Fabric friction coefficient detection device
Technical Field
The utility model relates to a fabric detects technical field, especially relates to a detection device of fabric coefficient of friction.
Background
As one of effective means for preventing and treating varicosity, the medical pressure socks are widely accepted by vascular surgical experts and patients at home and abroad, and products have already been clinically used. The medical pressure socks have the problems in practical application while meeting the treatment effect, and the problems that the medical pressure socks are not easy to wear and the leg discomfort after long-term wearing is two common problems at present.
The difficulty of wearing is embodied in that the narrow compression stocking is passed with both hands over a relatively wide leg (e.g. ankle joint area), and the pressure exerted by the compression stocking on the leg results in a large frictional resistance, making the wearing extremely difficult, especially for elderly patients.
The uncomfortable feeling of wearing refers to the feeling uncomfortable feeling caused by the close contact of the skin of the leg and the pressure socks after long-time wearing and moving, sweat and frequent contact friction, and even mechanical damage to the skin can be generated when the feeling is serious, such as: indentation, bruising, blisters and necrosis.
The study of the test methods and test standards for medical compression stockings must take into account, in addition to the functional concerns, the comfort of use. The frictional properties of the compression sock and the skin are affected by factors such as the use environment, the skin condition, the contact conditions, the materials and the structure. In the prior art, a dynamic friction coefficient measuring method of the medical pressure socks is lacked, and the friction performance of the pressure socks is difficult to be accurately evaluated.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a detection device of fabric coefficient of friction in order to overcome the defect that the detection means among the prior art is difficult to realize the dynamic coefficient of friction survey of medical pressure socks to.
The utility model discloses an above-mentioned technical problem is solved through following technical scheme:
the utility model provides a detection apparatus for fabric coefficient of friction, include
The surface is used for fixing the fabric, and when the friction object moves on the surface of the fabric in a preset mode, the force measuring plate is also used for acquiring a friction force signal and a pressure signal of the fabric and the friction object;
the friction coefficient output unit is used for obtaining and outputting a friction coefficient according to the friction force signal and the pressure signal;
the force measuring plate is connected with the friction coefficient output unit.
Preferably, the force plate comprises a quartz crystal resonant sensor.
Preferably, the length of the force plate is 130-230 mm.
Preferably, the width of the force-measuring plate is 130-230 mm.
Preferably, the surface of the force plate is provided with an adhesive layer for adhering the fabric.
Preferably, the friction coefficient output unit includes
The friction force signal acquisition module is used for acquiring a friction force signal acquired by the force measuring plate;
the pressure signal acquisition module is used for acquiring a pressure signal acquired by the force measuring plate;
the data processing module is used for acquiring data of the friction force signal acquisition module and the pressure signal acquisition module, and performing processing analysis to obtain a friction coefficient;
the friction force signal acquisition module and the pressure signal acquisition module are connected with corresponding signal output interfaces on the force measuring plate, and the data processing module is connected with the friction force signal acquisition module and the pressure signal acquisition module.
Preferably, the friction coefficient output unit further comprises a sampling frequency presetting module for setting a sampling frequency, and the sampling frequency presetting module is connected with the friction force signal acquisition module, the pressure signal acquisition module and the data processing module.
Preferably, the detection device further comprises
A signal amplifier for amplifying the friction signal to obtain an amplified friction signal and for amplifying the pressure signal to obtain an amplified pressure signal;
the signal acquisition card is used for acquiring an amplified friction force signal and an amplified pressure signal;
the input end of the signal amplifier is connected with the friction force signal acquisition module and the pressure signal acquisition module, the output end of the signal amplifier is connected with the input end of the signal acquisition card, and the output end of the signal acquisition card is connected with the data processing module.
Preferably, the detection device further comprises a data display module for displaying the friction coefficient, and the data display module is connected with the data processing module.
Preferably, the fabric is a medical compression sock.
