CN211349092U

CN211349092U - Production process execution system

Info

Publication number: CN211349092U
Application number: CN201922392388.5U
Authority: CN
Inventors: 王刚志; 赵一群
Original assignee: Hangzhou Zhishan Intelligent Control Technology Co ltd
Current assignee: Hangzhou Zhishan Intelligent Control Technology Co ltd
Priority date: 2019-12-26
Filing date: 2019-12-26
Publication date: 2020-08-25
Anticipated expiration: 2029-12-26

Abstract

The utility model provides a production process execution system, including production terminal, maintenance terminal and maintenance experience storehouse, the production terminal including the production terminal controller and connect in the swift key piece of maintenance of production terminal controller, the maintenance terminal include the maintenance terminal controller and connect in the input/output module of maintenance terminal controller, the production terminal through first communication module connect in maintenance terminal, the maintenance terminal through second communication module connect in the maintenance experience storehouse, just the storage has maintenance experience data in the maintenance experience storehouse. The maintenance experience base is configured with maintenance experience data uploaded by the maintenance personnel in the factory, the maintenance experience is shared, even if the maintenance personnel replace or a plurality of maintenance personnel exist in a maintenance team, any maintenance personnel can obtain the related maintenance experience as long as similar faults occur in the equipment in the factory, and the maintenance efficiency of repeated faults is improved.

Description

Production process execution system

Technical Field

The utility model belongs to the technical field of the manufacturing factory management, especially, relate to a production process execution system.

Background

The whole production process comprises a production process, and if equipment faults occur in the production process, the whole production process also comprises a maintenance process. In the prior art, the butt joint between the production process and the maintenance process needs the participation of management personnel, the working personnel at the production station can not directly contact with the maintenance personnel, and the maintenance process is too slow. In addition, when a maintenance worker in the prior art performs maintenance work, the maintenance worker usually checks and checks the fault problem according to the fault performance, and starts self-maintenance according to past experience or after finding the fault reason of the equipment and researching a maintenance method. Maintenance staff of a maintenance team of an enterprise are relatively independent, each person has own maintenance experience, if the maintenance staff need to share the experience sharing mode, the experience sharing mode is too passive, active communication and communication among the maintenance staff are needed, the situation that the maintenance speed is accelerated by asking for help from colleagues with related maintenance experiences at a maintenance site usually happens, sometimes, the colleagues do not know which maintenance experience is related, manpower is wasted, and the maintenance efficiency is influenced.

SUMMERY OF THE UTILITY MODEL

The utility model aims at the above-mentioned problem, provide a production process execution system of maintenance experience storehouse that has maintenance experience data to constitute.

In order to achieve the above purpose, the utility model adopts the following technical proposal:

the utility model provides a production process execution system, includes production terminal, maintenance terminal and maintenance experience storehouse, production terminal including production terminal controller and connect in the swift key block of maintenance of production terminal controller, maintenance terminal include maintenance terminal controller and connect in the input/output module of maintenance terminal controller, production terminal through first communication module connect in maintenance terminal, maintenance terminal pass through second communication module connect in the maintenance experience storehouse, just the storage has maintenance experience data in the maintenance experience storehouse.

In the production process execution system, the maintenance experience data is uploaded by a local maintenance worker through a maintenance terminal.

In the production process execution system, the maintenance experience data includes the equipment number of each maintenance object, and the fault performance, the fault type, the fault reason and the maintenance method corresponding to each maintenance object.

In foretell production process execution system, first communication module is the wifi module, production terminal and maintenance terminal all connect in the server through the wifi module, rethread server intercommunication connection.

In the production process execution system, the second communication module is also a wifi module, and the maintenance experience base is located in the server.

In the production process execution system, the production terminal controller sends maintenance request information to the maintenance terminal through the first communication module, the maintenance request information includes an equipment number, the production terminal controller includes a storage module, and the equipment number is stored in the storage module.

In the production process execution system, the maintenance request information further includes a fault expression, the production terminal controller is further connected with an input module, and the fault expression is input by a worker through the input module.

In the production process execution system, the production terminal controller is further connected with a display screen for receiving maintenance request receiving state information sent back by the maintenance terminal.

In the production process execution system, the server is further connected with a management terminal, and the management terminal acquires the maintenance information of each device by accessing the server.

In the production process execution system described above, the maintenance information includes an equipment number of the malfunctioning equipment, a malfunction problem, maintenance time, and maintenance personnel.

