CN211353772U - Full-automatic tea rolling machine - Google Patents
Full-automatic tea rolling machine Download PDFInfo
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- CN211353772U CN211353772U CN201922037464.0U CN201922037464U CN211353772U CN 211353772 U CN211353772 U CN 211353772U CN 201922037464 U CN201922037464 U CN 201922037464U CN 211353772 U CN211353772 U CN 211353772U
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- feeding
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- translation
- knead
- travel switch
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Abstract
The utility model provides a machine is kneaded to full-automatic tealeaves, it includes the frame, installs knead the machine in the frame, knead the cover, knead cover drive arrangement, install knead the pay-off section of thick bamboo, pay-off track and the pay-off drive arrangement of machine top, it includes the drive to knead cover drive arrangement knead the translation mechanism of cover translation and install translation mechanism's action end and drive knead the elevating system that the cover goes up and down, the pay-off drive arrangement drive the pay-off section of thick bamboo walk in on the pay-off track, it is located to knead the machine under the pay-off track. The full-automatic tea twisting machine has the advantages of scientific design, automation of cover opening and sealing, automation of feeding and automation of twisting.
Description
Technical Field
The utility model relates to a tea-making machine, specific theory has related to a machine is kneaded to full-automatic tealeaves.
Background
The existing tea rolling machine is usually operated by a single machine, the feeding, the operation and the discharging are all operated by manual work, the workload is large, the labor cost is not reduced compared with the original manual tea frying, the equipment purchasing and maintenance cost is increased, the tea discharging effect is not excellent as that of manual work, and the tea frying stability is only increased.
In order to solve the above problems, people are always seeking an ideal technical solution.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the not enough of prior art to a machine is kneaded to full-automatic tealeaves of design science, the closing cap that uncaps is automatic, the pay-off is automatic, knead automation is provided.
In order to realize the purpose, the utility model discloses the technical scheme who adopts is: the utility model provides a machine is kneaded to full-automatic tealeaves, includes the frame, installs knead the machine in the frame, knead the cover, knead cover drive arrangement, install knead the feed cylinder, pay-off track and the pay-off drive arrangement of machine top, knead cover drive arrangement and include the drive knead the translation mechanism of cover translation and install translation mechanism's action end and drive knead the elevating system that the cover goes up and down, the drive of pay-off drive arrangement the feed cylinder walk in on the pay-off track, it is located to knead the machine under the pay-off track.
Basically, the two rolling machines are arranged at two ends of the feeding track respectively, the feeding barrel is arranged between the two rolling machines, the two rolling machines have the same structure and are symmetrically arranged at the installation positions.
Basically, translation mechanism includes translation frame, translation motor, translation track, driving rack, drive gear, first travel switch and third travel switch, translation motor with elevating system all installs in the translation frame, drive gear installs translation motor's output, the translation track with the setting that the driving rack is parallel to each other is in the frame, first travel switch with third travel switch corresponds translation track with the translation frame sets up so that knead the cover and close and cover reciprocating motion between the position and uncap the position, drive gear with the driving rack meshing, translation motor passes through driving rack and drive gear the translation frame is followed translation track walking.
Basically, the lifting mechanism comprises a cross arm, a lifting cylinder, a guide rod and a guide sleeve, wherein the lifting cylinder is vertically installed on the cross arm, the guide sleeve is vertically installed on the cross arm on two sides of the lifting cylinder, the guide rod is vertically installed on the kneading machine cover, and the guide rod penetrates into the guide sleeve.
Basically, the feeding driving device comprises a feeding motor, a feeding gear, a feeding rack, a second travel switch and a feeding barrel frame, the feeding barrel and the feeding motor are mounted on the feeding barrel frame, the feeding gear is mounted at the output end of the feeding motor, the feeding gear is meshed with the feeding rack, the feeding rack is parallel to the feeding track, the feeding barrel frame is in sliding fit with the feeding track, and the second travel switch is mounted on the feeding track and corresponds to the feeding position of the feeding barrel.
