CN211350840U - Polar plate encapsulating equipment for storage battery sheet-shaped partition plate - Google Patents
Polar plate encapsulating equipment for storage battery sheet-shaped partition plate Download PDFInfo
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- CN211350840U CN211350840U CN201920652609.5U CN201920652609U CN211350840U CN 211350840 U CN211350840 U CN 211350840U CN 201920652609 U CN201920652609 U CN 201920652609U CN 211350840 U CN211350840 U CN 211350840U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a polar plate packaging device for a sheet-shaped baffle of a storage battery, which comprises a baffle paper pushing and packaging mechanism; the separator paper pushing and packaging mechanism comprises a separator paper arranging mechanism and a polar plate packaging mechanism, wherein the separator paper arranging mechanism comprises a storage tank internally provided with laminated separator paper, a separator paper pushing mechanism and a separator paper dropping mechanism; the polar plate encapsulating mechanism comprises an encapsulating wheel. The separator paper pushing mechanism can push only the bottom separator paper in the laminated separator paper out of the storage tank at one time; bottom baffle paper can remove along baffle paper guide way under baffle paper drive mechanism's power traction, until bottom baffle paper is vertical placing. One side of the vertically arranged bottom separator paper is provided with a polar plate to be encapsulated, and the polar plate to be encapsulated is connected with the power output end of the polar plate pushing mechanism. Under the power drive of the polar plate pushing mechanism, the polar plate to be encapsulated and the bottom separator paper can enter an encapsulating station together, and encapsulation is completed through an encapsulating wheel. The utility model discloses can greatly improve the polar plate and seal operating efficiency.
Description
Technical Field
The utility model relates to an energy equipment field specifically is a polar plate equipment is sealed to battery slice baffle for in the battery equipment process, battery slice baffle seals the polar plate.
Background
During the assembly of the accumulator, the separator used in the plate wrapping process has two forms, one is a band separator and the other is a sheet separator. For the storage battery encapsulated by the sheet separator, two encapsulation processes are mainly adopted at present, one is manual encapsulation, and the method has the advantages of high labor intensity, low efficiency and high cost and is difficult to meet the production requirement; the other method is to realize the purpose of automatically encapsulating the polar plate by matching the air cylinder with the vacuum chuck and performing reciprocating sucking and releasing encapsulating movement, and compared with manual operation, the method has the advantages that the efficiency is greatly improved, but the reciprocating action of the air cylinder prevents the encapsulating efficiency from being further improved. And the vacuum chuck is easy to suck a plurality of pieces, so that the shutdown rate is high.
SUMMERY OF THE UTILITY MODEL
The utility model discloses mainly solve the technology and the efficiency problem of battery plate package piece formula baffle paper. The separator paper arranging mechanism is adopted to arrange the bottom separator paper in the storage tank one by one, and the polar plate packaging mechanism is adopted to package the polar plate to be packaged and the bottom separator paper output by the separator paper arranging mechanism, so that the polar plate packaging operation efficiency is greatly improved.
In order to achieve the technical purpose, the utility model adopts the following technical proposal:
the storage battery sheet separator packing plate equipment is used for packing a plate to be packed in U-shaped separator paper and is characterized by comprising a separator paper pushing and packing mechanism; baffle paper propelling movement encapsulates the mechanism and includes baffle paper arrangement mechanism and polar plate encapsulation mechanism, wherein:
the partition board paper arranging mechanism comprises a storage tank, a partition board paper pushing mechanism and a partition board paper falling mechanism; the polar plate encapsulating mechanism comprises an encapsulating wheel;
the storage tank is internally provided with laminated partition paper, and the laminated partition paper is formed by laminating a plurality of sheet partition papers; the material storage tank is provided with a material outlet;
the actuating head of the partition paper pushing mechanism can be aligned with the rear end of the bottom partition paper positioned at the lowest layer in the laminated partition paper, the front end of the bottom partition paper is aligned with the material outlet of the material storage tank, and the height of the material outlet of the material storage tank is consistent with the thickness of the bottom partition paper;
the separator paper falling mechanism comprises a separator paper traction mechanism and a separator paper guide groove;
the bottom-layer partition paper in the laminated partition paper is pushed out from the material outlet of the storage tank to the feed inlet of the partition paper traction mechanism under the power action of the partition paper pushing mechanism;
the bottom-layer partition paper can move along the partition paper guide groove under the power traction of the partition paper traction mechanism until the bottom-layer partition paper is vertically placed;
after the bottom-layer partition paper is completely moved out of the storage tank, the partition paper above the bottom-layer partition paper in the laminated partition paper can be moved downwards one by one to be new bottom-layer partition paper;
one side of the vertically arranged bottom separator paper is provided with a polar plate to be encapsulated, and the polar plate to be encapsulated is connected with the power output end of the polar plate pushing mechanism; the other side of the bottom layer partition paper is provided with an encapsulating baffle plate, and a partition paper pretreatment hole is formed in the position, corresponding to the middle part of the vertically placed bottom layer partition paper, of the encapsulating baffle plate;
the pole plate to be encapsulated can horizontally move under the power drive of the pole plate pushing mechanism and is horizontally arranged on one side of the vertically arranged bottom separator paper until the pole plate to be encapsulated is in contact with the middle position of the vertically arranged bottom separator paper, the pole plate to be encapsulated horizontally is bent into U-shaped separator paper from the middle position of the vertically arranged bottom separator paper under the power drive of the pole plate pushing mechanism through the separator paper preprocessing hole, the pole plate to be encapsulated horizontally is arranged between the two side arms of the U-shaped separator paper, and the front end of the pole plate to be encapsulated is in contact with the closed end of the U-shaped separator paper; and under the continuous action of the polar plate pushing mechanism, the polar plates enter the encapsulating wheel together to complete encapsulation.
