CN211350399U - Winder for winding metal foil type capacitor - Google Patents
Winder for winding metal foil type capacitor Download PDFInfo
- Publication number
- CN211350399U CN211350399U CN201922322685.2U CN201922322685U CN211350399U CN 211350399 U CN211350399 U CN 211350399U CN 201922322685 U CN201922322685 U CN 201922322685U CN 211350399 U CN211350399 U CN 211350399U
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- material disc
- station
- cylinder
- winding
- disc
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- 239000011888 foil Substances 0.000 title claims abstract description 36
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 14
- 239000002184 metal Substances 0.000 title claims abstract description 14
- 238000004804 winding Methods 0.000 title claims description 31
- 239000003990 capacitor Substances 0.000 title claims description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 169
- 239000000463 material Substances 0.000 claims abstract description 140
- 229910052782 aluminium Inorganic materials 0.000 claims description 19
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 18
- 238000007789 sealing Methods 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 10
- 238000003780 insertion Methods 0.000 abstract description 4
- 230000037431 insertion Effects 0.000 abstract description 4
- 239000005030 aluminium foil Substances 0.000 abstract 3
- 239000012528 membrane Substances 0.000 abstract 2
- 239000005026 oriented polypropylene Substances 0.000 description 11
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
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- Replacement Of Web Rolls (AREA)
Abstract
The utility model discloses a coiler of coiling metal foil formula condenser, including the base plate, be equipped with aircraft nose mechanism on the base plate, station one, station two and station three are located the circumferencial direction of aircraft nose mechanism respectively, all inserted the book needle on its station, be equipped with material insertion mechanism between station two and the pinch roller mechanism, the one end of pinch roller mechanism is equipped with the hem mechanism No. one, the below of hem mechanism is equipped with the one-way wheel mechanism No. one, each material dish all is located aircraft nose mechanism circumferencial direction, and coarsening membrane (OPP) on the material dish passes through the gyro wheel along material membrane route, passes the pinch roller of pinch roller mechanism, coils to the book needle of station two, and the aluminium foil on material dish three and the material dish seven passes through gyro wheel and hem mechanism No. one, coils to the second book needle of station along the aluminium foil route; the utility model discloses having optimized the overall arrangement of foil formula electric capacity winder film and aluminium foil coiling route, having reached the electric capacity of producing different specifications, adopted the automatic mechanism of going up hard plug in station one for equipment can full automatic operation.
Description
Technical Field
The utility model relates to a winder of coiling metal foil formula condenser belongs to winder technical field.
Background
The existing foil winding type capacitor uses a semi-automatic winding machine, the folding edges at two ends of an aluminum foil are required to be manually processed when the aluminum foil is inserted, the process is complex, and the efficiency is low.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome prior art's defect, provide a coiler of coiling metal foil formula condenser.
In order to solve the technical problem, the utility model provides a following technical scheme:
the utility model relates to a coiler for coiling metal foil type capacitors, which comprises a substrate, wherein a machine head mechanism is arranged on the substrate, a first station, a second station and a third station are respectively positioned in the circumferential direction of the top of the machine head mechanism, a coiling needle is inserted in the station, the outer wall of the second station is connected with the inner wall of one end of a pinch roller mechanism, a material insertion mechanism is arranged between the second station and the pinch roller mechanism, one end of the pinch roller mechanism, which is far away from the material insertion mechanism, is provided with a first flanging mechanism, a one-way roller mechanism is arranged below the first flanging mechanism, a first material disc, a second material disc, a fourth material disc, a fifth material disc, a sixth material disc and an eighth material disc are positioned in the circumferential direction of the machine head mechanism, a material film path is arranged between the first crimping mechanism and the machine head mechanism, and a roughening film (OPP) on the material disc passes, the aluminum foil on the material disc III and the aluminum foil on the material disc VII pass through the roller and the first edge folding mechanism and are wound into the winding needle of the station II along the path of the aluminum foil; one side that the material dish eight is close to aircraft nose mechanism is connected with material cutter mechanism, aircraft nose mechanism below is equipped with the finished product and connects and send the mechanism, the finished product connects the one end that send the mechanism to be close to aircraft nose mechanism to be connected with the finished product core, be equipped with outer sealing mechanism between station three and the material cutter mechanism, the below of outer sealing mechanism is equipped with conveyer belt mechanism, conveyer belt mechanism keeps away from the finished product and connects the below of sending mechanism one end to be equipped with the finished product.