Basically, the bottom of the rolling machine is provided with a discharge gate, one end of the discharge gate is hinged to the bottom plate of the rolling machine, a discharge cylinder is installed between the discharge gate and the rack, and the two ends of the discharge cylinder are hinged.
Basically, the feeding barrel comprises a barrel body and a split type feeding door arranged at the bottom end of the barrel body.
Basically, the device also comprises a controller which is respectively connected with the feeding motor, the translation motor, the lifting cylinder, the discharging cylinder, the split feeding door, the material level sensor, the first travel switch, the second travel switch, the third travel switch and the power motor of the rolling machine, the material level sensor is used for detecting the material level in the feeding barrel and is used as a preposed signal of the uncovering action, the first travel switch is triggered for the first time to detect that the twisting machine cover reaches the cover closing position and trigger the translation motor to work to separate from the cover opening and closing position, the third travel switch is used for detecting that the twisting machine cover reaches the cover opening position and triggering and starting the feeding motor, the second travel switch is used for detecting that the feeding barrel reaches the feeding position and triggering the opening of the split feeding door, and the secondary trigger of the first travel switch is used for detecting the returning of the rolling machine cover and starting the lifting cylinder to close the machine cover.
The material level sensor is installed in the feeding barrel and connected with the controller, and the controller controls the opening and closing of the split feeding door at the bottom of the feeding barrel according to sensing information of the material level sensor.
The utility model discloses relative prior art has substantive characteristics and progress, specific theory, the utility model discloses to knead uncapping of machine, close the lid action mechanization, the pay-off is mechanized, and the ejection of compact is mechanized, for automatic providing the basis, only needs action step and the time through controlling each mechanized part, just can realize the full automatization and kneads, need not extra personnel pay-off, switch cover and the ejection of compact, has improved greatly and has knead efficiency.
Furthermore, one feeding barrel is matched with two rolling machines, the two rolling machines are respectively arranged on two sides of the feeding barrel, and switching between the two rolling machines can be realized through the arrangement of a feeding track and a second travel switch, so that the efficiency is further improved.
Furthermore, through the design of the first travel switch, the second travel switch and the controller, each electric control device is associated, the trigger coordination among the devices is realized, the full automation is further realized, and the production efficiency is greatly improved.
The automatic cover opening and closing device has the advantages of scientific design, automation of cover opening and closing, automation of feeding and automation of rolling.
Drawings
Fig. 1 is a schematic structural view of the fully automatic tea rolling machine of the present invention.
Fig. 2 is a left side view of fig. 1.
In the figure: 1. a frame; 2. a nozzle main pipe; 3. a drive motor; 4. a drive screw; 5. a load bearing guide rail; 6. a rotating connector; 7. a water conduit; 41. a transmission screw; 51. a sliding seat; 61. a housing; 62. rotating the catheter; 63. a rotating bearing; 64. a water inlet pipe; 65. a water outlet pipe; 66. a water inlet flange; 67. and (4) a water outlet flange.
Detailed Description
The technical solution of the present invention will be described in further detail through the following embodiments.
Example 1
As shown in fig. 1 and 2, a machine is kneaded to full-automatic tealeaves, include frame 1, install knead machine 2, the cover 3 of kneading, the cover drive arrangement of kneading, install in knead feed cylinder 4, pay-off track 5 and the pay-off drive arrangement of machine 2 top in frame 1, knead cover drive arrangement including the drive knead the translation mechanism 8 of cover 3 translation and install translation mechanism 8's action end and drive knead the elevating system 6 that cover 3 goes up and down, the pay-off drive arrangement drive feed cylinder 4 walk in on the pay-off track 5, knead machine 2 and be located under the pay-off track 5.
In this embodiment, the two kneaders 2 are respectively disposed at two ends of the feeding rail 5, and the feeding barrel 4 is disposed between the two kneaders 2.