As a further improvement of the utility model, the storage tank is an inclined storage tank, and the inclined storage tank comprises an inclined storage tank wall and a rear end paper pressing plate; the front side surface of the laminated partition plate paper leans against the inclined storage tank wall, and the rear side surface is pressed tightly through the rear end paper pressing plate; the inclination angle of the inclined storage tank wall is less than 90 degrees;
the partition paper pushing mechanism comprises a first crank slider mechanism and a partition shovel, and the partition shovel comprises a sliding plate and a shovel plate;
the shovel plate is embedded on the surface of the sliding plate and protrudes out of the surface of the sliding plate, and the height of the shovel plate relative to the surface of the sliding plate is not more than the thickness of a piece of partition paper;
one end of the bottom layer partition paper is lapped on the board surface of the sliding board at one side of the shovel board, and the other end of the bottom layer partition paper faces to the material outlet of the inclined storage tank; the plate body of the sliding plate on the other side of the shovel plate is connected with the power output end of the first crank sliding block mechanism;
the partition shovel can do reciprocating linear movement under the action of the first crank slider mechanism; when the partition plate shovel moves forwards under the action of the first crank slider mechanism, the partition plate shovel can be contacted with the partition plate paper at the bottom layer through the shovel plate; under the continuous action of the first crank block mechanism, the shovel plate can exclusively shovel the bottom separator paper out of the material outlet of the inclined storage tank until the front end of the bottom separator paper reaches the feed inlet of the separator paper traction mechanism, the separator shovel retracts to the original position under the continuous action of the first crank block mechanism, at the moment, the bottom separator paper is driven by the separator paper traction mechanism to be just completely moved out of the inclined storage tank, and meanwhile, the laminated separator paper can slide downwards along the inclined storage tank wall until the separator paper at the lowest layer is lapped on the sliding plate.
As a further improvement of the present invention, the first slider-crank mechanism is disposed on the frame a and includes a synchronous pulley transmission mechanism, an eccentric wheel b, a disc-shaped connecting rod, and a fisheye joint; the power output end of the synchronous belt wheel transmission mechanism is connected with an eccentric wheel b, the eccentric wheel b is connected with a disc-shaped connecting rod, and the disc-shaped connecting rod is connected with a sliding plate of the partition shovel through a fisheye joint;
the sliding plate of the clapboard shovel is movably arranged on a sliding rail, and the sliding rail is laid on the machine frame a.
As a further improvement of the utility model, the polar plate pushing mechanism is arranged on the frame a and is a second slider-crank mechanism, and comprises a chain wheel and chain transmission mechanism, an eccentric wheel a, a connecting rod, a sliding block, a guide rail and a push plate;
the power output end of the chain wheel and chain transmission mechanism is connected with the eccentric wheel a, one end of the connecting rod is connected with the eccentric wheel a, the other end of the connecting rod is connected with the sliding block through the adapter plate, the sliding block and the guide rail can be movably arranged, and the push plate is fixed with the sliding block.
As a further improvement of the utility model, the clapboard paper traction mechanism comprises two groups of traction rollers and a synchronous pulley mechanism for driving the two groups of traction rollers to synchronously rotate;
the two groups of traction rollers are a separator paper traction roller a and a separator paper traction roller b respectively; the clapboard paper traction roller a and the clapboard paper traction roller b are connected through a synchronous pulley mechanism; separator paper carry over pinch rolls a set up the pan feeding position department at the separator paper guide way, and separator paper carry over pinch rolls b then sets up the ejection of compact position department at the separator paper guide way.
As a further improvement of the utility model, the clapboard paper traction roller a is provided with a pinch roller a, and the clapboard paper traction roller b is provided with a pinch roller b;
the front end of the bottom layer partition paper enters between the partition paper traction roller a and the pinch roller a under the traction of the partition paper traction roller a, and moves along the partition paper guide groove under the continuous action of the partition paper traction roller a until the front end of the bottom layer partition paper enters between the partition paper traction roller b and the pinch roller b; then gradually moving out of the separator paper traction mechanism under the synchronous drive of the separator paper traction roller a and the separator paper traction roller b; and finally, under the continuous action of the separator paper traction roller b, completely moving out of the separator paper traction mechanism.
As a further improvement of the utility model, the device also comprises a feeding mechanism and a pneumatic manipulator mechanism;
the feeding mechanism comprises a stepping driving mechanism, a conveying belt connected with the power output end of the stepping driving mechanism and a plurality of storage grooves which are equidistantly arranged on the conveying belt at intervals; the laminated clapboard paper is arranged in the storage tank; each storage tank can move on the conveying belt in a stepping way under the power drive of the stepping drive mechanism and is conveyed to the discharge hole of the conveying belt one by one; the step length of the stepping driving mechanism is the distance between two adjacent storage tanks;
the pneumatic manipulator mechanism comprises a pneumatic claw driving mechanism and a pneumatic claw connected with the power output end of the pneumatic claw driving mechanism;
the gas claw can grab the laminated separator paper placed in the storage tank at the discharge port of the conveying belt under the power drive of the gas claw driving mechanism, then the laminated separator paper is moved to the inclined storage tank feed port, and meanwhile, the angle of the grabbed laminated separator paper can be adjusted by adjusting the angle of the gas claw, so that the laminated separator paper at the feed port of the inclined storage tank is promoted to have an angle consistent with the inclination angle of the inclined storage tank wall, and at the moment, the laminated separator paper is directly leaned on the inclined storage tank wall.