Preferably, the pinch roller mechanism includes fixed plate, a cylinder, No. two cylinders, No. three cylinders, No. four cylinders, pinch roller swing arm and pinch roller, fixed plate top one side is connected with a cylinder, fixed plate top opposite side is connected with No. two cylinders, the fixed plate is connected with No. three cylinders before being located a cylinder and No. two cylinders, the fixed plate is located and is connected with No. four cylinders between No. three cylinders and No. two cylinders, the one end that a cylinder and No. two cylinders passed the fixed plate all is connected with the pinch roller swing arm, two pinch roller swing arm bottom all is connected with the pinch roller.
Preferably, a hard core rod conveying mechanism is arranged between the first material disc and the finished product receiving and conveying mechanism.
Preferably, the bottom of the machine head mechanism is connected with the output end of the driving motor.
Preferably, the first material disc, the second material disc, the fourth material disc, the fifth material disc, the sixth material disc and the eighth material disc are all OPP (oriented polypropylene) roughened film material discs, and the third material disc and the seventh material disc are all aluminum foil material discs.
Preferably, the joints of the material discs six, seven and eight and the pinch roller mechanism are conveyed by a plurality of rollers, and the joints of the material discs I, II, III and IV and the pinch roller mechanism are conveyed by a plurality of rollers.
Preferably, the machine head mechanism, the station I, the station II, the pressing wheel mechanism, the edge folding mechanism, the one-way wheel mechanism, the material disc I, the material disc II, the material disc III, the material disc IV, the material disc V, the material disc VI, the material disc VII, the material disc II, the edge folding mechanism, the two-way wheel mechanism, the material inserting mechanism, the material cutter mechanism, the station III, the outer sealing mechanism, the hard core rod conveying mechanism, the finished product receiving and sending mechanism, the finished product core, the conveying belt mechanism, the finished product and the plurality of rollers are all arranged on the substrate.
The utility model discloses the beneficial effect who reaches is: the utility model optimizes the overall layout of the film and the aluminum foil winding path of the foil type capacitance winding machine, thereby being capable of producing various capacitances with different specifications; designing an aluminum foil edge folding mechanism; the mechanism for automatically feeding the hard core rod is adopted, and the mechanism for automatically feeding the hard core rod is adopted in the station 1, so that the equipment can run fully automatically.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.
In the drawings:
fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural diagram of the pinch roller mechanism of the present invention.
In the figure: 1. a machine head mechanism; 2. a first station; 3. a second station; 4. a pinch roller mechanism; 41. a fixing plate; 42. A first cylinder; 43. a second cylinder; 44. a third cylinder; 45. a cylinder number four; 46. a pinch roller swing arm; 47. A pinch roller; 5. a first edge folding mechanism; 6. a first one-way wheel mechanism; 7. a first material disc; 8. a material disc II; 9. a material disc III; 10. a material disc IV; 11. a fifth material disc; 12. a material disc six; 13. a seventh material disk; 14. eighthly, material discs; 15. a second flanging mechanism; 16. a second one-way wheel mechanism; 17. a material insertion mechanism; 18. a material cutter mechanism; 19. a third station; 20. an outer sealing mechanism; 21. a hard core rod conveying mechanism; 22. A finished product receiving and sending mechanism; 23. a finished core; 24. a conveyor belt mechanism; 25. obtaining a finished product; 26. a substrate.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are presented herein only to illustrate and explain the present invention, and not to limit the present invention.
