CN211353887U - Cigarette machine filter tip supply roller sword seam self-cleaning device - Google Patents
Cigarette machine filter tip supply roller sword seam self-cleaning device Download PDFInfo
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- CN211353887U CN211353887U CN201922213706.7U CN201922213706U CN211353887U CN 211353887 U CN211353887 U CN 211353887U CN 201922213706 U CN201922213706 U CN 201922213706U CN 211353887 U CN211353887 U CN 211353887U
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- filter
- blower
- controller
- cleaning device
- knife gap
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Abstract
An automatic cleaning device for a cutter gap of a filter tip supplying roller of a cigarette making machine, comprising: a pulse signal generator disposed on the feed side of the filter cutter and triggering and generating a pulse signal via the cross section of the filter rod within the slit of the filter supply roller; a blowing channel which is positioned at the bottom of the knife gap and connects the knife gap with the blower in a gas mode; and the controller is in signal connection with the pulse signal generator and is provided with a counter for recording the number of the pulse signals, the controller is in signal control connection with the blower, when the counter reaches a set standard number value, the controller controls the blower to start blowing, the blower is automatically started to blow the knife gap, the influence of long-term accumulated impurities on production and equipment is avoided, and the maintenance and the long-term use of the equipment are facilitated.
Description
Technical Field
The utility model discloses a cigarette machine filter tip supply roller sword seam self-cleaning device.
Background
In the cigarette machine production process, the filter rod on the roller is supplied to the high-speed operation cutting filter of filter tip cutter, produces a large amount of filter tip fibre powder at this in-process, and these fibre powders pile up gradually in the cutter seam of filter tip supply roller, when piling up to a certain extent, can cause the unusual wearing and tearing of filter tip cutter, can block up the cutter seam when serious, and the cutter dies of card causes the damage of filter tip cutter. Hidden danger is caused to equipment production, manual cleaning cutter seam is required to be stopped to disassemble a filter tip supply roller, time and labor are wasted, and equipment efficiency is seriously influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a novel cleaning device solves the prior art problem, can supply with roller cutter seam by real-time self-cleaning filter tip, prevents because of the abnormal wear or the cutter damage in the production process, improve equipment production efficiency.
In order to achieve the above technical purpose, the utility model provides a cigarette machine filter tip supply roller sword seam self-cleaning device, it includes: a pulse signal generator arranged on the infeed side of the filter cutter and triggering and generating a pulse signal via the cross section of the filter rod within the slit of the filter supply roller; the blowing channel is positioned at the bottom of the knife gap and is used for communicating the knife gap with a blower in a gas mode; and the controller is in signal connection with the pulse signal generator and is provided with a counter for recording the number of the pulse signals, the controller is in signal control connection with the blower, and when the counter reaches a set standard number value, the controller controls the blower to start blowing.
The utility model discloses a to the quantity count of the filter tip stick in the sword seam, open the hair-dryer automatically and blow to the sword seam when reaching the setting value, avoid long-term accumulation's debris to the influence of production and equipment, be favorable to the maintenance and the long-term use of equipment.
As a further improvement, the pulse signal generator is disposed at an outer edge of an end face of the filter supply roller, the filter supply roller has a plurality of the slits arranged uniformly along a circumference of its own outer edge, and each of the slits extends linearly in an axial direction of the filter supply roller and accommodates a plurality of filter rods.
As a further improvement, the blowing passage extends linearly in a radial direction of the filter supplying roller, and is provided in plurality in a circumferential direction of the filter supplying roller and arranged uniformly at intervals from each other.
As a further improvement, the blowing channel is provided in plurality along the axial direction of the filter supplying roller and is distributed at intervals parallel to each other.
As a further improvement, an electromagnetic valve is arranged between the controller and the blower, the electromagnetic valve is a proportional electromagnetic valve, and the power for controlling the opening of the blower is proportionally adjusted according to various starting signals of the controller.
As a further improvement, the set criterion quantity value has a plurality and corresponds to a plurality of the start signals one by one.
As a further improvement, the blower is also connected with a timer for timing the single starting time of the blower, and the timer is in signal connection with the controller; when the timer reaches a set standard time value, the controller controls the blower to stop blowing.
As a further improvement, the set criterion number value and the set criterion length value are both multiple and in one-to-one correspondence.
As a further improvement, the blower is in signal connection with the counter, and when the blower starts blowing, the counter is reset; the hair dryer also has an independent manual control circuit, the independent manual control circuit comprises a power supply and a manual cleaning button, and the independent manual control circuit is connected with the control circuit of the controller in parallel.
As a further improvement, the pulse signal generator is a correlation infrared detection switch and comprises an optical fiber and an optical fiber amplifier, and the output port of the pulse signal generator is a PNP type high-level output; the controller is a PLC controller and has 8 input points and 6 output points.
The utility model discloses simple structure, degree of automation are high, can realize multiple different quantity filter rod and the settlement of the time of blowing, provide the manual simultaneously and blow, are suitable for the operation requirement of automated factory completely.