As a further improvement of the utility model, the pneumatic claw driving mechanism comprises a rotary cylinder and a telescopic cylinder; the cylinder body of the rotary cylinder is fixedly arranged on the rack c, and the power output end of the rotary cylinder is connected with the cylinder body of the telescopic cylinder; the power output end of the telescopic cylinder is connected with the pneumatic claw.
As a further improvement of the utility model, the step driving mechanism comprises a step speed reducing motor, and the power output end of the step speed reducing motor is connected with a chain wheel and chain transmission mechanism c; the chain wheel and chain transmission mechanism c comprises a transmission chain wheel c and a conveying chain which flows through the transmission chain wheel c;
the conveying belt is a conveying chain; the conveying chain is provided with a plurality of hangers at equal intervals; each storage groove is arranged on the hanging lug.
Another technical object of the present invention is to provide a method for wrapping sheet-shaped separators of storage batteries, comprising the following steps:
(1) pushing the bottom-layer partition paper positioned at the lowest position in the laminated partition paper in the storage tank out of the storage tank by adopting forward driving of the partition paper pushing mechanism until the partition paper falls into a feed inlet of the board mechanism, and retracting the partition paper pushing mechanism;
(2) the separator paper falling mechanism adopts a traction roller to push the bottom separator paper out of the storage tank, and the bottom separator paper is turned to be vertically placed through the guidance of the separator paper guide groove;
(3) the method comprises the following steps that a polar plate pushing mechanism is adopted, a polar plate to be encapsulated is translated until the polar plate is in contact with the middle position of one side of vertically-placed bottom-layer partition paper, the polar plate and the bottom-layer partition paper pass through partition paper pretreatment holes arranged on an encapsulation baffle plate arranged on the other side of the bottom-layer partition paper together, the vertically-placed bottom-layer partition paper is bent into U-shaped partition paper from the middle position under the driving of power of the polar plate pushing mechanism, the horizontally-placed polar plate to be encapsulated is located between two side arms of the U-shaped partition paper, and the front end of the polar plate to be encapsulated is in contact with the closed end of the U-; under the continuous action of the polar plate pushing mechanism, the polar plates enter the encapsulating wheel together to complete the encapsulation between the bottom layer separator paper pushed out in the step (1) and the polar plates to be encapsulated;
(4) after the bottom-layer partition paper is completely moved out of the storage tank, the partition paper above the bottom-layer partition paper in the laminated partition paper can be moved downwards one by one to be new bottom-layer partition paper;
and (3) processing the new bottom layer separator paper in the steps (1) to (3) to finish the encapsulation between the corresponding bottom layer separator paper and the polar plate to be encapsulated.
According to foretell technical scheme, for prior art, the utility model discloses following beneficial effect has:
1. the utility model provides a solution of high-speed automation for the polar plate is sealed the slice baffle, has improved productivity effectively, has reduced product cost. The scheme makes full use of the combination of the crank-slider mechanism and other mechanisms to coordinate the work, thereby achieving the purposes of automatic production, productivity improvement and cost reduction.
2. By using the storage type chain plate conveying mechanism to convey the partition paper and the continuous polar plate conveying track, the mechanical continuous encapsulation is realized by matching with the combined mechanism, the production efficiency is further improved, and the cost is reduced.
Drawings
FIG. 1 is a schematic structural diagram of a full-automatic plate wrapping device for a storage battery plate;
in fig. 1: 1. a front conveyor chain; 2. a polar plate encapsulating mechanism; 3. a subsequent conveying chain; 4. a circulating chain plate feeding mechanism; 5. a pneumatic manipulator mechanism; 6. a separator paper finishing mechanism;
FIG. 2 is a schematic structural diagram of a separator paper pushing and wrapping mechanism;
in fig. 2: 2-1, pushing a plate; 2-2, an eccentric wheel a; 2-3, a packing wheel; 2-4, single partition paper; 2-5, pole plates; 2-6, conveying a synchronous belt;
6-1, a frame a; 6-2, driving shaft; 6-3, an eccentric wheel b; 6-4, a disc-shaped connecting rod; 6-5, fisheye joint; 6-6, driving shaft; 6-7, a clapboard shovel; 6-7-1, a sliding plate; 6-7-2, shovel plate; 6-8, a slide rail; 6-9, a stop block adjusting mechanism; 6-10, an inclined storage tank; 6-11, a separator paper traction roller a; 6-12, partition paper guide grooves; 6-13, a blocking block;
FIG. 3 is a schematic perspective view of a separator paper feeding and wrapping mechanism;
in fig. 3: I. a polar plate pushing device; II. A separator paper pushing mechanism; 6-1A, a stand vertical plate a; 6-1B, a stand vertical plate B; 6-7, a clapboard shovel; 7. partition paper; 6-10, an inclined storage tank;
FIG. 4 is a schematic perspective view (in partial section) of another direction of the separator paper advancing and wrapping mechanism;
2-7, wrapping a compression roller; 2-8, a discharging roller path; 6-1A, a stand vertical plate a; 6-9, a partition paper adjusting mechanism; 6-11, a separator paper traction roller a; 6-12 and a partition paper guide groove.
FIG. 5 is a schematic view of the structure of the separator paper drop mechanism of FIG. 3;
in the figure: 6-11, a separator paper traction roller a; 6-12, partition paper guide grooves; 6-14, a synchronizing wheel a; 6-15, a pinch roller a; 6-16, a synchronizing wheel b; 6-17 and a pinch roller b; 6-18, photoelectric switch bracket; 6-19, a separator paper traction roller b;
FIG. 6 is a schematic perspective view of the pole plate enclosure of FIG. 3;
in the figure: 6-1A, a stand vertical plate a; 6-1B, a stand vertical plate B; 2-4, single-layer separation paper; 2-9, a chain a; 2-10, connecting rod; 2-11, an adapter plate; 2-12, a slide block; 2-13, chain wheel; 2-14, an encapsulating baffle;
fig. 7 is a schematic structural view of the circulating type chain plate feeding mechanism of the present invention;
in the figure: 4-1, a frame b; 4-2, a speed reducing motor; 4-3, a storage tank; 7. partition paper; 4-4, a chain b;
fig. 8 is a schematic structural view of the pneumatic manipulator mechanism according to the present invention;
in the figure: 5-1, a frame c; 5-2, rotating a cylinder; 5-3, a telescopic cylinder; 5-4, air holes; 5-5, air claw.
