CN211365997U

CN211365997U - Linear transmission module of intelligent multifunctional transmission system

Info

Publication number: CN211365997U
Application number: CN201922279563.XU
Authority: CN
Inventors: 何瑞; 郭梅; 刘丹; 韩浚源; 张延�
Original assignee: Yunzhi Technology Beijing Co ltd
Current assignee: Yunzhi Technology Beijing Co ltd
Priority date: 2019-12-18
Filing date: 2019-12-18
Publication date: 2020-08-28
Anticipated expiration: 2029-12-18

Abstract

The utility model discloses a linear transmission module of an intelligent multifunctional transmission system, which comprises a transmission module unit, wherein the transmission module unit comprises an intelligent driving and controlling device, a mechanical transmission device and a framework supporting device, the framework supporting device is a hollow shell with an opening at the top and the bottom, the intelligent driving and controlling device is arranged on the framework supporting device, the mechanical transmission devices are two groups, each group of mechanical transmission devices are arranged on two inner side surfaces of the framework supporting device in the length direction at intervals, each group of mechanical transmission devices comprises a conveyor belt, a transmission wheel, a driving wheel and a motor group, the conveyor belts are respectively arranged at two sides of the framework supporting device and driven by the transmission wheel and the driving wheel to move forwards or backwards by the driving of the motor group, through implementing the utility model discloses, the fault-tolerant rate improves, and the complexity reduces, can realize the needs of arbitrary length through concatenation transmission module unit around.

Description

Linear transmission module of intelligent multifunctional transmission system

Technical Field

The utility model relates to an industrial intelligence produces the line field, concretely relates to intelligent multi-functional transfer system's sharp transmission module.

Background

In modern industrial production lines, both artificial robots and intelligent robots are used as operation units, and conveyor belts are main material conveying equipment penetrating through the whole production line. Currently, there are two designs for a typical conveyor belt product:

one design scheme is that one conveyor belt penetrates through all the operation units, the conveyor belt runs at a certain speed stably and at a constant speed, and in order to ensure that each operation unit can complete the work task of the operation unit at the certain speed in time, the process flow of each operation unit needs to be subdivided, and the completion time of each link is ensured. This scheme has very high requirement to the execution efficiency of each link of assembly line, generally uses more on the automation line with the robot for the operating unit, but the fault-tolerant rate is low, in case a certain link goes wrong, will form chain reaction, causes the influence of different degrees to operating unit afterwards, improves the defective rate of product greatly, reduces production efficiency, causes various production accidents.

A second design approach is to install conveyor belt products of different rates and sizes for different operational sections of the line to match the production rates of the corresponding operational sections. The use of multiple conveyor belts increases the complexity of the assembly line and also increases the equipment cost.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model discloses a multi-functional conveying system's of intellectuality sharp transmission module, including transmission module unit, transmission module unit includes intelligence drive accuse device, mechanical transmission and skeleton strutting arrangement, skeleton strutting arrangement has open-ended cavity casing for the top end, installs intelligence drive accuse device on the skeleton strutting arrangement, mechanical transmission is two sets of, and every mechanical transmission interval of group is installed on two medial surfaces of skeleton strutting arrangement length direction, drives at the rectilinear direction motion under the drive of accuse device in intelligence, and every mechanical transmission of group includes conveyer belt, drive wheel, action wheel and motor group, the both sides at skeleton strutting arrangement are installed respectively to the conveyer belt, and are driven forward or backward motion by drive wheel and action wheel under the drive of motor group.

Further, the skeleton strutting arrangement includes top panel, connecting plate, connecting axle, side skeleton and slide rail, the top panel is installed on side skeleton, side skeleton has two and symmetry to set up, and the connecting axle rigid coupling is passed through at side skeleton middle part, and the connecting plate rigid coupling is passed through at both ends, the slide rail sets up the internal surface at side skeleton.

Further, the motor group includes motor and motor support, motor fixed mounting is on the motor support, the motor support is installed on the slide rail of side skeleton.

Further, mechanical transmission still includes the band pulley fixed bolster, the band pulley fixed bolster is installed on the slide rail of side skeleton.

Further, intelligence drives the accuse device and includes intelligence drive ware, receiving terminal sensor group, sends end sensor group and sensor support, sensor support is two sets of, installs respectively at the slide rail both ends of side skeleton, intelligence drive ware is installed in the outside of side skeleton to with receiving terminal sensor group, send end sensor group and motor group electricity and be connected, receiving terminal sensor group and sending end sensor group are fixed mounting respectively on two sets of sensor support.

Furthermore, the receiving end sensor group and the sending end sensor group respectively contain more than or equal to 1 number of sensors.