Drawings
FIG. 1 is a schematic circumferential end view of a filter supply roll;
FIG. 2 is an axial view of the knife slot;
fig. 3 is a schematic diagram of the connection of the control system of the present invention.
Reference numerals: the device comprises a pulse signal generator 1, a filter tip supply roller 2, a knife gap 3, a filter rod 4, a controller 5, an air blowing channel 6, an air blower 7, a counter 8, a filter tip cutter 9, an electromagnetic valve 10, a manual cleaning button 11 and a timer 12.
Detailed Description
As shown in fig. 1 to 3, the utility model provides a cigarette machine filter tip supply roller sword seam self-cleaning device, it includes: a pulse signal generator 1, which pulse signal generator 1 is arranged on the infeed side of the filter cutter 9 and triggers and generates a pulse signal via the cross section of the filter rod 4 in the slit 3 of the filter supply roller 2; the blowing channel 6 is positioned at the bottom of the knife slot 3 and is used for communicating the knife slot 3 with a blower 7 in a gas mode; and the controller 5 is in signal connection with the pulse signal generator 1 and is provided with a counter 8 for recording the number of the pulse signals, the controller 5 is in signal control connection with the blower 7, and when the counter 8 reaches a set standard number value, the controller 5 controls the blower 7 to start blowing.
The utility model discloses a to the quantity count of the filter tip stick 4 in the sword seam 3, open hair-dryer 7 automatically and blow to the sword seam when reaching the setting value, avoid long-term accumulated debris to the influence of production and equipment, be favorable to the maintenance and the long-term use of equipment. The device can supply roller cutter seam according to the real-time self-cleaning filter tip of production conditions, prevents to block up the abnormal wear or the cutter damage that the cutter seam caused the filter tip cutter because of the filter tip fibre powder that produces in the production process, improve equipment production efficiency.
As a further improvement, the pulse signal generator 1 is arranged at the outer edge of the end face of the filter supply roller 2, the filter supply roller 2 has a plurality of the slits 3 arranged uniformly along the circumference of its own outer edge, and each of the slits 3 extends linearly in the axial direction of the filter supply roller 2 and accommodates a plurality of filter rods 4.
As a further improvement, the blowing passage 6 extends linearly in the radial direction of the filter supplying roller 2, and is plural in the circumferential direction of the filter supplying roller 2 and arranged uniformly at intervals from each other.
As a further improvement, the blowing passage 6 is provided in plurality in the axial direction of the filter supplying roller 2 and in parallel spaced arrangement.
As a further improvement, a solenoid valve 10 is arranged between the controller 5 and the blower 7, said solenoid valve being a proportional solenoid valve and proportionally adjusting the power of the opening of the blower 7 according to various actuating signals of the controller 5.
As a further improvement, the set criterion quantity value has a plurality and corresponds to a plurality of the start signals one by one.
As a further improvement, a timer 12 for timing the single turn-on time of the blower 7 is further connected, and the timer 12 is in signal connection with the controller 5; when the timer 12 reaches a set standard time value, the controller 5 controls the blower 7 to stop blowing.
As a further improvement, the set criterion number value and the set criterion length value are both multiple and in one-to-one correspondence.
As a further improvement, the blower 7 is in signal connection with the counter 8, and when the blower 7 starts blowing, the counter 8 is reset; the blower 7 also has an independent manual control circuit comprising a power source and a manual cleaning button 11, which is connected in parallel with the control circuit of the controller 5.
As a further improvement, the pulse signal generator 1 is a correlation infrared detection switch and comprises an optical fiber and an optical fiber amplifier, and the output port thereof is a PNP type high level output, for example, a KEYENCE FU-6F type optical fiber and an KEYENCE FS2-60P type optical fiber amplifier are adopted, and the sensor thereof belongs to the PNP type high level output and meets the requirement of the central PLC on the input signal; the controller 5 is a PLC controller and has 8 input points and 6 output points, and for example, a CPU 222 type PLC having 8 input points and 6 output points among S7-200 series PLCs is employed.
The device adopts a pulse generation dish to install at filter tip supply roller rear portion, when filter tip supply roller operation, produces pulse signal through pulse generation dish to in sending into the newly-added controller of installing, supply quantity through pulse count filter tip, simultaneously, in the sword seam bottom of filter tip supply roller, drill through one row of evenly distributed's gas hole, introduce the malleation of being controlled by solenoid valve all the way and blow. When equipment moves, the pulse takes place the dish and counts the filter tip and supply quantity, and when reaching the supply quantity of settlement, the controller automatic control solenoid valve is opened, starts the malleation and blows, clean cutter seam, and the counter resets simultaneously. The number of filter counts when the clean blow is started and the cleaning time of the clean blow can be set by a newly added controller. Meanwhile, a manual cleaning button is additionally arranged, an operator can manually start the knife gap cleaning blower according to production requirements, when the operator manually operates, the filter stick counter automatically resets, and after the manual operation is finished, the automatic function is recovered, so that the automatic cleaning function of the device is not influenced.