FIG. 9 is an enlarged schematic view of section I of FIG. 2;
in fig. 9: 9-1, adjusting screws; 9-2, pre-tightening the spring; 9-3, fixing a bracket; 9-4, positioning pins; 6-13-1, adjusting plate; 6-13-2, vertical plates; 6-13-3 and a barrier plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention. Unless specifically stated otherwise, the relative arrangement of the components and steps, expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may also be oriented in other different ways (rotated 90 degrees or at other orientations).
As shown in fig. 1, the battery sheet separator plate wrapping apparatus of the present invention is used for wrapping a to-be-wrapped electrode plate in a U-shaped separator paper, and includes a feeding mechanism, a pneumatic manipulator mechanism, and a separator paper pushing and wrapping mechanism; in addition, the front conveying chain and the rear conveying chain in the attached drawings are used as auxiliary supplements to the scheme and are only used for explaining how the polar plates to be wrapped enter the plate wrapping equipment.
As shown in fig. 1 to 7 and 9, the separator paper pushing and wrapping mechanism includes a separator paper sorting mechanism and a plate wrapping mechanism, wherein:
the partition board paper arranging mechanism comprises a storage tank, a partition board paper pushing mechanism and a partition board paper falling mechanism; the polar plate encapsulating mechanism comprises an encapsulating wheel;
the storage tank is internally provided with laminated partition paper, and the laminated partition paper is formed by laminating a plurality of sheet partition papers; the material storage tank is provided with a material outlet;
the actuating head of the partition paper pushing mechanism can be aligned with the rear end of the bottom partition paper positioned at the lowest layer in the laminated partition paper, the front end of the bottom partition paper is aligned with the material outlet of the material storage tank, and the height of the material outlet of the material storage tank is consistent with the thickness of the bottom partition paper;
the partition paper falling mechanism is used for falling the bottom partition paper pushed out by the partition paper pushing mechanism into a position to be encapsulated and comprises a partition paper traction mechanism and a partition paper guide groove;
the bottom-layer partition paper in the laminated partition paper is pushed out from the material outlet of the storage tank to the feed inlet of the partition paper traction mechanism under the power action of the partition paper pushing mechanism;
the bottom-layer partition paper can move along the partition paper guide groove under the power traction of the partition paper traction mechanism until the bottom-layer partition paper is vertically placed;
after the bottom-layer partition paper is completely moved out of the storage tank, the partition paper above the bottom-layer partition paper in the laminated partition paper can be moved downwards one by one to be new bottom-layer partition paper;
one side of the vertically arranged bottom separator paper is provided with a polar plate to be encapsulated, and the polar plate to be encapsulated is connected with the power output end of the polar plate pushing mechanism; the other side of the bottom layer partition paper is provided with an encapsulating baffle plate, and a partition paper pretreatment hole is formed in the position, corresponding to the middle part of the vertically placed bottom layer partition paper, of the encapsulating baffle plate;
the pole plate to be encapsulated can horizontally move under the power drive of the pole plate pushing mechanism and is horizontally arranged on one side of the vertically arranged bottom separator paper until the pole plate to be encapsulated is in contact with the middle position of the vertically arranged bottom separator paper, the pole plate to be encapsulated horizontally is bent into U-shaped separator paper from the middle position of the vertically arranged bottom separator paper under the power drive of the pole plate pushing mechanism through the separator paper preprocessing hole, the pole plate to be encapsulated horizontally is arranged between the two side arms of the U-shaped separator paper, and the front end of the pole plate to be encapsulated is in contact with the closed end of the U-shaped separator paper; and under the continuous action of the polar plate pushing mechanism, the polar plates enter the encapsulating wheel together to complete encapsulation.
In order to push the partition plate paper out of the storage tanks one by one, the storage tanks are inclined storage tanks, and each inclined storage tank comprises an inclined storage tank wall and a rear end paper pressing plate; the front side surface of the laminated partition plate paper leans against the inclined storage tank wall, and the rear side surface is pressed tightly through the rear end paper pressing plate; the inclination angle of the inclined storage tank wall is less than 90 degrees; the partition paper pushing mechanism comprises a first crank slider mechanism and a partition shovel, and the partition shovel comprises a sliding plate and a shovel plate; the shovel board inlays the dress on the face of slide to the face setting of protrusion slide, and the shovel board is not more than the thickness of a slice baffle paper for the height of slide face. The inclined storage tank wall comprises two brackets which are arranged at intervals, the lower ends of the brackets are fixed on the side edges of the front end of the rectangular frame plate, a blocking block is arranged between the two brackets, and a gap between the lower end of the blocking block and the side edges of the front end of the rectangular frame is just a material outlet of the storage tank. Two ends of the rear paper pressing plate are respectively fixed on a group of parallel side edges of the rectangular frame plate.