The detection method of the detection device for the fabric friction coefficient comprises the following steps:
making the friction object move on the surface of the fabric in a preset mode;
the method comprises the following steps that a force measuring plate obtains a friction force signal and a pressure signal of a fabric and a friction object;
and the friction coefficient output unit obtains and outputs a friction coefficient according to the friction force signal and the pressure signal.
Preferably, the step of the force measuring plate acquiring the friction force signal and the pressure signal of the fabric and the friction object comprises:
the friction coefficient output unit acquires a friction force signal and a pressure signal of the fabric and a friction object according to a preset sampling frequency,
the step of obtaining the friction coefficient by the friction coefficient output unit according to the friction force signal and the pressure signal further comprises:
the friction coefficient output unit obtains a coefficient average value and a coefficient variance according to the friction force signal and the pressure signal, wherein the coefficient average value is an arithmetic average value of the friction coefficient corresponding to each sampling, and the coefficient variance is a variance of the friction coefficient corresponding to each sampling.
Preferably, before the step of moving the rubbing object in a preset manner on the surface of the fabric, the detecting method further comprises the steps of:
the fabric is placed in a test environment for a predetermined period,
or setting the water content of the fabric to be 95-100%.
Preferably, the predetermined pattern of movement comprises a unidirectional movement with a displacement in the range of 50-100 mm and a speed in the range of 50-150 mm per second.
Preferably, the predetermined sampling frequency is in the range of 60-180 Hz.
Due to the adoption of the technical scheme, the utility model discloses following beneficial effect has: the utility model discloses a frictional behavior of fabric detects, can simulate the true state of human dress to reflect user's true impression, its testing result is more accurate, can effectively assess the comfortable performance of fabric, especially medical pressure socks's use more.
Drawings
Fig. 1 is a schematic structural diagram of a device for detecting a friction coefficient of a fabric according to a first embodiment of the present invention;
fig. 2 is a front view of a device for detecting the coefficient of friction of a fabric according to a first embodiment of the present invention;
fig. 3 is a top view of a device for detecting the coefficient of friction of a fabric according to a first embodiment of the present invention;
fig. 4 is a flowchart of a method for detecting a friction coefficient of a fabric according to a first embodiment of the present invention;
fig. 5 is a schematic structural diagram of a device for detecting the coefficient of friction of a fabric according to a second embodiment of the present invention;
fig. 6 is a flowchart of a method for detecting the coefficient of friction of a fabric according to a second embodiment of the present invention;
fig. 7 is a schematic diagram of a friction force and pressure curve obtained by the method for detecting the coefficient of friction of the fabric according to the third embodiment of the present invention;
fig. 8 is a schematic diagram of a friction force and pressure curve obtained by the method for detecting a fabric friction coefficient according to the fourth embodiment of the present invention.
Detailed Description
The present invention is further illustrated by way of the following examples, which are not intended to limit the scope of the invention.
Example one
Referring to fig. 1 to 3, the device for detecting the friction coefficient of a fabric includes a force-measuring plate 101, a friction coefficient output unit 102, a base 103, a plurality of support columns 104, and a platform 105, wherein the force-measuring plate 101 is embedded in the platform 105, and the surface of the force-measuring plate 101 is used for fixing the fabric 2.
When the friction object 3 moves on the surface of the fabric 2 in a preset manner, the force measuring plate 101 is further used for acquiring a friction signal and a pressure signal of the fabric 2 and the friction object 3. As an alternative embodiment, the force plate 101 comprises a quartz crystal resonant sensor. When a tester makes contact with the inner skin of the forearm and makes reciprocating motion with the fabric 2 fixed on the surface of the force-measuring plate 101, the quartz crystal resonant sensor generates corresponding charge flow signals, wherein the charge flow signals comprise friction force signals and pressure signals, the friction force signals are used for representing the friction force between the skin and the fabric 2, and the pressure signals are used for representing the pressure between the skin and the fabric 2.