Specifically, the translation mechanism 8 comprises a translation rack 8-1, a translation motor 8-2, a translation track 8-3, a transmission rack 8-4, a transmission gear 8-5, a first travel switch 8-6 and a third travel switch 8-7, the translation motor 8-2 and the lifting mechanism 6 are both arranged on the translation rack 8-1 and move in translation along with the translation rack 8-1, the transmission gear 8-5 is arranged at the output end of the translation motor 8-2, the translation track 8-3 and the transmission rack 8-4 are arranged on the rack 1 in parallel, under the driving of the translation motor 8-2, the transmission gear 8-5 and the transmission rack 8-4 are in matched transmission to drive the translation rack 8-1 to translate along the translation track 8-3.
The first travel switch 8-6 and the third travel switch 8-7 are arranged corresponding to the translation track 8-3 and the translation rack 8-1 so that the rolling machine cover 3 can reciprocate between a cover closing position and a cover opening position, the cover closing position is right above the rolling machine, the cover opening position is located at a position far away from the rolling machine, and the two travel switches are also respectively arranged at the two positions.
The lifting mechanism 6 comprises a cross arm 6-1, a lifting cylinder 6-2, a guide rod 6-3 and a guide sleeve 6-4, the lifting cylinder 6-2 is vertically arranged on the cross arm 6-1, the guide sleeve 6-4 is vertically arranged on the cross arm 6-1 at two sides of the lifting cylinder 6-2, the guide rod 6-3 is vertically arranged on the twisting machine cover 3, and the guide rod 6-3 penetrates into the guide sleeve 6-4.
The lifting mechanism 6 only acts at the cover closing position, when the lifting mechanism walks to the cover closing position, the first travel switch 8-6 is triggered, the associated lifting cylinder 6-2 acts to drive the rolling cover 3 to move downwards until the rolling cover is pressed, the cross arm 6-1 is used for installing the rolling cover 3, and the guide rod 6-3 is matched with the guide sleeve 6-4 to ensure the stability of the up-and-down walking of the rolling cover.
The feeding driving device comprises a feeding motor 5-1, a feeding gear 5-2, a feeding rack 5-3, a second travel switch 5-4 and a feeding barrel frame 5-5, wherein the feeding barrel 4 and the feeding motor 5-1 are both installed on the feeding barrel frame 5-5, the feeding gear 5-3 is installed at the output end of the feeding motor 5-1, the feeding gear 5-2 is meshed with the feeding rack 5-3, the feeding rack 5-3 is parallel to the feeding rail 5, the feeding barrel frame 5-5 is in sliding fit with the feeding rail 5, and the second travel switch 5-4 is installed on the feeding rail 5 and is arranged corresponding to the feeding position of the feeding barrel 4.
In the feeding process, the feeding motor 5-1 drives the feeding gear 5-2 to rotate, the feeding barrel frame 5-5 is driven to move along the feeding track 5 through the transmission fit of the feeding gear 5-2 and the feeding rack 5-3, the second travel switch 5-4 is installed at the feeding position, when the feeding barrel frame 5-5 reaches the feeding position, namely the feeding barrel 4 is right above the twisting machine, the second travel switch 5-4 is triggered, the feeding motor 5-1 stops, and feeding is prepared. And a mode of a track, a feeding barrel and a second travel switch is adopted, so that hardware support is provided for automation, and the automation of the feeding process is realized.
The feeding barrel 4 comprises a barrel body and a split feeding door arranged at the bottom end of the barrel body. Install level sensor in the feed cylinder 4, level sensor connects the controller, according to level sensor's response information, the controller control the opening and closing of feed cylinder bottom open type feeding door, the volume of single feeding can be controlled, and a large amount of tealeaves can be splendid attire to the feed cylinder single, avoids all the problem of reloading at every turn, improves production efficiency, and wherein level sensor can adopt capacitanc, sound wave formula etc..
