CN211353891U - Cigarette machine rejects warning counting assembly - Google Patents
Cigarette machine rejects warning counting assembly Download PDFInfo
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- CN211353891U CN211353891U CN201922015106.XU CN201922015106U CN211353891U CN 211353891 U CN211353891 U CN 211353891U CN 201922015106 U CN201922015106 U CN 201922015106U CN 211353891 U CN211353891 U CN 211353891U
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Abstract
A cigarette machine rejecting alarm counting device is arranged at the rear section of a cigarette rejecting path of a rejecting wheel and adopts a detector, a controller and an alarm device of a group of correlation photoelectric detection switches, wherein the detector is in signal connection with the controller, and the controller is in control signal connection with the alarm device; the controller is internally provided with a counter and a comparator, the counter accumulates the number of signals sent by the counting detector, the comparator compares the number of the signals with the number of the rejected signals in the control system of the cigarette making machine, the device can monitor the rejection wheel in real time to reject the cigarette state and count the number of rejected waste cigarettes, and prompts an operator to intervene in inspection.
Description
Technical Field
The utility model discloses a cigarette machine rejects warning counting assembly.
Background
In the production process of the cigarette making machine, when unqualified cigarettes such as cigarette missing, air leakage, filter tip missing, abnormal weight and the like appear, the cigarettes can be removed at the waste removing wheel, the existing equipment sends a removing signal to the electromagnetic valve for the control system, and the electromagnetic valve is connected with positive pressure air to remove the unqualified cigarettes.
When the electromagnetic valve breaks down or the rejection gas circuit is blocked, the unqualified cigarettes cannot be effectively rejected, the existing equipment has no monitoring means for the rejection effect and no alarm device, and if the rejection circuit breaks down, the defective cigarettes can be converged into the certified cigarettes, so that serious hidden danger is caused to the product quality.
SUMMERY OF THE UTILITY MODEL
The utility model aims at developing a cigarette machine rejects warning counting assembly, and the device can reject the waste wheel and reject a cigarette state and count by real-time supervision to and suggestion operating personnel intervene the inspection.
In order to realize the technical purpose, the utility model provides a cigarette machine rejects alarm counting assembly, it is installed on the rejection wheel cigarette rejects the route, the anterior segment that the rejection wheel cigarette rejected the route has the rubbing connection drum, the outer fringe that connects the drum with the waste product cigarette has been arranged on the rejection wheel cigarette rejects the route to the rubbing connection drum, wherein: cigarette machine rejects alarm counting assembly and arranges the back end in rejected round cigarette rejection route, it includes: the detector is connected with the controller through signals, and the controller is connected with the alarm device through control signals; the controller is internally provided with a counter and a comparator, the counter counts the number of signals sent by the detector in an accumulated mode, and the comparator compares the number of the signals with the set rejection number in the control system of the cigarette making machine.
The device can real-time supervision rejects the round of rejecting cigarette state to and count the rejected waste product cigarette quantity, send the rejection signal when equipment, and monitoring device does not detect the cigarette of rejecting, or when the quantity that the rejected cigarette quantity of count and system set up should reject not accord, send audible and visual alarm signal, suggestion operating personnel intervenes the inspection.
As a further improvement, when the number of signals is equal to the set reject number, the controller maintains the existing state of the alarm device.
As a further improvement, when the number of signals is less than the set reject number, the controller sends an alarm signal to the alarm device.
As a further improvement, the detector sends a signal to the controller every time it detects one of the reject cigarettes.
As a further improvement, the group of opposite-emitting photoelectric detection switches spans the cigarette rejecting path of the rejecting wheel and is fixedly arranged on the detection bracket.
As a further improvement, the infrared light signals of the group of correlation photoelectric detection switches are vertically intersected with the cigarette rejecting path of the rejecting wheel.
As a further improvement, a cleaning blower is arranged on the side of the group of opposite-emitting photoelectric detection switches and is in control connection with the cigarette making machine control system through an electromagnetic valve.
As a further improvement, the detector comprises a KEYENCE FU-6F type optical fiber and an KEYENCE FS2-60P type optical fiber amplifier, and the output port of the detector is a PNP type high-level output.
As a further improvement, the controller is a PLC of CPU 222 type in the S7-200 series PLC, which has 8 input points and 6 output points.