For the adjustment stop the clearance between piece lower extreme and the front end side of rectangular frame, the utility model discloses general stop the piece and be connected with stop a guiding mechanism, as shown in fig. 9, and will stop the piece and set up to particular structure, should stop the piece and include adjusting plate, violently straight board and barrier plate, wherein: the adjusting plate and the blocking plate are vertically arranged and are respectively connected with/integrally arranged at two ends of the transverse straight plate, the end surface of the adjusting plate extends towards the upper part of the transverse straight plate, and the end surface of the blocking plate extends towards the lower part of the transverse straight plate. The stop block adjusting mechanism comprises an adjusting screw and a pre-tightening spring; the adjusting plate is installed on the fixing support through an adjusting screw, the fixing support is fixedly installed on the inclined storage tank wall of the storage tank, and a pre-tightening spring is arranged between the transverse straight plate and the fixing support. Therefore, by rotating the adjusting screw, the gap between the end face of the stopper and the front end side of the rectangular frame can be adjusted so that the gap can allow only one partition paper to pass through.
The stand a comprises a stand vertical plate a, a stand vertical plate b and a rectangular frame which are arranged in parallel, the rectangular frame is arranged between the stand vertical plate a and the stand vertical plate b, and the left side edge and the right side edge of the rectangular frame are respectively fixed with the stand vertical plate a and the stand vertical plate b correspondingly.
The first crank slider mechanism is arranged on the frame a, and comprises a synchronous belt pulley transmission mechanism, an eccentric wheel b, a disc-shaped connecting rod and a fisheye joint as shown in figures 2 and 3; the synchronous belt pulley transmission mechanism is arranged on the upper side of a stand plate a of the machine frame, the power output end of the synchronous belt pulley transmission mechanism is connected with an eccentric wheel b, the eccentric wheel b is positioned and supported on the machine frame a and connected with a disc-shaped connecting rod, the disc-shaped connecting rod is positioned and supported on the machine frame a and connected with a sliding plate of the partition shovel through a fisheye joint; the sliding plate of the clapboard shovel is movably arranged on a sliding rail, and the sliding rail is laid on the rectangular frame of the machine frame a.
One end of the bottom layer partition paper is lapped on the board surface of the sliding board at one side of the shovel board, and the other end of the bottom layer partition paper faces to the material outlet of the inclined storage tank; the plate body of the sliding plate on the other side of the shovel plate is connected with the power output end of the first crank sliding block mechanism;
the partition shovel can do reciprocating linear movement under the action of the first crank slider mechanism; when the partition plate shovel moves forwards under the action of the first crank slider mechanism, the partition plate shovel can be contacted with the partition plate paper at the bottom layer through the shovel plate; under the continuous action of the first crank block mechanism, the shovel plate can exclusively shovel the bottom separator paper out of the material outlet of the inclined storage tank until the front end of the bottom separator paper reaches the feed inlet of the separator paper traction mechanism, the separator shovel retracts to the original position under the continuous action of the first crank block mechanism, at the moment, the bottom separator paper is driven by the separator paper traction mechanism to be just completely moved out of the inclined storage tank, and meanwhile, the laminated separator paper can slide downwards along the inclined storage tank wall until the separator paper at the lowest layer is lapped on the sliding plate.
As shown in fig. 2, 3 and 6, the polar plate pushing mechanism is arranged on the frame a, is a second crank-slider mechanism, and comprises a sprocket-chain transmission mechanism, an eccentric wheel a, a connecting rod, a slider, a guide rail and a push plate; the chain wheel and chain transmission mechanism is arranged on the lower side of the stand vertical plate a, the power output end of the chain wheel and chain transmission mechanism is connected with the eccentric wheel a, and the eccentric wheel a is positioned and supported on the stand vertical plate a. One end of the connecting rod is connected with the eccentric wheel a, the other end of the connecting rod is connected with the sliding block through the adapter plate, the sliding block and the guide rail are movably arranged, the guide rail is laid on the transverse short plate below the stand vertical plate a, the push plate is fixed with the sliding block, and the push plate is located between the stand vertical plate a and the stand vertical plate b.
As shown in fig. 4 and 5, the separator paper pulling mechanism includes two groups of pulling rollers and a synchronous pulley mechanism for driving the two groups of pulling rollers to rotate synchronously;
the two groups of traction rollers are a separator paper traction roller a and a separator paper traction roller b respectively; the clapboard paper traction roller a and the clapboard paper traction roller b are connected through a synchronous pulley mechanism; separator paper carry over pinch rolls a set up the pan feeding position department at the separator paper guide way, and separator paper carry over pinch rolls b then sets up the ejection of compact position department at the separator paper guide way.
The separator paper traction roller a is provided with a pinch roller a, and the separator paper traction roller b is provided with a pinch roller b; the front end of the bottom layer partition paper enters between the partition paper traction roller a and the pinch roller a under the traction of the partition paper traction roller a, and moves along the partition paper guide groove under the continuous action of the partition paper traction roller a until the front end of the bottom layer partition paper enters between the partition paper traction roller b and the pinch roller b; then gradually moving out of the separator paper traction mechanism under the synchronous drive of the separator paper traction roller a and the separator paper traction roller b; and finally, under the continuous action of the separator paper traction roller b, completely moving out of the separator paper traction mechanism.
As shown in fig. 7, the feeding mechanism includes a step driving mechanism, a conveying belt connected to a power output end of the step driving mechanism, and a plurality of storage slots equidistantly arranged on the conveying belt; the laminated clapboard paper is arranged in the storage tank; each storage tank can move on the conveying belt in a stepping way under the power drive of the stepping drive mechanism and is conveyed to the discharge hole of the conveying belt one by one; the step length of the stepping driving mechanism is the distance between two adjacent storage grooves. The laminated separator paper is formed by laminating a plurality of sheet-like separator papers.