The bottom of the rolling machine 2 is provided with a material discharging door 2-1, one end of the material discharging door 2-1 is hinged to a bottom plate of the rolling machine 2, a material discharging cylinder 2-2 is installed between the material discharging door 2-1 and the rack 1, two ends of the material discharging cylinder 2-2 are hinged, the material discharging cylinder 2-2 provides support for automation of the material discharging door 2-1, and after the rolling machine 2 finishes working, a controller can control the material discharging cylinder 2-2 to act according to a stop signal to discharge materials.
As the core of automation, the automatic rolling machine further comprises a controller, wherein the controller is respectively connected with the feeding motor 5-1, the translation motor 8-2, the lifting cylinder 6-2, the discharging cylinder 2-2, the split type feeding door, the first travel switch 8-6, the second travel switch 5-4 and a power motor of the rolling machine 2, and then the whole automatic action triggering process is described.
Firstly, the material is fed into the feeding barrel 4 through the upstream feeding mechanism, and then the whole automatic control process is started. After the device is started, the material level sensor firstly checks whether tea leaves exist in the feeding barrel 4 or not as check before work, after the check is finished and no error is confirmed, the lifting cylinder 6-2 is started to open the rolling machine cover 3, the stroke of the lifting cylinder 6-2 is fixed, after the stroke is finished, the first stroke switch is triggered to control the translation motor 8-2 to move, the rolling machine cover 3 is driven to leave the cover closing position and reach the cover opening position, the third stroke switch is triggered, the controller controls the translation motor 8-2 to stop, the feeding motor 5-1 is simultaneously started, the feeding barrel 4 is conveyed to the feeding position, the second stroke switch 5-4 is triggered, the controller controls the split feeding door on the feeding barrel 4 to open, the tea leaves enter the rolling machine, after the feeding action is finished, the controller controls the split feeding door to close and the feeding motor to rotate reversely, the belt feeding barrel leaves, the translation motor is controlled to rotate reversely almost at the same time or a little time, the rolling machine cover 3 is made to travel to the cover closing position, the lifting cylinder 6-2 is controlled to move downwards for a fixed stroke, the rolling machine cover is closed, then the rolling machine is started to start rolling, after rolling is finished, the discharging action of the discharging cylinder 2-2 is triggered according to the state of the rolling motor until discharging is finished, and then new circulation is started from the first step.
The steps are triggered in sequence, and the starting action of the next step is triggered according to the working state of the previous step in principle, so that the seamless butt joint of the work of each device is realized.
Example 2
This example differs from example 1 in that: the number of the rolling machines is only 1, and a special feeding barrel is used for feeding materials. In other embodiments, a plurality of kneaders can be arranged, and one feeding barrel can feed materials for a plurality of kneaders in a side-opening mode.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same; although the present invention has been described in detail with reference to preferred embodiments, it should be understood by those skilled in the art that: the invention can be modified or equivalent substituted for some technical features; without departing from the spirit of the present invention, it should be understood that the scope of the claims is intended to cover all such modifications and variations.
Claims (9)
1. The full-automatic tea twisting machine is characterized in that: it includes the frame, installs knead the machine in the frame, knead the cover, knead cover drive arrangement, install knead a feed cylinder, pay-off track and the pay-off drive arrangement of machine top, it includes the drive to knead cover drive arrangement knead the translation mechanism of cover translation and install translation mechanism's action end and drive knead the elevating system that the cover goes up and down, the pay-off drive arrangement drive the feed cylinder walk in on the pay-off track, it is located to knead the machine under the pay-off track.
2. The fully automatic tea rolling machine according to claim 1, characterized in that: the two rolling machines are arranged at two ends of the feeding track respectively, the feeding barrel is arranged between the two rolling machines, the two rolling machines have the same structure and are symmetrically arranged at the installation positions.