Example 1
As shown in fig. 1-2, a winding machine for winding a metal foil capacitor comprises a substrate 26, a head mechanism 1 is arranged on the substrate 26, a first station 2, a second station 3 and a third station 19 are respectively positioned in the circumferential direction of the top of the head mechanism 1, winding needles are inserted into the stations, the outer wall of the second station 3 is connected with the inner wall of one end of a pressing wheel mechanism 4, a material inserting mechanism 17 is arranged between the second station 3 and the pressing wheel mechanism 4, a first flanging mechanism 5 is arranged at one end of the pressing wheel mechanism 4 far away from the material inserting mechanism 17, a one-way wheel mechanism 6 is arranged below the first flanging mechanism 5, a first material disc 7, a second material disc 8, a fourth material disc 10, a fifth material disc 11, a sixth material disc 12 and an eighth material disc 14 are all positioned in the circumferential direction of the head mechanism 1, a material film path is arranged between the first flanging mechanism 5 and the head mechanism 1, a roughened film OPP on the, the aluminum foil on the material disc III 9 and the material disc VII 13 passes through the roller and the first flanging mechanism 5 and is wound into the winding needle of the station II 3 along the path of the aluminum foil; one side of the material disc eight 14 close to the machine head mechanism 1 is connected with a material cutter mechanism 18, a finished product receiving and sending mechanism 22 is arranged below the machine head mechanism 1, one end of the finished product receiving and sending mechanism 22 close to the machine head mechanism 1 is connected with a finished product core 23, an outer sealing mechanism 20 is arranged between the third station 19 and the material cutter mechanism 18, a conveying belt mechanism 24 is arranged below the outer sealing mechanism 20, and a finished product 25 is arranged below the conveying belt mechanism 24 far away from one end of the finished product receiving and sending mechanism 22.
A hard core rod conveying mechanism 21 is arranged between the first material disc 7 and the finished product receiving and sending mechanism 22.
The bottom of the machine head mechanism 1 is connected with the output end of the driving motor.
The first material disc 7, the second material disc 8, the fourth material disc 10, the fifth material disc 11, the sixth material disc 12 and the eighth material disc 14 are all OPP (oriented polypropylene) roughened film material discs, and the third material disc 9 and the seventh material disc 13 are all aluminum foil material discs.
The six 12, seven 13 and eight 14 material discs are conveyed by a plurality of rollers, and the first 7, second 8, third 9 and fourth 10 material discs are conveyed by a plurality of rollers.
The machine head mechanism 1, the station I2, the station II 3, the pressing wheel mechanism 4, the first flanging mechanism 5, the first one-way wheel mechanism 6, the material disc I7, the material disc II 8, the material disc III 9, the material disc IV 10, the material disc V11, the material disc VI 12, the material disc VII 13, the material disc VIII 14, the second flanging mechanism 15, the second one-way wheel mechanism 16, the material inserting mechanism 17, the material cutter mechanism 18, the station III 19, the outer sealing mechanism 20, the hard core rod conveying mechanism 21, the finished product receiving and sending mechanism 22, the finished product core 23, the conveying belt mechanism 24, the finished product 25 and a plurality of rollers are all arranged on the substrate 26.