The friction coefficient output unit 102 includes:
the friction force signal acquisition module is used for acquiring a friction force signal acquired by the force measuring plate;
the pressure signal acquisition module is used for acquiring a pressure signal acquired by the force measuring plate;
the data processing module is used for acquiring data of the friction force signal acquisition module and the pressure signal acquisition module, and performing processing analysis to obtain a friction coefficient;
the friction force signal acquisition module and the pressure signal acquisition module are connected with corresponding signal output interfaces on the force measuring plate, and the data processing module is connected with the friction force signal acquisition module and the pressure signal acquisition module.
The friction
coefficient output unit 102 obtains a friction coefficient from the friction force signal and the pressure signal and outputs the friction coefficient. During specific implementation, the friction force signal acquisition module acquires a friction force signal acquired by the force measuring plate, the pressure signal acquisition module acquires a pressure signal acquired by the force measuring plate, and the data processing module processes the friction force signal and the pressure signalAnalysis to obtain the friction value f between the skin and the
fabric 2 and the pressure value N between the skin and the
fabric 2, the friction coefficient of the fabric
In another alternative embodiment, the friction object is a simulated arm, in particular a medical simulated arm.
As an alternative embodiment, the fabric is a cut-out cloth pattern on a medical compression stocking. In order to make the cloth sample representative, the cloth sample is three pieces of cloth fabric which are sequentially cut from the ankle part along the leg part direction on the medical pressure socks.
In specific implementation, the preferable range of the length L of the force-measuring plate 101 is 130-. As an alternative embodiment, the length L of the force plate 101 is 180 mm, and the width W of the force plate 101 is 180 mm. The dimensions of the fabric match the dimensions of the force plate 101.
The detection device for the friction coefficient of the fabric realizes the in-vivo friction performance detection when the fabric is in contact with the skin, can simulate the real state of human body wearing, thereby reflecting the real feeling of a user, having more accurate detection result, and being capable of more effectively evaluating the comfort performance of the fabric, especially the use of medical pressure socks.
The embodiment also provides a method for detecting the fabric friction coefficient, which is realized by adopting the device for detecting the fabric friction coefficient. Referring to fig. 4, the method for detecting the friction coefficient of the fabric comprises the following steps:
step S201, the friction object is moved on the surface of the fabric in a preset mode.
Step S202, the force measuring board 101 acquires a friction force signal and a pressure signal of the fabric and a friction object.
In step S203, the friction coefficient output unit 102 obtains and outputs a friction coefficient according to the friction signal and the pressure signal.
In specific implementation, in step S201, the tester brings the inner skin of the forearm into contact with the fabric 2 fixed to the surface of the force-measuring plate 101 and reciprocates the forearm.
As an alternative embodiment, the force plate 101 comprises a quartz crystal resonant sensor. In step S202, the quartz crystal resonator sensor generates a corresponding charge flow signal, which includes a friction signal for representing the friction between the skin and the fabric 2 and a pressure signal for representing the pressure between the skin and the fabric 2.
In step S203, the friction
coefficient output unit 102 obtains a friction coefficient from the friction signal and the pressure signal and outputs the friction coefficient. In specific implementation, the friction
coefficient output unit 102 obtains the friction force value f between the skin and the
fabric 2 and the pressure value N between the skin and the
fabric 2 according to the friction force signal and the pressure signal, and then the friction coefficient of the fabric is obtained
Example two
On the basis of the device for detecting the friction coefficient of the fabric in the first embodiment, the present embodiment provides a device for detecting the friction coefficient of the fabric. Referring to fig. 5, the device for detecting the fabric friction coefficient comprises a force-measuring plate 101, a friction coefficient output unit 102, a signal amplifier 106 and a signal acquisition card 107.