The utility model discloses can effectively clean filter tip supply roller cutter seam, show the piling up of reducing filter tip fibre powder in cutter seam, avoid blockking up the emergence of cutter seam condition, improve cutter life greatly, improve equipment work efficiency. Meanwhile, the automatic air blowing device is simple in structure and high in automation degree, can realize setting of various filter rods with different quantities and air blowing time, provides manual air blowing, and is completely suitable for the use requirements of an automatic factory.
It is to be understood that the invention is not to be limited in scope by the non-limiting embodiments, which are illustrated as examples only. The essential protection sought herein is further defined in the scope provided by the independent claims, as well as in the claims dependent thereon.
Claims (10)
1. A cigarette machine filter tip supply roller knife gap automatic cleaning device is characterized by comprising:
a pulse signal generator arranged on the infeed side of the filter cutter and triggering and generating a pulse signal via the cross section of the filter rod within the slit of the filter supply roller;
the blowing channel is positioned at the bottom of the knife gap and is used for communicating the knife gap with a blower in a gas mode; and
and the controller is in signal connection with the pulse signal generator and is provided with a counter for recording the number of the pulse signals, the controller is in signal control connection with the blower, and when the counter reaches a set standard number value, the controller controls the blower to start blowing.
2. The automatic cleaning device for the knife gap of the filter supplying roller of the cigarette making machine according to claim 1, characterized in that: the pulse signal generator is arranged at the outer edge of the end face of the filter supply roller, the filter supply roller is provided with a plurality of knife gaps which are uniformly arranged along the circumference of the outer edge of the filter supply roller, and each knife gap extends along the axial direction of the filter supply roller in a straight line and accommodates a plurality of filter rods.
3. The automatic cleaning device for the knife gap of the filter supplying roller of the cigarette making machine according to claim 1, characterized in that: the blowing passage extends linearly in the radial direction of the filter supply roller, and is provided in plurality in the circumferential direction of the filter supply roller and arranged uniformly at intervals.
4. The automatic cleaning device for the knife gap of the filter supplying roller of the cigarette making machine according to claim 3, characterized in that: the blowing channel is provided in plurality along the axial direction of the filter tip supply roller and is distributed in parallel at intervals.
5. The automatic cleaning device for the knife gap of the filter supplying roller of the cigarette making machine according to claim 1, characterized in that: an electromagnetic valve is arranged between the controller and the blower, and the electromagnetic valve is a proportional electromagnetic valve and adjusts and controls the opening power of the blower in proportion according to various starting signals of the controller.
6. The automatic cleaning device for the knife gap of the filter supplying roller of the cigarette making machine according to claim 5, characterized in that: the set standard quantity value is provided with a plurality of types and corresponds to the starting signals one by one.
7. The automatic cleaning device for the knife gap of the filter supplying roller of the cigarette making machine according to claim 1, characterized in that: the blower is also connected with a timer for timing the single starting time of the blower, and the timer is in signal connection with the controller; when the timer reaches a set standard time value, the controller controls the blower to stop blowing.
8. The automatic cleaning device for the knife gap of the filter supplying roller of the cigarette making machine according to claim 7, characterized in that: the set standard quantity value and the set standard time length value are both provided with a plurality of values and are in one-to-one correspondence.
9. The automatic cleaning device for the knife gap of the filter supplying roller of the cigarette making machine according to claim 1, characterized in that: the blower is in signal connection with the counter, and when the blower starts blowing, the counter is reset; the hair dryer also has an independent manual control circuit, the independent manual control circuit comprises a power supply and a manual cleaning button, and the independent manual control circuit is connected with the control circuit of the controller in parallel.
10. The automatic cleaning device for the knife gap of the filter supplying roller of the cigarette making machine according to claim 1, characterized in that: the pulse signal generator is a correlation infrared detection switch and comprises an optical fiber and an optical fiber amplifier, and the output port of the pulse signal generator is PNP type high-level output; the controller is a PLC controller and has 8 input points and 6 output points.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922213706.7U CN211353887U (en) | 2019-12-11 | 2019-12-11 | Cigarette machine filter tip supply roller sword seam self-cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922213706.7U CN211353887U (en) | 2019-12-11 | 2019-12-11 | Cigarette machine filter tip supply roller sword seam self-cleaning device |
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| Publication Number | Publication Date |
|---|---|
| CN211353887U true CN211353887U (en) | 2020-08-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922213706.7U Active CN211353887U (en) | 2019-12-11 | 2019-12-11 | Cigarette machine filter tip supply roller sword seam self-cleaning device |
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| CN (1) | CN211353887U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112974341A (en) * | 2021-02-07 | 2021-06-18 | 红塔烟草(集团)有限责任公司 | Automatic online cleaning device and method for disc cutter of cigarette making machine |
-
2019
- 2019-12-11 CN CN201922213706.7U patent/CN211353887U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112974341A (en) * | 2021-02-07 | 2021-06-18 | 红塔烟草(集团)有限责任公司 | Automatic online cleaning device and method for disc cutter of cigarette making machine |
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