The step driving mechanism comprises a step speed reducing motor, and the power output end of the step speed reducing motor is connected with the chain wheel and chain transmission mechanism c; the chain wheel and chain transmission mechanism c comprises a transmission chain wheel c and a conveying chain which flows through the transmission chain wheel c; the conveying belt is a conveying chain; the conveying chain is provided with a plurality of hangers at equal intervals; each storage groove is arranged on the hanging lug.
The conveying chain is a customized chain with hangers, and the hangers of the conveying chain are provided with storage tanks. The storing grooves are arranged at a certain distance, and a plurality of storing grooves are arranged around the conveying chain. When the separator paper is fed, the storage tank on the upper part of the conveying chain is filled with the separator paper manually. When the device works, the pneumatic manipulator mechanism grabs and places the sheet-shaped separator paper in the separator paper storage tank on the inclined storage tank one by one. The pneumatic manipulator mechanism moves once, and the feeding mechanism is driven by the speed reducing motor to walk one slot position.
As shown in fig. 8, the pneumatic manipulator mechanism includes a pneumatic claw driving mechanism and a pneumatic claw connected to a power output end of the pneumatic claw driving mechanism; the pneumatic claw driving mechanism comprises a rotary cylinder and a telescopic cylinder; the cylinder body of the rotary cylinder is fixedly arranged on the rack b, and the power output end of the rotary cylinder is connected with the cylinder body of the telescopic cylinder; the power output end of the telescopic cylinder is connected with the pneumatic claw.
During operation, the gas claw can grab the laminated separator paper placed in the storage tank at the discharge port of the conveying belt under the power driving of the gas claw driving mechanism, then the laminated separator paper is moved to the inclined storage tank feed port, and meanwhile, the angle of the grabbed laminated separator paper can be adjusted by adjusting the angle of the gas claw, so that the laminated separator paper at the feed port of the inclined storage tank is promoted to have an angle consistent with the inclination angle of the inclined storage tank wall, and at the moment, the laminated separator paper is directly placed on the inclined storage tank wall.
The working principle is as follows:
servo motor is with the action wheel even, and the action wheel drives the driving shaft, and the driving shaft drives eccentric wheel b and disk-shaped connecting rod, drives the baffle shovel through the flake joint and does reciprocating motion, shovels a slice bottom baffle paper in each cycle, and the baffle paper above the bottom baffle paper is blocked by the barrier plate, ensures only to promote bottom baffle paper at every turn, and the baffle paper that is shoveled out is driven by baffle paper carry over pinch rolls and gets into the baffle paper guide way, and final baffle paper falls to vertical position and gets into and treats the encapsulation state. At the moment, the eccentric wheel a drives the push plate to push the polar plate to be encapsulated into the encapsulating wheel, the encapsulating wheel sends out the polar plate wrapped with the partition plate through the conveying synchronous belt, and at the moment, one-time encapsulation is completed, and the automatic encapsulation of the polar plate of the storage battery is realized by repeating the steps.
According to foretell battery slice baffle encapsulation polar plate equipment, the utility model provides a battery slice baffle wrapper sheet method, include following step:
(1) pushing the bottom-layer partition paper positioned at the lowest position in the laminated partition paper in the storage tank out of the storage tank by adopting forward driving of the partition paper pushing mechanism until the partition paper falls into a feed inlet of the board mechanism, and retracting the partition paper pushing mechanism;
(2) the separator paper falling mechanism adopts a traction roller to push the bottom separator paper out of the storage tank, and the bottom separator paper is turned to be vertically placed through the guidance of the separator paper guide groove;
(3) the method comprises the following steps that a polar plate pushing mechanism is adopted, a polar plate to be encapsulated is translated until the polar plate is in contact with the middle position of one side of vertically-placed bottom-layer partition paper, the polar plate and the bottom-layer partition paper pass through partition paper pretreatment holes arranged on an encapsulation baffle plate arranged on the other side of the bottom-layer partition paper together, the vertically-placed bottom-layer partition paper is bent into U-shaped partition paper from the middle position under the driving of power of the polar plate pushing mechanism, the horizontally-placed polar plate to be encapsulated is located between two side arms of the U-shaped partition paper, and the front end of the polar plate to be encapsulated is in contact with the closed end of the U-; under the continuous action of the polar plate pushing mechanism, the polar plates enter the encapsulating wheel together to complete the encapsulation between the bottom layer separator paper pushed out in the step (1) and the polar plates to be encapsulated;
(4) after the bottom-layer partition paper is completely moved out of the storage tank, the partition paper above the bottom-layer partition paper in the laminated partition paper can be moved downwards one by one to be new bottom-layer partition paper;
and (3) processing the new bottom layer separator paper in the steps (1) to (3) to finish the encapsulation between the corresponding bottom layer separator paper and the polar plate to be encapsulated.