Further, receiving end sensor group includes sensor one, sensor two and sensor three, sensor one is installed on the sensor support that is located side skeleton one side, sensor two and sensor three are installed on the sensor support that is located side skeleton opposite side, sending out end sensor group includes sensor four, sensor five and sensor six, sensor six is installed on the sensor support that is located side skeleton one side, sensor four and sensor five are installed on the sensor support that is located side skeleton opposite side.

Furthermore, the number of the transmission module units is more than or equal to 1.

Has the advantages that: through implementing the utility model discloses, the fault-tolerant rate improves, and the complexity reduces, can realize the needs of the intelligent sharp conveying system of arbitrary length in order to satisfy various intelligent automated production assembly lines through the front and back this type module of concatenation multiunit.

Drawings

Fig. 1 is one of the schematic structural diagrams of the present invention;

fig. 2 is a second schematic structural diagram of the present invention;

fig. 3 is a schematic structural diagram of each structure of the present invention.

Legend 1. transmission module unit; 11. an intelligent driving and controlling device; 111. an intelligent driving and controlling device; 112. a receiving end sensor group; 1121. a first sensor; 1122. a second sensor; 1123. a third sensor; 113. a transmitting end sensor group; 1131. a fourth sensor; 1132. a fifth sensor; 1133. a sixth sensor; 114. a sensor holder; 12. a mechanical transmission; 121. a conveyor belt; 122. a driving wheel; 123. a pulley fixing bracket; 124. a driving wheel; 125. a motor group; 1251. a motor; 1252. a motor bracket; 13. a skeletal support means; 131. a top panel; a connecting plate 132; 133. a connecting shaft; 134. a side framework; 135. a slide rail.

Detailed Description

The present invention is further illustrated by the following examples, but is not limited to the contents of the specification.

The embodiments of the present disclosure are described below with specific examples, and other advantages and effects of the present disclosure will be readily apparent to those skilled in the art from the disclosure in the specification. It is to be understood that the described embodiments are merely illustrative of some, and not restrictive, of the embodiments of the disclosure. The disclosure may be embodied or carried out in various other specific embodiments, and various modifications and changes may be made in the details within the description without departing from the spirit of the disclosure. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict. All other embodiments, which can be derived by a person skilled in the art from the embodiments disclosed herein without making any creative effort, shall fall within the protection scope of the present disclosure.

Example 1

As shown in FIGS. 1-3, the utility model discloses a linear transmission module of an intelligent multifunctional transmission system, which comprises a transmission module unit 1, wherein the transmission module unit 1 comprises an intelligent driving and controlling device 11, a mechanical transmission device 12 and a framework supporting device 13, the framework supporting device 13 is a hollow shell with an opening at the top and the bottom, the intelligent driving and controlling device 11 is arranged on the framework supporting device 13, the mechanical transmission devices 12 are two groups, each group of mechanical transmission devices 12 is arranged on two inner side surfaces of the framework supporting device 13 in the length direction at intervals, driven by the intelligent driving and controlling device 11 to move in a linear direction, each group of mechanical transmission devices 12 comprises a conveyor belt 121, a transmission wheel 122, a driving wheel 124 and a motor group 125, the conveyor belts 121 are respectively arranged at two sides of the framework supporting device 13, and is driven by the driving wheel 122 and the driving wheel 124 to move forward or backward under the driving of the motor unit 125.

Skeleton strutting arrangement 13 includes top panel 131, connecting plate 132, connecting axle 133, side skeleton 134 and slide rail 135, and top panel 131 installs on side skeleton 134, and side skeleton 134 has two and symmetry to set up, and connecting axle 133 rigid coupling is passed through at side skeleton 134 middle part, and both ends pass through connecting plate 132 rigid coupling, and slide rail 135 sets up the internal surface at side skeleton 134. Top panel 131 separates conveyer belt 121 and inner structure, guarantees mutual noninterference between material conveying space and inner structure and the cable, smooth and easy operation, and fixed connection is realized through connecting axle 133 and the connecting plate 132 at both ends to side skeleton 134 on both sides, can adjust conveyer belt 121 working width through the length of adjustment connecting axle 133, connecting plate 132, realizes the requirement of not unidimensional material conveying.

The motor assembly 125 includes a motor 1251 and a motor bracket 1252, the motor 1251 is fixedly mounted on the motor bracket 1252, and the motor bracket 1252 is mounted on the slide rail 135 of the side frame 134. The conveyor belt 121 bypasses all driving wheels 124 and driving wheels 122 on one side inside the side frames 134, the driving wheels 122 are mounted on the side frames 134 on two sides by the belt wheel fixing supports 123, the motor supports 1252 and the belt wheel fixing supports 123 can move and/or be fixed on the internal sliding rails 135 of the side frames 134 on two sides, so that tension adjustment of the conveyor belt and position adjustment of the conveyor belt are achieved, wherein each group of mechanical transmission devices 12 on the two side frames 134 can be arranged in a staggered mode, and space utilization can be saved.