As a further improvement, the alarm device is connected through a 24V intermediate relay control.
After the improvement, the waste removing state of the waste removing wheel of the cigarette making machine can be effectively detected, the defective cigarette is prevented from being mixed with the genuine cigarette due to the failure of the waste removing, the product quality is improved, and the hidden danger of equipment is eliminated.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of the connection of the cigarette machine rejecting alarm counting device.
Reference numerals: the cigarette rejecting machine comprises a twisting drum wheel 1, a waste cigarette 2, a detection support 3, a detector 4, an infrared light signal 5, a cigarette rejecting wheel cigarette rejecting path 6, a cigarette rejecting alarm counting device 7 of the cigarette making machine, a controller 8 and an alarm device 9.
Detailed Description
As shown in fig. 1 and 2, the utility model provides a cigarette machine rejects alarm counting assembly 7, it is installed on rejecting round cigarette rejection route 6, rejecting round cigarette rejection route 6's anterior segment has the twisting and connects drum 1, the outer fringe of twisting and connecting drum 1 with rejecting round cigarette rejection route 6 is last to have arranged waste product cigarette 2, wherein: cigarette machine rejects alarm counting assembly 7 and arranges the back end in rejected round cigarette rejection route 6, it includes: the detector 4, the controller 8 and the alarm device 9 are arranged on a group of correlation photoelectric detection switches, the detector 4 is in signal connection with the controller 8, and the controller 8 is in control signal connection with the alarm device 9; the controller 8 is provided with a counter and a comparator, the counter counts the number of signals sent by the detector 4 in an accumulated mode, and the comparator compares the number of signals with the set rejection number in a control system of the cigarette making machine.
The device can real-time supervision rejects the round of rejecting cigarette state to and count the rejected waste product cigarette quantity, send the rejection signal when equipment, and monitoring device does not detect the cigarette of rejecting, or when the quantity that the rejected cigarette quantity of count and system set up should reject not accord, send audible and visual alarm signal, suggestion operating personnel intervenes the inspection.
As a further improvement, when the number of signals is equal to the set reject number, the controller 8 maintains the existing state of the alarm device 9.
As a further improvement, when the number of signals is less than the set reject number, the controller 8 sends an alarm signal to the alarm device 9.
As a further improvement, each time the detector 4 detects one of the reject cigarettes 2, it sends a signal to the controller 8.
As a further improvement, the group of opposite photoelectric detection switches crosses the cigarette rejecting path 6 of the rejecting wheel and is fixedly arranged on the detection bracket 3.
As a further improvement, the infrared light signal 5 of the group of correlation photoelectric detection switches is vertically intersected with the cigarette rejecting path 6 of the rejecting wheel.
As a further improvement, a cleaning blower is arranged on the side of the group of opposite-emitting photoelectric detection switches and is in control connection with the cigarette making machine control system through an electromagnetic valve.
As a further improvement, the detector 4 comprises a KEYENCE FU-6F type optical fiber and KEYENCE FS2-60P type optical fiber amplifier, and the output port of the optical fiber amplifier is PNP type high-level output.
As a further improvement, the controller 8 is a PLC of CPU 222 type in a PLC series S7-200, which has 8 input points and 6 output points.
As a further improvement, the alarm device 9 is connected by a 24V intermediate relay control.
The device adopts a set of correlation formula photoelectric type detection switch, install on rejecting wheel cigarette rejection route, the transmitting terminal sends the infrared light, when the waste product cigarette of rejecting passes through, shelter from infrared light signal, the receiving terminal can not detect infrared light, the detector sends the signal to newly-installed in the controller, the controller counter counts up, after rejecting, the controller will detect the rejection waste product cigarette quantity that calculates and the rejection quantity that sets up in the cigarette machine control system and compare, if no waste product cigarette is detected, or the rejection quantity that detects is less than the quantity that should reject of settlement, then the controller sends alarm signal to audible and visual alarm, send audible and visual alarm, remind operating personnel to intervene, examine cigarette quality and reject the actuating mechanism state, stop that the waste product cigarette flows into next process. For avoiding monitoring devices dirty influence detection effect, install the clean of being controlled by the solenoid valve additional in correlation formula photoelectric switch side and blow, when equipment moves, regularly open and clearly blow correlation formula photoelectric detector, guarantee to detect sensitive effective.