Claims (10)
1. The storage battery sheet separator packing plate equipment is used for packing a plate to be packed in U-shaped separator paper and is characterized by comprising a separator paper pushing and packing mechanism; baffle paper propelling movement encapsulates the mechanism and includes baffle paper arrangement mechanism and polar plate encapsulation mechanism, wherein:
the partition board paper arranging mechanism comprises a storage tank, a partition board paper pushing mechanism and a partition board paper falling mechanism; the polar plate encapsulating mechanism comprises an encapsulating wheel;
the storage tank is internally provided with laminated partition paper, and the laminated partition paper is formed by laminating a plurality of sheet partition papers; the material storage tank is provided with a material outlet;
the actuating head of the partition paper pushing mechanism can be aligned with the rear end of the bottom partition paper positioned at the lowest layer in the laminated partition paper, the front end of the bottom partition paper is aligned with the material outlet of the material storage tank, and the height of the material outlet of the material storage tank is consistent with the thickness of the bottom partition paper;
the separator paper falling mechanism comprises a separator paper traction mechanism and a separator paper guide groove;
the bottom-layer partition paper in the laminated partition paper is pushed out from the material outlet of the storage tank to the feed inlet of the partition paper traction mechanism under the power action of the partition paper pushing mechanism;
the bottom-layer partition paper can move along the partition paper guide groove under the power traction of the partition paper traction mechanism until the bottom-layer partition paper is vertically placed;
after the bottom-layer partition paper is completely moved out of the storage tank, the partition paper above the bottom-layer partition paper in the laminated partition paper can be moved downwards one by one to be new bottom-layer partition paper;
one side of the vertically arranged bottom separator paper is provided with a polar plate to be encapsulated, and the polar plate to be encapsulated is connected with the power output end of the polar plate pushing mechanism; the other side of the bottom layer partition paper is provided with an encapsulating baffle plate, and a partition paper pretreatment hole is formed in the position, corresponding to the middle part of the vertically placed bottom layer partition paper, of the encapsulating baffle plate;
the polar plate to be encapsulated can horizontally move under the driving of the power of the polar plate pushing mechanism and is horizontally arranged on one side of the vertically arranged bottom separator paper; the polar plate to be encapsulated can be in contact with the middle position of the bottom separator paper which is vertically placed under the power drive of the polar plate pushing mechanism; the polar plate to be encapsulated and the bottom layer separator paper can pass through the separator paper pretreatment holes together under the power drive of the polar plate pushing mechanism; the bottom separator paper which is vertically placed can be bent into U-shaped separator paper from the middle position under the power drive of the polar plate pushing mechanism, the polar plate to be encapsulated which is horizontally placed is positioned between two side arms of the U-shaped separator paper, and the front end of the polar plate to be encapsulated is contacted with the closed end of the U-shaped separator paper; under the continuous action of the polar plate pushing mechanism, the U-shaped partition paper and the polar plate to be encapsulated between the two side arms of the U-shaped partition paper enter the encapsulating wheel together to complete encapsulation.
2. The battery sheet separator encapsulating plate apparatus of claim 1, wherein the accumulator bin is a sloped accumulator bin comprising a sloped accumulator bin wall and a rear pressboard; the front side surface of the laminated partition plate paper leans against the inclined storage tank wall, and the rear side surface is pressed tightly through the rear end paper pressing plate; the inclination angle of the inclined storage tank wall is less than 90 degrees;
the partition paper pushing mechanism comprises a first crank slider mechanism and a partition shovel, and the partition shovel comprises a sliding plate and a shovel plate;
the shovel plate is embedded on the surface of the sliding plate and protrudes out of the surface of the sliding plate, and the height of the shovel plate relative to the surface of the sliding plate is not more than the thickness of a piece of partition paper;
one end of the bottom layer partition paper is lapped on the board surface of the sliding board at one side of the shovel board, and the other end of the bottom layer partition paper faces to the material outlet of the inclined storage tank; the plate body of the sliding plate on the other side of the shovel plate is connected with the power output end of the first crank sliding block mechanism;
the partition shovel can do reciprocating linear movement under the action of the first crank slider mechanism; when the partition plate shovel moves forwards under the action of the first crank slider mechanism, the partition plate shovel can be contacted with the partition plate paper at the bottom layer through the shovel plate; under the continuous action of the first crank block mechanism, the shovel plate can only shovel the bottom-layer partition paper from the material outlet of the inclined storage tank, and the front end of the bottom-layer partition paper can reach the feed inlet of the partition paper traction mechanism; when the end that moves ahead of bottom baffle paper was in baffle paper drive mechanism's feed inlet, the baffle shovel retracted to the normal position under the continuation of first slider-crank mechanism moves back, and bottom baffle paper shifts out completely from the inclined stock chest just under baffle paper drive mechanism's drive this moment, and range upon range of form baffle paper can slide down along slope stock chest wall simultaneously, and the baffle paper of lower floor can the overlap joint on the slide.
3. The battery sheet separator plate wrapping apparatus of claim 2, wherein the first slider-crank mechanism is disposed on the frame a and comprises a synchronous pulley transmission mechanism, an eccentric wheel b, a disc-shaped connecting rod, and a fisheye joint; the power output end of the synchronous belt wheel transmission mechanism is connected with an eccentric wheel b, the eccentric wheel b is connected with a disc-shaped connecting rod, and the disc-shaped connecting rod is connected with a sliding plate of the partition shovel through a fisheye joint;
the sliding plate of the clapboard shovel is movably arranged on a sliding rail, and the sliding rail is laid on the machine frame a.
4. The apparatus for encapsulating a plate in a battery sheet separator according to claim 2, wherein the plate pushing mechanism is arranged in the frame a and is a second crank-slider mechanism comprising a chain wheel and chain transmission mechanism, an eccentric wheel a, a connecting rod, a slider, a guide rail and a push plate;
the power output end of the chain wheel and chain transmission mechanism is connected with the eccentric wheel a, one end of the connecting rod is connected with the eccentric wheel a, the other end of the connecting rod is connected with the sliding block through the adapter plate, the sliding block and the guide rail can be movably arranged, and the push plate is fixed with the sliding block.
5. The battery sheet separator wrapping plate apparatus of claim 2, wherein said separator paper pulling mechanism comprises two sets of pulling rollers and a synchronous pulley mechanism for driving the two sets of pulling rollers to rotate synchronously;
the two groups of traction rollers are a separator paper traction roller a and a separator paper traction roller b respectively; the clapboard paper traction roller a and the clapboard paper traction roller b are connected through a synchronous pulley mechanism; separator paper carry over pinch rolls a set up the pan feeding position department at the separator paper guide way, and separator paper carry over pinch rolls b then sets up the ejection of compact position department at the separator paper guide way.