Specifically, in use, station one 2: when receiving the hard core rod, the hard core rod conveying mechanism 21 clamps the hard core rod through the action of the air cylinder and then moves the hard core rod into the first station 2, then the winding needle is inserted into the hard core rod, and then the machine head mechanism 1 rotates the hard core rod in the first station 2 to reach the second station 3;
and a second station 3: pressing wheel cylinder action, pressing the pressing wheel together with a coarsening film (OPP) to a hard core rod, then inserting the coarsening film (OPP) by the action of a material inserting mechanism 17, simultaneously driving the hard core rod to rotate together by a winding needle to wind the coarsening film (OPP), then moving an aluminum foil by a one-way wheel mechanism 6 to wind the aluminum foil into the core rod, after winding to a set number of turns, stopping unwinding the material disc, moving a flanging mechanism 5 to cut the aluminum foil, and carrying out flanging treatment at two ends; then the one-way wheel mechanism 6 is loosened without pressing the aluminum foil; the front section part cut by the aluminum foil is rolled into a core along with a coarsening film (OPP), and the rest part is waited for the next core to be wound;
a third station 19: the machine head mechanism 1 rotates, the core at the second station 3 reaches the third station 19, the material cutter mechanism 18 acts at the moment to cut off the coarsening film (OPP), and the outer sealing mechanism 20 acts at the same time to seal the core in a hot stamping way; after finishing the ironing and sealing, the finished product receiving and sending mechanism 22 acts to place the finished product core system into a conveying belt of the conveying belt mechanism 24 from the third station 19; finally the conveyor belt is transported into a finished product box 25.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A winding machine for winding a metal foil type capacitor is characterized by comprising a substrate (26), wherein a machine head mechanism (1) is arranged on the substrate (26), a first station (2), a second station (3) and a third station (19) are respectively positioned in the circumferential direction of the top of the machine head mechanism (1), winding needles are inserted into the stations, the outer wall of the second station (3) is connected with the inner wall of one end of a pressing wheel mechanism (4), a material inserting mechanism (17) is arranged between the second station (3) and the pressing wheel mechanism (4), a first flanging mechanism (5) is arranged at one end, away from the material inserting mechanism (17), of the pressing wheel mechanism (4), a first unidirectional wheel mechanism (6) is arranged below the first flanging mechanism (5), a first material disc (7), a second material disc (8), a fourth material disc (10), a fifth material disc (11), a sixth material disc (12) and an eighth material disc (14) are all positioned in the circumferential direction of the machine head mechanism (1), a material film path is arranged between each material disc and the machine head mechanism (1), a roughened film (OPP) on the material disc passes through the roller wheel along the material film path, passes through the pressing wheel (47) of the pressing wheel mechanism (4), and is wound on the winding needle of the station II (3), and aluminum foils on the material disc III (9) and the material disc VII (13) pass through the roller wheel and the first edge folding mechanism (5) and are wound in the winding needle of the station II (3) along the aluminum foil path; one side that eight (14) of material dish are close to aircraft nose mechanism (1) is connected with material cutter mechanism (18), aircraft nose mechanism (1) below is equipped with the finished product and connects and send mechanism (22), the finished product connects and send mechanism (22) one end that is close to aircraft nose mechanism (1) to be connected with finished product core (23), be equipped with between three (19) of station and material cutter mechanism (18) and seal mechanism (20) outward, the below that seals mechanism (20) outward is equipped with conveyer belt mechanism (24), conveyer belt mechanism (24) are kept away from the finished product and are connect the below of sending mechanism (22) one end to be equipped with finished product (25).
2. The winding machine for winding a metal foil capacitor as claimed in claim 1, wherein: pinch roller mechanism (4) are including fixed plate (41), cylinder (42), No. two cylinder (43), No. three cylinder (44), No. four cylinder (45), pinch roller swing arm (46) and pinch roller (47), fixed plate (41) top one side is connected with cylinder (42) No. one, fixed plate (41) top opposite side is connected with cylinder (43) No. two, fixed plate (41) are located cylinder (42) and No. two cylinder (43) and are connected with cylinder (44) No. three before, fixed plate (41) are located and are connected with cylinder (45) No. four between cylinder (44) and No. two cylinder (43), the one end that cylinder (42) and No. two cylinder (43) passed fixed plate (41) all is connected with pinch roller swing arm (46), two pinch roller swing arm (46) bottom all is connected with pinch roller (47).