The signal amplifier 106 is configured to amplify the friction signal acquired by the force plate 101 to obtain an amplified friction signal, and the signal amplifier 106 is further configured to amplify the pressure signal acquired by the force plate 101 to obtain an amplified pressure signal. The signal acquisition card 107 is used for acquiring the amplified friction force signal and the amplified pressure signal. The friction coefficient output unit 102 is configured to obtain a friction coefficient according to the amplified friction signal and the amplified pressure signal. The signal amplifier 106 amplifies the friction force signal and the pressure signal, which is beneficial to improving the detection precision.
On the basis of the method for detecting the fabric friction coefficient in the first embodiment, the present embodiment provides a method for detecting the fabric friction coefficient. Referring to fig. 6, the method for detecting the fabric friction coefficient comprises the following steps:
step S201, the friction object is moved on the surface of the fabric in a preset mode.
Step S202, the force measuring board 101 acquires a friction force signal and a pressure signal of the fabric and a friction object.
And step S2021, amplifying and collecting signals. The signal amplifier 106 amplifies the friction signal acquired by the force plate 101 to obtain an amplified friction signal, and the signal amplifier 106 amplifies the pressure signal acquired by the force plate 101 to obtain an amplified pressure signal. The signal acquisition card 107 acquires the amplified friction force signal and the amplified pressure signal.
In step S203, the friction coefficient output unit 102 obtains and outputs a friction coefficient according to the amplified friction signal and the amplified pressure signal.
EXAMPLE III
On the basis of the first embodiment, the embodiment provides a detection device for a fabric friction coefficient, and the friction coefficient output unit further comprises a sampling frequency presetting module for setting sampling frequency, and the sampling frequency presetting module is connected with the friction force signal acquisition module, the pressure signal acquisition module and the data processing module.
In this embodiment, the force measuring board 101 is further configured to obtain a friction signal and a pressure signal of the fabric and the friction object according to a preset sampling frequency. The friction coefficient output unit 102 is further configured to obtain a friction coefficient corresponding to each sample according to the friction signal and the pressure signal corresponding to each sample. The friction coefficient output unit 102 is further configured to obtain an average coefficient, where the average coefficient is an arithmetic average of the friction coefficients corresponding to the respective samples, that is, the average coefficient is a ratio of the accumulated sum of the friction coefficients to the number of sampling times. The friction coefficient output unit 102 is further configured to obtain a coefficient variance, where the coefficient variance is a variance of the friction coefficient corresponding to each sample. In specific implementation, the friction coefficient output unit 102 is implemented by a PC (personal computer).
In an optional embodiment, the friction coefficient output unit 102 further screens the sampled values, retains the signals within a preset friction interval in the friction signal, and excludes the signals with abnormal values; similarly, the friction coefficient output unit 102 retains the signals within the preset pressure interval among the pressure signals, and excludes the signals with abnormal values. In an alternative embodiment, the predetermined pressure interval is 0-15 newtons. In another alternative embodiment, the predetermined pressure interval is between 0.15 and 10 newtons.
On the basis of the method for detecting the fabric friction coefficient in the first embodiment, the embodiment also provides a method for detecting the fabric friction coefficient. In the method for detecting the friction coefficient of the fabric in the embodiment, the fabric to be detected is subjected to a dry test and a wet test respectively.
The test environment is set according to the temperature and humidity environment of the standard atmosphere specified in GB/T6529. Wherein, the temperature: 20 ± 1 ℃ (degrees celsius), relative humidity: 65 plus or minus 2 percent. Before the testers participate in the test, the testers enter a test environment in advance to adapt for at least 10 minutes, and meanwhile, the skin of the tested part is washed by alcohol.