6. The battery sheet separator encapsulating plate apparatus of claim 5, wherein separator paper pull roll a is provided with pinch roller a and separator paper pull roll b is provided with pinch roller b;
the front end of the bottom barrier paper can enter between the barrier paper traction roller a and the pinch roller a under the traction of the barrier paper traction roller a, and moves along the barrier paper guide groove under the continuous action of the barrier paper traction roller a; the front end of the bottom separator paper can enter between the separator paper traction roller b and the pinch roller b under the traction of the separator paper traction roller a; under the synchronous drive of the separator paper traction roller a and the separator paper traction roller b, the separator paper at the bottom layer can gradually move out of the separator paper traction mechanism; and under the continuous action of the separator paper traction roller b, the bottom separator paper can be completely moved out of the separator paper traction mechanism.
7. The battery sheet separator encapsulated plate apparatus of claim 2, further comprising a feeding mechanism, a pneumatic robot mechanism;
the feeding mechanism comprises a stepping driving mechanism, a conveying belt connected with the power output end of the stepping driving mechanism and a plurality of storage grooves which are equidistantly arranged on the conveying belt at intervals; the laminated clapboard paper is arranged in the storage tank; each storage tank can move on the conveying belt in a stepping way under the power drive of the stepping drive mechanism and is conveyed to the discharge hole of the conveying belt one by one; the step length of the stepping driving mechanism is the distance between two adjacent storage tanks;
the pneumatic manipulator mechanism comprises a pneumatic claw driving mechanism and a pneumatic claw connected with the power output end of the pneumatic claw driving mechanism;
the gas claw can grab the laminated separator paper placed in the storage tank at the discharge port of the conveying belt under the power drive of the gas claw driving mechanism, then the laminated separator paper is moved to the inclined storage tank feed port, and meanwhile, the angle of the grabbed laminated separator paper can be adjusted by adjusting the angle of the gas claw, so that the laminated separator paper at the feed port of the inclined storage tank is promoted to have an angle consistent with the inclination angle of the inclined storage tank wall, and at the moment, the laminated separator paper is directly leaned on the inclined storage tank wall.
8. The battery sheet separator encapsulated plate apparatus of claim 7, wherein said pneumatic gripper actuation mechanism comprises a rotary cylinder, a telescopic cylinder; the cylinder body of the rotary cylinder is fixedly arranged on the rack c, and the power output end of the rotary cylinder is connected with the cylinder body of the telescopic cylinder; the power output end of the telescopic cylinder is connected with the pneumatic claw.
9. The battery sheet separator encapsulating plate apparatus of claim 7, wherein the step driving mechanism comprises a step reduction motor, a power output end of the step reduction motor is connected with the sprocket chain transmission mechanism c; the chain wheel and chain transmission mechanism c comprises a transmission chain wheel c and a conveying chain which flows through the transmission chain wheel c;
the conveying belt is a conveying chain; the conveying chain is provided with a plurality of hangers at equal intervals; each storage groove is arranged on the hanging lug.
10. The apparatus for encapsulating a plate electrode with a sheet-shaped separator for a storage battery according to claim 2, wherein the inclined storage tank wall comprises two spaced brackets, the lower ends of the brackets are fixed on the side edges of the front end of the rectangular frame plate, a blocking block is arranged between the two brackets, and a gap between the lower end of the blocking block and the side edges of the front end of the rectangular frame plate just forms a material outlet of the storage tank;
the stop block includes adjusting plate, violently straight board and stop the board, wherein: the adjusting plate and the blocking plate are vertically arranged and are respectively and correspondingly connected with two ends of the transverse straight plate, the end surface of the adjusting plate extends towards the upper part of the transverse straight plate, and the end surface of the blocking plate extends towards the lower part of the transverse straight plate; the stop block adjusting mechanism comprises an adjusting screw and a pre-tightening spring; the adjusting plate is installed on the fixing support through an adjusting screw, the fixing support is fixedly installed on the inclined storage tank wall of the storage tank, and a pre-tightening spring is arranged between the transverse straight plate and the fixing support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920652609.5U CN211350840U (en) | 2019-05-08 | 2019-05-08 | Polar plate encapsulating equipment for storage battery sheet-shaped partition plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920652609.5U CN211350840U (en) | 2019-05-08 | 2019-05-08 | Polar plate encapsulating equipment for storage battery sheet-shaped partition plate |
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| Publication Number | Publication Date |
|---|---|
| CN211350840U true CN211350840U (en) | 2020-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920652609.5U Active CN211350840U (en) | 2019-05-08 | 2019-05-08 | Polar plate encapsulating equipment for storage battery sheet-shaped partition plate |
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| CN (1) | CN211350840U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110148773A (en) * | 2019-05-08 | 2019-08-20 | 江苏先特能源装备有限公司 | Battery sheet-like separator wrapper sheet device and method thereof |
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2019
- 2019-05-08 CN CN201920652609.5U patent/CN211350840U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110148773A (en) * | 2019-05-08 | 2019-08-20 | 江苏先特能源装备有限公司 | Battery sheet-like separator wrapper sheet device and method thereof |
| CN110148773B (en) * | 2019-05-08 | 2024-06-25 | 江苏先特智能装备有限公司 | Battery sheet separator plate wrapping equipment and method thereof |
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Address after: 211100 NO.115 Xingmin South Road, moling street, Jiangning District, Nanjing City, Jiangsu Province Patentee after: Jiangsu xiante Intelligent Equipment Co.,Ltd. Address before: 211100 NO.115 Xingmin South Road, moling street, Jiangning District, Nanjing City, Jiangsu Province Patentee before: JIANGSU CEMT ENERGY EQUIPMENT Co.,Ltd. |
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