3. The fully automatic tea rolling machine according to claim 2, characterized in that: translation mechanism includes translation frame, translation motor, translation track, driving rack, drive gear, first travel switch and third travel switch, translation motor with elevating system all installs in the translation frame, drive gear installs translation motor's output, translation track with the setting that the driving rack is parallel to each other is in the frame, first travel switch with third travel switch corresponds translation track with the translation frame sets up so that knead the cover and close and cover reciprocating motion between the position with uncapping, drive gear with the driving rack meshing, translation motor passes through driving rack and drive gear the translation frame is followed translation track walking.
4. The fully automatic tea rolling machine according to claim 3, characterized in that: the lifting mechanism comprises a cross arm, a lifting cylinder, a guide rod and a guide sleeve, the lifting cylinder is vertically installed on the cross arm, the guide sleeve is vertically installed on the cross arms on two sides of the lifting cylinder, the guide rod is vertically installed on the kneading machine cover, and the guide rod penetrates into the guide sleeve.
5. The fully automatic tea rolling machine according to claim 4, characterized in that: the feeding driving device comprises a feeding motor, a feeding gear, a feeding rack, a second travel switch and a feeding barrel frame, the feeding barrel and the feeding motor are installed on the feeding barrel frame, the feeding gear is installed at the output end of the feeding motor, the feeding gear is meshed with the feeding rack, the feeding rack is parallel to the feeding track, the feeding barrel frame is in sliding fit with the feeding track, and the second travel switch is installed on the feeding track and corresponds to the feeding position of the feeding barrel.
6. The fully automatic tea rolling machine according to claim 5, characterized in that: the bottom of the rolling machine is provided with a discharge gate, one end of the discharge gate is hinged to the bottom plate of the rolling machine, a discharge cylinder is installed between the discharge gate and the rack, and the two ends of the discharge cylinder are hinged to each other.
7. The fully automatic tea rolling machine according to claim 6, characterized in that: the feeding barrel comprises a barrel body and a split feeding door arranged at the bottom end of the barrel body.
8. The fully automatic tea rolling machine according to claim 7, characterized in that: the feeding barrel is internally provided with a material level sensor, the material level sensor is connected with a controller, and the controller controls the opening and closing of the split feeding door at the bottom of the feeding barrel according to the sensing information of the material level sensor.
9. The fully automatic tea rolling machine according to claim 8, characterized in that: the device also comprises a controller which is respectively connected with the feeding motor, the translation motor, the lifting cylinder, the discharging cylinder, the split feeding door, the material level sensor, the first travel switch, the second travel switch, the third travel switch and the power motor of the rolling machine, the material level sensor is used for detecting the material level in the feeding barrel and is used as a preposed signal of the uncovering action, the first travel switch is triggered for the first time to detect that the twisting machine cover reaches the cover closing position and trigger the translation motor to work to separate from the cover opening and closing position, the third travel switch is used for detecting that the twisting machine cover reaches the cover opening position and triggering and starting the feeding motor, the second travel switch is used for detecting that the feeding barrel reaches the feeding position and triggering the opening of the split feeding door, and the secondary trigger of the first travel switch is used for detecting the returning of the rolling machine cover and starting the lifting cylinder to close the machine cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922037464.0U CN211353772U (en) | 2019-11-22 | 2019-11-22 | Full-automatic tea rolling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922037464.0U CN211353772U (en) | 2019-11-22 | 2019-11-22 | Full-automatic tea rolling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211353772U true CN211353772U (en) | 2020-08-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922037464.0U Expired - Fee Related CN211353772U (en) | 2019-11-22 | 2019-11-22 | Full-automatic tea rolling machine |
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| Country | Link |
|---|---|
| CN (1) | CN211353772U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113712092A (en) * | 2021-08-30 | 2021-11-30 | 张敏 | Tea rolling device |
-
2019
- 2019-11-22 CN CN201922037464.0U patent/CN211353772U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113712092A (en) * | 2021-08-30 | 2021-11-30 | 张敏 | Tea rolling device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200828 Termination date: 20211122 |