After the improvement, the waste removing state of the waste removing wheel of the cigarette making machine can be effectively detected, the defective cigarette is prevented from being mixed with the genuine cigarette due to the failure of the waste removing, the product quality is improved, and the hidden danger of equipment is eliminated.
It is to be understood that the invention is not to be limited in scope by the non-limiting embodiments, which are illustrated as examples only. The essential protection sought herein is further defined in the scope provided by the independent claims, as well as in the claims dependent thereon.
Claims (10)
1. The utility model provides a cigarette machine rejects alarm counting assembly (7), its installs on rejecting wheel cigarette rejection route (6), the anterior segment that rejecting wheel cigarette rejection route (6) has to rub and connects drum (1), rub the outer fringe that connects drum (1) with reject wheel cigarette has arranged waste product cigarette (2), its characterized in that on rejecting wheel cigarette rejection route (6):
cigarette machine rejects alarm counting assembly (7) and arranges rejecting wheel cigarette rejecting path (6)'s back end, and it includes: the detector (4) adopting a group of correlation photoelectric detection switches, a controller (8) and an alarm device (9), wherein the detector (4) is in signal connection with the controller (8), and the controller (8) is in control signal connection with the alarm device (9);
the controller (8) is internally provided with a counter and a comparator, the counter counts the number of signals sent by the detector (4) in an accumulated mode, and the comparator compares the number of signals with the set rejection number in a control system of the cigarette making machine.
2. A cigarette-making machine rejection alarm counting device (7) according to claim 1, wherein: and when the signal quantity is equal to the set rejection quantity, the controller (8) keeps the existing state of the alarm device (9).
3. A cigarette-making machine rejection alarm counting device (7) according to claim 2, wherein: and when the signal quantity is smaller than the set rejection quantity, the controller (8) sends an alarm signal to the alarm device (9).
4. A cigarette-making machine rejection alarm counting device (7) according to claim 1, wherein: every time the detector (4) detects one waste cigarette (2), a signal is sent to the controller (8).
5. A cigarette-making machine rejection alarm counting device (7) according to claim 1, wherein: the group of opposite photoelectric detection switches spans the waste removing wheel cigarette removing path (6) and is fixedly arranged on the detection bracket (3).
6. A cigarette-making machine rejection alarm counting device (7) according to claim 5, wherein: the infrared light signals (5) of the group of correlation photoelectric detection switches are vertically intersected with the cigarette rejecting path (6) of the rejecting wheel.
7. A cigarette-making machine rejection alarm counting device (7) according to claim 6, wherein: and a cleaning blower is arranged on the side of the group of opposite-emission photoelectric detection switches and is in control connection with the cigarette making machine control system through an electromagnetic valve.
8. A cigarette-making machine rejection alarm counting device (7) according to claim 1, wherein: the detector (4) comprises a KEYENCE FU-6F type optical fiber and an KEYENCE FS2-60P type optical fiber amplifier, and the output port of the detector is PNP type high-level output.
9. A cigarette-making machine rejection alarm counting device (7) according to claim 1, wherein: the controller (8) is a PLC of CPU 222 type in the S7-200 series PLC, and has 8 input points and 6 output points.
10. A cigarette-making machine rejection alarm counting device (7) according to claim 1, wherein: the alarm device (9) is in control connection with a 24V intermediate relay.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922015106.XU CN211353891U (en) | 2019-11-20 | 2019-11-20 | Cigarette machine rejects warning counting assembly |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922015106.XU CN211353891U (en) | 2019-11-20 | 2019-11-20 | Cigarette machine rejects warning counting assembly |
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| CN211353891U true CN211353891U (en) | 2020-08-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114027549A (en) * | 2021-11-30 | 2022-02-11 | 浙江中烟工业有限责任公司 | Method for solving blockage problem of starting washboard of cigarette making machine |
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2019
- 2019-11-20 CN CN201922015106.XU patent/CN211353891U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114027549A (en) * | 2021-11-30 | 2022-02-11 | 浙江中烟工业有限责任公司 | Method for solving blockage problem of starting washboard of cigarette making machine |
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