The utility model has the advantages that the maintenance shortcut key is provided, and related workers can contact the maintenance terminal through the maintenance shortcut key by one key, thereby improving the maintenance contact efficiency; the production terminal can be directly associated with the maintenance terminal, an end-to-end contact mode is adopted, the requesting link of middle managers is omitted, and the communication efficiency between the basic-level workers of the department is improved; the maintenance experience base is configured with maintenance experience data uploaded by a maintenance worker in the factory, the maintenance experience is shared, even if the maintenance worker replaces or a maintenance team has a plurality of maintenance workers, any maintenance worker can obtain the related maintenance experience as long as similar faults occur in equipment in the factory, and the maintenance efficiency of repeated faults is improved; the server is connected with the management terminal, so that management personnel can know the working condition of the basic level at any time and carry out targeted equipment updating and other work according to the fault condition of each equipment.

Drawings

FIG. 1 is a block diagram of a system architecture of a production process execution system

Fig. 2 is a block diagram of a system structure of the production process execution system of the present invention.

Reference numerals: producing the terminal 1; a production terminal controller 11; the maintenance shortcut key block 12; an input module 13; a storage module 14; a management terminal 5; a display screen 15; maintaining the terminal 2; a maintenance terminal controller 21; an input-output module 22; a server 3; a repair experience library 31; a first communication module 41; a second communication module 42.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

As shown in fig. 1, the embodiment discloses a production process execution system, which includes a production terminal 1, a maintenance terminal 2, and a maintenance experience library 31, where the production terminal 1 includes a production terminal controller 11 and a maintenance shortcut key block 12 connected to the production terminal controller 11, the maintenance terminal 2 includes a maintenance terminal controller 21 and an input/output module 22 connected to the maintenance terminal controller 21, the production terminal 1 is connected to the maintenance terminal 2 through a first communication module 41, the maintenance terminal 2 is connected to the maintenance experience library 31 through a second communication module 42, and maintenance experience data is stored in the maintenance experience library 31. The maintenance experience data is uploaded by the maintenance personnel of the factory through the maintenance terminal 2.

Specifically, the maintenance experience data includes the equipment number of each maintenance object and information such as fault performance, fault type, fault reason and maintenance method corresponding to each maintenance object, so that maintenance personnel can find the maintenance history information of the current maintenance object according to the equipment number in the subsequent maintenance work, and therefore the historical maintenance condition of the current maintenance object can be known, and the fault reason judgment speed and the maintenance speed of the maintenance personnel can be increased; or finding out the fault reasons and the maintenance methods with similar fault expressions and fault types according to the fault expressions and the fault types so that maintenance personnel can maintain the faults by directly referring to the maintenance experience, thereby accelerating the maintenance speed of the maintenance personnel. When there is no maintenance experience case similar to the failure performance or the failure type of the current maintenance object in the maintenance experience library 31, the relevant maintenance personnel upload the maintenance experience data to the maintenance experience library 31 to complete the maintenance experience library 31 after the maintenance is successful.

Specifically, first communication module 41 is the wifi module, and production terminal 1 and maintenance terminal 2 all connect in server 3 through the wifi module, rethread server 3 intercommunication connection.

In addition, the second communication module 42 is also a wifi module, and the repair experience library 31 is located in the server 3.

Specifically, the production terminal controller 11 transmits maintenance request information to the maintenance terminal 2 through the first communication module 41, and the maintenance request information includes an equipment number and a failure expression, and the production terminal controller 11 includes a storage module 12 and an input module 13, the equipment number being stored in the storage module 14, and the failure expression being input by a worker through the input module 13. The production terminal controller 11 includes a single chip microcomputer and peripheral circuits thereof, the maintenance shortcut key includes a button circuit connected to an input port of the single chip microcomputer, and the corresponding input port receives different signals after the maintenance shortcut key is operated so that the single chip microcomputer sends maintenance request information to the maintenance terminal 2 when receiving an operation signal of the maintenance shortcut key.

The number of the maintenance terminals 2 may be one or multiple, and when the number is multiple, the maintenance terminals are freely distributed by the system, or the maintenance request information is simultaneously sent to the multiple maintenance terminals 2, and the maintenance personnel corresponding to the multiple maintenance terminals 2 can receive the current maintenance request according to the specific situations such as the free degree of the maintenance personnel. It should be noted that the way of freely allocating tasks by the system is to send maintenance request information to any maintenance terminal 2 in an idle state, and the specific method for freely selecting an object by the system to send information may be implemented by using the prior art, which is not specifically described herein; similarly, the method of performing corresponding operation at the terminal device to send a selection acceptance task or a rejection task to the server may also adopt the prior art, and is not described herein.

In this embodiment, when a production device is out of order, related staff directly contact the maintenance terminal 2 at the production terminal 1 through a maintenance shortcut key, the maintenance staff directly receives maintenance request information sent by the production terminal 1 through the maintenance terminal 2, a direct end-to-end contact manner is adopted, a request link of middle managers is omitted, and work efficiency among basic-level staff of a department is improved.

The production terminal 1 can be fixed at a production station, so that when equipment at the production station breaks down, a station worker can directly and directly contact the maintenance terminal 2, and the maintenance contact efficiency is improved. The service terminal 2 may be a mobile terminal so that a service person can carry it around to view the service experience library 31 or add new service experiences to the service experience library 31. The maintenance experience data of the maintenance experience library 31 in this embodiment is provided by the maintenance personnel in the factory, and in the continuous improvement process, the pertinence to the equipment in the factory is high, so that the maintenance efficiency of the equipment in the factory is improved.

Preferably, as shown in fig. 2, the production terminal controller 11 is further connected with a display screen 15 for receiving the maintenance request receiving status information sent back by the maintenance terminal 2.

Further, the server 3 is also connected with a management terminal 5, the management terminal 5 obtains the maintenance information of each device by accessing the server 3, the communication condition between the production terminal 1 and the maintenance terminal 2, the maintenance experience data of the maintenance experience base, and the like, and of course, the management terminal 5 is also connected to the server 33 by a wifi module, which is not shown in the drawing.

Specifically, the maintenance information includes information such as the equipment numbers of all the faulty equipment, fault problems, maintenance time, and maintenance personnel. The server is connected to the management terminal 5, so that management personnel can conveniently know information such as maintenance conditions, fault problems and the like of each device, the management personnel can conveniently know basic working conditions, and the device can be updated in a targeted manner according to the fault conditions of each device.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Although the production terminal 1 is used here more; a production terminal controller 11; the maintenance shortcut key block 12; an input module 13; a storage module 14; a management terminal 5; a display screen 15; maintaining the terminal 2; a maintenance terminal controller 21; an input-output module 22; a server 3; a repair experience library 31; a first communication module 41; the second communication module 42, etc., but does not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed in a manner that is inconsistent with the spirit of the invention.

Claims

1. The production process execution system is characterized by comprising a production terminal (1), a maintenance terminal (2) and a maintenance experience library (31), wherein the production terminal (1) comprises a production terminal controller (11) and a maintenance shortcut key block (12) connected to the production terminal controller (11), the maintenance terminal (2) comprises a maintenance terminal controller (21) and an input and output module (22) connected to the maintenance terminal controller (21), the production terminal (1) is connected to the maintenance terminal (2) through a first communication module (41), the maintenance terminal (2) is connected to the maintenance experience library (31) through a second communication module (42), and maintenance experience data are stored in the maintenance experience library (31).

2. The system according to claim 1, wherein the repair experience data is uploaded by a service person at a factory via a repair terminal (2).

3. The system of claim 2, wherein the repair experience data includes a device number of each repair object and a corresponding failure performance, failure type, failure cause, and repair method of each repair object.

4. The production process execution system according to claim 3, wherein the first communication module (41) is a wifi module, and the production terminal (1) and the maintenance terminal (2) are both connected to the server (3) through the wifi module and then are in communication connection with each other through the server (3).

5. The production process execution system according to claim 4, wherein the second communication module (42) is also a wifi module, and the repair experience library (31) is located in the server (3).

6. The production process execution system according to claim 5, wherein the production terminal controller (11) transmits a maintenance request message to a maintenance terminal (2) via a first communication module (41), and the maintenance request message includes an equipment number, and the production terminal controller (11) includes a storage module (14), and the equipment number is stored in the storage module (14).

7. The production process execution system according to claim 6, wherein the repair request information further includes a failure expression, and the production terminal controller (11) is further connected with an input module (13), and the failure expression is input by a worker through the input module (13).

8. The system according to claim 7, wherein the production terminal controller (11) is further connected with a display screen (15) for receiving the maintenance request receiving status information sent back by the maintenance terminal (2).

9. The production process execution system according to claim 8, wherein a management terminal (5) is further connected to the server (3), and the management terminal (5) acquires maintenance information of each device by accessing the server (3).

10. The production process execution system of claim 9, wherein the repair information includes an equipment number of the malfunctioning equipment, a malfunction problem, repair time, and repair personnel.