3. The winding machine for winding a metal foil capacitor as claimed in claim 1, wherein: and a hard core rod conveying mechanism (21) is arranged between the first material disc (7) and the finished product receiving and sending mechanism (22).
4. The winding machine for winding a metal foil capacitor as claimed in claim 1, wherein: the bottom of the machine head mechanism (1) is connected with the output end of the driving motor.
5. The winding machine for winding a metal foil capacitor as claimed in claim 1, wherein: the material disc I (7), the material disc II (8), the material disc IV (10), the material disc V (11), the material disc VI (12) and the material disc eight (14) are all OPP roughened film material discs, and the material disc III (9) and the material disc seven (13) are all aluminum foil material discs.
6. The winding machine for winding a metal foil capacitor as claimed in claim 1, wherein: the material disc conveying device is characterized in that the joints of the material disc six (12), the material disc seven (13), the material disc eight (14) and the pressing wheel mechanism (4) are conveyed through a plurality of rollers, and the joints of the material disc I (7), the material disc II (8), the material disc III (9), the material disc IV (10) and the pressing wheel mechanism (4) are conveyed through a plurality of rollers.
7. The winding machine for winding a metal foil capacitor as claimed in claim 1, wherein: the machine head mechanism (1), the station I (2), the station II (3), the pressing wheel mechanism (4), the edge folding mechanism (5), the one-way wheel mechanism (6), the material disc I (7), the material disc II (8), the material disc III (9), the material disc IV (10), the material disc V (11), the material disc VI (12), the material disc VII (13), the material disc VIII (14), the two-way edge folding mechanism (15), the two-way wheel mechanism (16), the material inserting mechanism (17), the material cutter mechanism (18), the station III (19), the outer sealing mechanism (20), the hard core rod conveying mechanism (21), the finished product receiving and sending mechanism (22), the finished product core (23), the conveying belt mechanism (24), the finished product (25) and a plurality of idler wheels are all installed on the substrate (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922322685.2U CN211350399U (en) | 2019-12-23 | 2019-12-23 | Winder for winding metal foil type capacitor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922322685.2U CN211350399U (en) | 2019-12-23 | 2019-12-23 | Winder for winding metal foil type capacitor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211350399U true CN211350399U (en) | 2020-08-25 |
Family
ID=72100396
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922322685.2U Withdrawn - After Issue CN211350399U (en) | 2019-12-23 | 2019-12-23 | Winder for winding metal foil type capacitor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211350399U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110993377A (en) * | 2019-12-23 | 2020-04-10 | 常州联威自动化设备有限公司 | Winder for winding metal foil type capacitor |
| CN113470970A (en) * | 2021-09-02 | 2021-10-01 | 南通特尔瓦高绝缘材料有限公司 | Transformer insulation paper winding device |
| CN114587879A (en) * | 2022-04-13 | 2022-06-07 | 郑州大学第一附属医院 | Thoracoscope image examination operating table based on medical treatment |
-
2019
- 2019-12-23 CN CN201922322685.2U patent/CN211350399U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110993377A (en) * | 2019-12-23 | 2020-04-10 | 常州联威自动化设备有限公司 | Winder for winding metal foil type capacitor |
| CN110993377B (en) * | 2019-12-23 | 2024-05-17 | 常州联威自动化设备有限公司 | Coiling machine for coiling metal foil type capacitor |
| CN113470970A (en) * | 2021-09-02 | 2021-10-01 | 南通特尔瓦高绝缘材料有限公司 | Transformer insulation paper winding device |
| CN114587879A (en) * | 2022-04-13 | 2022-06-07 | 郑州大学第一附属医院 | Thoracoscope image examination operating table based on medical treatment |
| CN114587879B (en) * | 2022-04-13 | 2023-07-07 | 郑州大学第一附属医院 | Thoracic imaging examination operating table based on medical treatment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20200825 Effective date of abandoning: 20240517 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20200825 Effective date of abandoning: 20240517 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |