shaft is arranged at the two end portions which protrude out of the feed groove 20 from the two end portions respectively. The roller shaft is convenient to clamp by the manipulator.
At the same time, a rest grid 21 is formed at one end of the feeding area along the feeding platform 2, one end of the roll shaft rests against the rest grid 21 and the other end is aligned with the other end emerging from the feeding area. The benefits of this arrangement are: the manipulator can accurately take materials conveniently.
Specifically, the grid 21 is positioned at the side of the feeding platform 2, and can be movably adjusted along the width direction of the feeding platform 2 according to the requirement. Thus, the requirement that the roll shafts with different lengths supply materials side by side is met.
Remove hopper 3, it is including having the hopper body 30 that extends the feed bin and the discharge gate is located feeding platform 2 top along feeding groove 20 length direction, drive hopper body 30 along feeding platform 2's length direction and through the removal subassembly 31 of feeding district, wherein the roller is piled up side by side in the feed bin, the discharge gate opens the setting, and the roller that is located the discharge gate supports on feeding platform 2 from the bottom, when hopper body 30 removes through the feeding district to another tip from feeding platform 2 tip, the roller that is located the feed bin falls into feeding groove 20 that passes through in proper order one by one, accomplish many roller looks intervals and side by side feed.
The hopper body 30 includes side plates 3a at both sides and two end plates 3b at both ends to constitute a storage bin, wherein the side plates 3a at both sides are inclined inward from top to bottom. The roller shaft convenient to pile can automatic unloading.
The side plate 3a has a length larger than the width of the feeding platform 2, and the hopper body 30 further includes a positioning rod 3c extending along the length direction of the storage bin and having two end portions fixed to the end plate 3b, a partition module 3d slidably disposed on the positioning rod 3c and slidably engaged with the side surface of the storage bin, and a locking member (not shown, but not conceivable) for locking the partition module 3d to the positioning rod 3 c. So, through the feed bin setting of different length, realize different length roller at the side by side pile of feed bin, and then realize the side by side feed of different length roller.
Baffle module 3d includes from both sides subsides the template body of establishing at the curb plate inner wall, from the bottom downwardly extending of module body and set up the grafting portion in the discharge gate, wherein sets up the connecting hole that supplies the locating lever to pass on the template body, and grafting portion can slide along with the removal of template body in the discharge gate and set up.
The moving assembly 31 includes a slide rail 310 disposed on the material rack 1 along the length direction of the feeding platform 2, a slide seat 311 mated with the slide rail 310 and fixedly connected to the hopper body 30, and a driver 312 for driving the slide seat 311 to move on the slide rail 310.
Specifically, there are two slide rails 310, which are arranged in parallel.
The slide 311 includes a first seat a1 and a second seat a2 respectively connected to opposite ends of the hopper body 30, wherein the first seat a1 and the second seat a2 are respectively mated and butted with the two slide rails 310.
The driver 312 includes a screw rod a disposed parallel to the slide rail 310 and correspondingly disposed on one side of the feeding platform 2, a nut seat b engaged with the screw rod a and fixedly connected to the first seat a1, and a motor c for driving the screw rod a to rotate around its own axis.
Thus, the feeding process of this example is as follows:
the position of baffle module 3d is adjusted according to the length of roller earlier for the feed bin piles up many rollers side by side, then drive lead screw a by motor c and rotate, make nut seat b remove along lead screw a length direction, and under the direction cooperation of slide rail 310 and slide 311, remove to another tip from one end, and through the feedlot of feed tank 20 side by side, the roller that is located the feed bin falls into feed tank 20 that passes through in proper order one by one, accomplish many roller looks interval and side by side feed.
Referring to fig. 5 to 7, the carrier a comprises a material frame B1 and a carrier B2, wherein the carrier B2 comprises a plurality of load distributing units B20 inserted in a rectangular material cavity Q side by side along the length or width direction of the material frame B1.
Referring to fig. 2, the material frame B1 is formed by splicing a plurality of frame rods 1a, and a rectangular material cavity is formed inside the material frame B, wherein the frame rods 1a are made of stainless steel bars or steel pipes.
Each of the load distributing units B20 includes a rectangular parallelepiped carrier frame 200, a supporting base layer 201 and a grid positioning layer 202 disposed in the carrier frame 200 and spaced apart from each other in the height direction of the carrier frame 200.
In this example, the grid positioning layer 202 has two layers and is spaced up and down.
Each grid positioning layer 202 has a plurality of grid grooves w arranged in a rectangular array, that is, the grid grooves w are arranged in rows and columns in the transverse direction.
The grid grooves w of the grid positioning layers 202 distributed up and down are arranged in one-to-one alignment, and the aligned grid grooves w form a carrier channel.
The lower end of each roll shaft is vertically inserted into the grid grooves w of the grid positioning layer 202 spaced up and down and is erected on the support base layer 201.
The support bottom layer 201 is located on the side face of the bottom of the carrying frame 200 and is a steel wire mesh layer, and meshes of the steel wire mesh layer are smaller than the outer diameter of the roll shaft.
Specifically, two-layer grid location layer 202 is net check location layer s and well grid location layer z respectively, and wherein go up net check location layer s and fix on the side at year frame 200 top, and well grid location layer z slides from top to bottom and sets up between last net location layer s and bottom support bottom 201 with adjusting, and when the roller loaded, the setting of net check location layer s was emerged to roller upper end.
In this example, the middle grid positioning layer z includes a rectangular frame bar z1, and grid modules z2 positioned on the frame bar z1 and vertically crossing over and forming grid grooves w, wherein the frame bar z1 forms connection notches at the corners of the rectangle to match with the frame bars in the height direction of the carrier frame 200.
The load sharing unit B20 further includes a locking member (not shown) for locking the frame bar z1 with the frame bar in the height direction of the carriage 200, wherein when the locking member is unlocked, the frame bar z1 can move up and down with respect to the frame bar in the height direction of the carriage 200, and can be detached from the frame bar in the height direction of the carriage 200. Thus, the grid positioning layer z is very convenient to replace.
Specifically, after the locking member is unlocked, the middle mesh positioning layer z is turned over, and thus can be taken out of the carrier frame 200.
The rectangular material cavity Q comprises an upper loading cavity Q1 positioned at the upper part and a lower loading cavity Q2 positioned at the lower part, and a plurality of load sharing units B20 are arranged, wherein one part of the load sharing units B is arranged in parallel in the lower loading cavity Q2 of the material frame B1, and the other part of the load sharing units B is arranged in parallel in the upper loading cavity Q1 of the material frame B1.
Specifically, the partial load unit B20 located in the upper load chamber q1 and the partial load unit B20 located in the lower load chamber q2 are arranged at intervals, that is, in practical operation, the lower load chamber q2 is filled with the partial load units B20 side by side, and then the upper load chamber q1 is filled with the partial load units B20 side by side, wherein the two upper and lower partial load units B20 are arranged in alignment.
In order to facilitate the positioning of the load sharing unit B20 and the material frame B1, in this example, a plurality of positioning rods B10 are distributed at the bottom of the lower load cavity q2 of the material frame B1 side by side, wherein each positioning rod B10 extends along the width direction of the material frame B1; a docking groove c1 matched with the positioning rod B10 is formed at the bottom of each carriage 200.
Two of the positioning rods B10 form a set, and each carriage 200 is mounted on the corresponding two positioning rods B10 from the abutting groove c at the bottom.
Hanging lugs 203 are respectively arranged on two opposite sides of the top of each carrying frame 200, two hanging lugs 203 of each load sharing unit B20 are respectively hung on the long side rods 1B on two sides of the top of the upper carrying cavity q1, and the load sharing units B20 are arranged side by side along the length direction of the long side rods 1B.
The long side rods 1B on the two sides are respectively provided with a plurality of groups of hanging grooves g, and the load distributing units B20 are respectively hung on each group of hanging grooves g from the two hanging lugs 203.
Specifically, the hooking lug 203 comprises hooking rods e extending outwards along the long-edge rods 1b on two sides of the top of the carrying frame 200 and connecting rods f connecting the ends of the hooking rods e, four hooking grooves g are formed in each group, every two hooking grooves g are correspondingly formed in the long-edge rods 1b on two sides, and the hooking lugs 203 are hooked on the two hooking grooves g on the corresponding long-edge rods 1b from the two hooking rods e.
The feeding robot D includes a chuck D1 having chuck grooves formed in one-to-one correspondence with the plurality of feed grooves, a traverse mechanism D2 for driving the chuck D1 to move on the rack a in the X-axis and Y-axis directions, and a turning mechanism D3 for driving the chuck D1 to rotate around the X-axis direction.
In this example, the turnover mechanism D3 includes a turnover seat D30 disposed at two opposite sides of the chuck D1 and rotatably connected to the chuck D1, and a turnover driver D31 (i.e., a turnover motor) disposed on the turnover seat D30 for driving the chuck D1 to turn over between a horizontal state and a vertical state (0 ° -90 °). Because the rollers on the feed tank are horizontally disposed and the carrier passages for positioning the rollers are vertically disposed, a horizontal turn is required and side-by-side rollers are easily inserted into the side-by-side carrier passages to achieve independent and spaced electrolysis in the electrolyte.
Specifically, the traverse mechanism D2 includes a first mechanism D1 extending in the X-axis direction and a second mechanism D2 extending in the Y-axis direction.
The first mechanism d1 comprises a transmission screw rod d10 and a transmission slide rail d11 extending along the X-axis direction, a transmission frame seat d14 and a transmission motor d13, wherein the transmission screw rod d10 extending along the X-axis direction and the transmission slide rail d11 are correspondingly arranged on two opposite sides of the frame A, and the transmission motor d13 is arranged on the frame A and can be adjusted in a forward and reverse rotating mode.
The transmission frame seat D14 comprises a slide seat h in matched butt joint with the transmission slide rail D11, a screw rod seat in matched butt joint with the transmission screw rod D10, and a connecting seat k for connecting the screw rod seat and the slide seat h, wherein the second mechanism D2 and the chuck D1 are arranged on the connecting seat k.
The second mechanism D2 includes a lead screw D20 extending along the Y-axis direction and disposed on the connecting seat k, a slide rail D21 disposed parallel to the lead screw D20 and fixed on the connecting seat k, and a driving motor D22, wherein the lead screw D20 is connected with the flip seat D30 at one end of the collet D1 in a matching manner, and the flip seat D30 at the other end of the collet D1 is slidably disposed on the slide rail D21.
The driving motor d22 is arranged on the connecting seat k and can be adjusted in forward and reverse rotation.
The present invention has been described in detail, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the same, and the protection scope of the present invention should not be limited thereby, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.

Claims (10)

1. The utility model provides a roll shaft electroplating automation equipment which characterized in that: which comprises
A frame;
the feeding system comprises a material rack arranged on one side of the rack, a feeding platform and a movable hopper, wherein the feeding platform extends horizontally along the length direction of the material rack, a plurality of feeding grooves with upward openings are arranged on the upper surface of the feeding platform side by side, the plurality of feeding grooves are positioned in the middle of the feeding platform and form a feeding area, each feeding groove is correspondingly matched and butted with one roller shaft, and the roller shafts protrude out of the end parts of the feeding grooves from the end parts; the movable hopper comprises a hopper body and a movable assembly, wherein the hopper body extends along the length direction of the feeding groove to form a bin, a discharging port is positioned above the feeding platform, the movable assembly drives the hopper body to pass through the feeding area along the length direction of the feeding platform, roller shafts are stacked in the bin side by side, the discharging port is arranged in an open mode, and the roller shafts positioned at the discharging port are supported on the feeding platform from the bottom;
the carrier is arranged on the frame and is provided with a plurality of carrier channels which correspond to the feeding grooves one by one and are distributed in a rectangular array manner;
the feeding mechanical arm is used for taking out a plurality of roller shafts arranged side by side from the feeding area and sending the roller shafts into a plurality of carrier frame channels arranged in corresponding rows;
an electroplating unit includes an electroplating tank and an electroplating processor.
2. The roll axis plating automation device of claim 1, characterized in that: the length of the feeding groove is smaller than that of the roll shaft, two end portions of the feeding groove are communicated with the outside, and the roll shaft respectively protrudes out of the two end portions of the feeding groove from the two end portions.
3. The roll axis plating automation device of claim 1, characterized in that: a plurality of the feed tank is along the even interval distribution in feed district length direction, every the cross-section of feed tank is the same, and all is the U type, and wherein U type width and height are 1~1.2 times of roller external diameter.
4. The roll axis plating automation device of claim 1, characterized in that: one end of the feeding area is provided with a grid leaning against the feeding platform, one end of the roll shaft leans against the grid leaning against, and the other end of the roll shaft protrudes out of the feeding area in an aligned mode.
5. The roll axis plating automation device of claim 1, characterized in that: the carrier comprises:
the material frame is formed by splicing a plurality of frame rods, and a rectangular material cavity is formed inside the material frame;
the carrier comprises a plurality of partial load units which are inserted in the cuboid material cavity side by side along the length or width direction of the material frame, wherein each partial load unit comprises a rectangular load frame, a support bottom layer and a grid positioning layer, the support bottom layer and the grid positioning layer are arranged in the load frame and distributed along the height direction of the load frame at intervals, a plurality of grid grooves distributed in a rectangular array are formed in the grid positioning layer, the grid positioning layer is at least distributed in two layers and distributed at intervals up and down, the grid grooves of the grid positioning layer are arranged in one-to-one alignment mode and aligned with each other, the grid grooves form the carrier channel, and the lower end of each roll shaft is vertically inserted into the grid grooves of the grid positioning layer which are separated up and down and erected on the support bottom layer.
6. The roll plating automation device of claim 5, characterized in that: the supporting bottom layer is located on the side face of the bottom of the carrying frame and is a steel wire mesh layer, and meshes of the steel wire mesh layer are smaller than the outer diameter of the roll shaft.
7. The roll plating automation device of claim 6, characterized in that: the net location layer have two-layerly and be net location layer and well net location layer respectively, wherein go up the net location layer and fix carry on the side at frame top, well net location layer slides from top to bottom and adjusts the ground and sets up go up the net location layer with support between the bottom, work as when the roller loads, the roller upper end emits go up the net location layer setting.
8. The roll plating automation device of claim 7, characterized in that: well net check locating layer including the frame pole that forms the rectangle, be located the frame pole is violently handed over perpendicularly and is constituted the net module in net groove, wherein the frame pole be formed with in the rectangle corner with carry the connection breach that frame direction of height's frame pole matches, the partial load unit still including be used for with the frame pole with carry the locking piece that frame direction of height's frame pole locked mutually, wherein work as locking piece unblock back, the frame pole can be relative carry frame direction of height's frame pole up-and-down motion, simultaneously can also certainly carry and dismantle on the frame pole of frame direction of height.
9. The roll plating automation device of claim 5, characterized in that: cuboid material chamber carry the chamber and be located the lower part of lower part and carry the chamber including the upper portion that is located upper portion, the partial load unit has a plurality ofly, and partly erects side by side the chamber is carried to the lower part of material frame, another part erects side by side the chamber is carried to the upper portion of material frame, wherein is located the upper portion carry the chamber with carry the intracavity from top to bottom carry the unit align and separate the setting from top to bottom.
10. The roll axis plating automation device of claim 1, characterized in that: the feeding manipulator comprises chucks, a transverse moving mechanism and a turnover mechanism, wherein the chucks form clamping grooves which correspond to the feeding grooves one by one, the transverse moving mechanism drives the chucks to move on the rack along the X-axis direction and the Y-axis direction respectively, and the turnover mechanism drives the chucks to rotate around the X-axis in the axial direction.
CN201922320499.5U 2019-12-21 2019-12-21 Roll shaft electroplating automation equipment Active CN211367787U (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112210815A (en) * 2020-10-17 2021-01-12 刘虎 Intelligent electroplating device for surface of metal pipe fitting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112210815A (en) * 2020-10-17 2021-01-12 刘虎 Intelligent electroplating device for surface of metal pipe fitting

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