The mechanical transmission device 12 further includes a pulley fixing bracket 123, and the pulley fixing bracket 123 is mounted on the slide rail 135 of the side frame 134.

The intelligent driving and controlling device 11 comprises an intelligent driving and controlling device 111, a receiving end sensor group 112, a sending end sensor group 113 and a sensor support 114, the sensor support 114 is two groups and is respectively installed at two ends of a sliding rail 135 of a side framework 134, the intelligent driving and controlling device 111 is installed at the outer side of the side framework 134 and is electrically connected with the receiving end sensor group 112, the sending end sensor group 113 and a motor group 125, and the receiving end sensor group 112 and the sending end sensor group 113 are respectively and fixedly installed on the two groups of sensor supports 114.

The receiving end sensor group 112 and the sending end sensor group 113 respectively contain more than or equal to 1 number of sensors, and the number of sensors is related to the use environment and the condition of the conveyed materials.

The receiving end sensor group 112 includes a first sensor 1121, a second sensor 1122 and a third sensor 1123, the first sensor 1121 is mounted on the sensor support 114 located on one side of the side frame 134, the second sensor 1122 and the third sensor 1123 are mounted on the sensor support 114 located on the other side of the side frame 134, the sending end sensor group 113 includes a fourth sensor 1131, a fifth sensor 1132 and a sixth sensor 1133, the sixth sensor 1133 is mounted on the sensor support 114 located on one side of the side frame 134, and the fourth sensor 1131 and the fifth sensor 1132 are mounted on the sensor support 114 located on the other side of the side frame 134.

The two ends of the conveying system are respectively provided with a group of material position detection modules consisting of three sensors, namely a receiving end sensor group 112 and a sending end sensor group 113, the installation positions and the distances of the sensors can be adjusted according to actual conditions, and more exquisite and stable intelligent speed control can be realized according to material position information fed back by the two groups of detection modules. Through the signal fed back by the receiving end sensor group 112, the intelligent drive controller 111 judges that the material enters the transmission module, the part consists of three adjacent sensors, namely a sensor 1121, a sensor 1122 and a sensor 1123, at the starting end, the distance between the three sensors is determined by the size of the transmitted material, and when the material triggers the sensor 1121, the material is judged to reach the transmission module; when the first sensor 1121 and the second sensor 1122 are triggered by the materials at the same time, judging that all the materials enter the transmission module; when the material triggers the third sensor 1123 and leaves the second sensor 1122, it is determined that the material leaves the receiving end and enters the transmission module. Through the signal that sending end sensor group 112 feedbacks, judge that the supplies are transmitted from this transmission module by intelligent drive controller 111, this part is by the end three adjacent sensor four 1131, sensor five 1132, six 1133 of sensor make up, when the supplies trigger sensor four 1131, judge that the supplies reach the sending end; when five 1132, six 1133 of sensor of material trigger simultaneously, judge that the material all gets into the sending end, when the material leaves six 1133 of sensor, judge that the material leaves this transmission module. All sensors are fixedly arranged on the sensor bracket 114, and the sensor bracket 114 is fixedly arranged on a guide rail on the inner side of the side framework 134 and can be adjusted to be arranged on the guide rail. The number and installation distance of the sensors in the sending end sensor group 112 and the sending end sensor group 113 should be adjusted, freely combined and matched according to the shape and size of the material to be conveyed and the actual functional requirements of the transmission module.

During actual operation, the intelligent driving and controlling device controls the motors on the two sides to synchronously rotate in different directions according to a built-in program or a received external control signal, the driving wheels are driven to rotate at the same speed, the conveyor belts on the two sides move forwards or backwards at a specific speed under the driving of the driving wheels, the fault tolerance rate is improved, and the complexity is reduced.

Example 2

The number of the transmission module units 1 is larger than or equal to 1, each transmission module unit 1 is formed by splicing, and the intelligent linear conveying system with any length can be realized by splicing a plurality of groups of modules in front and back so as to meet the requirements of various intelligent automatic production lines.

A design method of a linear transmission module of an intelligent multifunctional transmission system is characterized in that each group of mechanical transmission devices 12 are arranged on two sides of a framework supporting device 13 at intervals;

starting the intelligent driving and controlling device 11, and judging the transfer position of the material by the receiving end sensor group 112 and the sending end sensor group 113;

the intelligent driving and controlling device 111 controls the motors 1251 on the two sides to synchronously rotate in different directions, the motors 1251 drive the driving wheel 124 to rotate at the same speed, and the conveyor belts 121 on the two sides move forwards or backwards along a straight line under the drive of the driving wheel 124;

the motor mount 1252 and the pulley mount 123 can be moved and/or fixed on the slide rails 135 of the side frames 134 on both sides.

Through splicing the transmission module units 1 more than two front and back, intelligent linear transmission with any length can be realized.

The utility model discloses a sharp transmission module among the intelligent multi-functional conveying system, through the quantity of control sharp transmission module unit and the module of other different functions, can constitute the intelligent industry conveying system of different length and function. The width of the conveying system can be adjusted by adjusting the length of the connecting part and the type of the conveying belt, so that the structural adjustment can be completed quickly, and the requirements of different production lines and materials on the performance of the conveying belt can be met. Every set of module all carries on independent power equipment, intelligent drive and control ware and sensor, can adjust conveying speed according to the material state that self conveyed to realize each station of matching of segmentation to the intelligent control's of conveying material speed purpose, the multiple intelligent automation of adaptation that can be fine produces the needs of line transformation, also can satisfy the in-service use demand of manual production assembly line simultaneously.

It is to be understood that the above-described embodiments of the present invention are merely examples provided for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. Not all embodiments are exhaustive. All obvious changes or variations led out by the technical scheme of the utility model are still in the protection scope of the utility model.

Claims

1. The utility model provides a sharp transmission module of intelligent multi-functional conveying system, its characterized in that, includes transmission module unit (1), transmission module unit (1) includes intelligence drive and control device (11), mechanical transmission device (12) and skeleton strutting arrangement (13), skeleton strutting arrangement (13) are the cavity casing that has the open-ended at the top and bottom, installs intelligence drive and control device (11) on skeleton strutting arrangement (13), mechanical transmission device (12) are two sets ofly, and every mechanical transmission device (12) interval of group is installed on two medial surfaces of skeleton strutting arrangement (13) length direction, moves at the linear direction under the drive of intelligence drive and control device (11), and every mechanical transmission device (12) of group includes conveyer belt (121), drive wheel (122), action wheel (124) and motor group (125), conveyer belt (121) are installed respectively in the both sides of skeleton strutting arrangement (13), and driven by a motor set (125) to move forwards or backwards by a driving wheel (122) and a driving wheel (124).

2. The linear transmission module of the intelligent multifunctional conveying system according to claim 1, wherein the framework supporting device (13) comprises a top panel (131), a connecting plate (132), a connecting shaft (133), side frameworks (134) and a sliding rail (135), the top panel (131) is installed on the side frameworks (134), the side frameworks (134) are symmetrically arranged, the middle parts of the side frameworks (134) are fixedly connected through the connecting shaft (133), the two ends of the side frameworks are fixedly connected through the connecting plate (132), and the sliding rail (135) is arranged on the inner surface of the side frameworks (134).

3. The linear transmission module of the intelligent multifunctional transmission system according to claim 1, wherein the motor assembly (125) comprises a motor (1251) and a motor bracket (1252), the motor (1251) is fixedly installed on the motor bracket (1252), and the motor bracket (1252) is installed on a sliding rail (135) of the side frame (134).

4. The linear transmission module of an intelligent multifunctional transmission system according to claim 1, wherein the mechanical transmission device (12) further comprises a pulley fixing bracket (123), and the pulley fixing bracket (123) is installed on a sliding rail (135) of the side frame (134).

5. The linear transmission module of the intelligent multifunctional conveying system according to claim 1, wherein the intelligent driving and controlling device (11) comprises an intelligent driving and controlling device (111), a receiving end sensor group (112), a sending end sensor group (113) and sensor supports (114), the sensor supports (114) are two groups and are respectively mounted at two ends of a sliding rail (135) of the side frame (134), the intelligent driving and controlling device (111) is mounted at the outer side of the side frame (134) and is electrically connected with the receiving end sensor group (112), the sending end sensor group (113) and the motor group (125), and the receiving end sensor group (112) and the sending end sensor group (113) are respectively and fixedly mounted on the two groups of sensor supports (114).

6. The linear transmission module of an intelligent multifunctional transmission system according to claim 5, wherein the receiving end sensor group (112) and the sending end sensor group (113) respectively contain more than or equal to 1 number of sensors.

7. The linear transmission module of an intelligent multifunctional transmission system according to claim 6, the receiving end sensor group (112) is characterized by comprising a first sensor (1121), a second sensor (1122) and a third sensor (1123), the first sensor (1121) is installed on a sensor bracket (114) positioned at one side of the side framework (134), the second sensor (1122) and the third sensor (1123) are arranged on a sensor bracket (114) positioned at the other side of the side framework (134), the sending end sensor group (113) comprises a sensor four (1131), a sensor five (1132) and a sensor six (1133), the six sensors (1133) are arranged on a sensor bracket (114) positioned at one side of the side framework (134), and the sensor IV (1131) and the sensor V (1132) are arranged on a sensor bracket (114) positioned at the other side of the side framework (134).

8. The linear transmission module of an intelligent multifunctional transmission system according to claim 1, wherein the number of transmission module units (1) is greater than or equal to 1.