The flow of the dry state test is as follows. First, the fabric was conditioned, i.e., placed in the test environment described above and held for 6 hours. The fabric was then flattened and fixed to a force plate 101 and the tester applied 150 rubs against the fabric. The specific movement mode is as follows: the movement time of 20 seconds is taken as a period, and the movement is carried out for 15 times, wherein each period comprises 10 times of one-way friction. The contact pressure is controlled within the range of 0-10 newtons, the motion displacement is controlled within the range of 50-100 millimeters, the moving speed is controlled within the range of 50-150 millimeters per second, and the preset sampling frequency is 125 hertz (in other alternative embodiments, the preset sampling frequency is in the range of 60-180 hertz). The friction coefficient output unit 102 records the friction value and the pressure value of the one-way friction for 10 times in each cycle, and generates a variation curve as shown in fig. 7. Wherein, the abscissa is time, the unit is second, the ordinate is force, the unit is ox, the first curve 301 represents the change curve of the pressure value, the second curve 302 represents the change curve of the friction force. Next, the friction coefficient output unit 102 acquires the average coefficient and the coefficient variance, and details of the acquisition manner are omitted here.
The procedure for the wet test is as follows. The conditioned fabric was weighed. Then, the fabric is completely put into distilled water, and the fabric is reweighed to ensure that the water content of the fabric reaches 95% -100%. The fabric was then flattened and fixed to a force plate 101 and the tester applied 150 rubs against the fabric. The specific movement mode is as follows: the movement time of 20 seconds is taken as a period, and the movement is carried out for 15 times, wherein each period comprises 10 times of one-way friction. The contact pressure is controlled within the range of 0-10 newtons, the motion displacement is controlled within the range of 50-100 millimeters, the moving speed is controlled within the range of 50-150 millimeters per second, and the sampling frequency is 125 hertz. The friction coefficient output unit 102 records the friction value and the pressure value of 10 times of one-way friction in each period and generates a change curve. Next, the friction coefficient output unit 102 acquires the average coefficient and the coefficient variance, and details of the acquisition manner are omitted here.
In specific implementation, 5 different types of cloth samples of the medical pressure socks are selected as detection objects, wherein the detection objects comprise traditional and improved pressure socks, and the pressure grade of the detection object is grade 2 (the grade 2 medical pressure socks are the most widely used products in clinic).
These 5 kinds of detection targets were divided into the following 3 groups as shown in table 1.
A first group: conventional medical pressure sock specimen S1. The fabric material is 70% of chinlon and 30% of spandex fiber, and the bottom structure is a weft plain stitch 2 x 1 variable structure.
Second group: pressure sock samples S2 and S3. The material composition is changed on the basis of the fabric material of S1, cotton and Tencel (Tencel) fibers are respectively added into the embedded yarn, and the bottom weave structure is unchanged.
Third group: pressure sock samples S4 and S5. The ground weave structure was changed on the basis of the woven material of S1, with the weft plain 1 x 1 warp loop yarns and the straight insert yarns, but with a similar material composition to S1.
TABLE 1 basic characteristics of the compression sock specimens to be tested
According to the method for detecting the fabric friction coefficient of the embodiment, the test objects are respectively subjected to a dry test and a wet test, and the obtained test results are shown in table 2, which are the dry-wet friction results of all the test objects under the contact pressure of 0-10 newtons. It can be seen that the friction coefficient of all the test objects is higher in the wet state than in the dry state, and the friction coefficient in the wet state is about 1.21 to 2.69 times that in the dry state.
In the dry state, the friction coefficient of all the test objects was about 0.36, and the friction coefficient between the test objects did not show a significant difference. Whereas the coefficient of friction of the pressure sock samples of varying materials and structures (samples S2, S3, S4, S5) is lower than that of the conventional pressure sock sample (S1) in the wet state. The friction coefficients of samples S2 and S3 were about 20% to 30% lower than S1, while the friction coefficients of samples S4 and S5 were about 58% to 60% lower than S1. Meanwhile, the friction coefficient distribution range of each detection object is wide, especially under the wet condition. The dry and wet coefficients of friction of both samples S4 and S5 are seen to be in a relatively narrow range when compared to the conventional compression sock sample (S1).
TABLE 2 mean and variance of dry and wet friction coefficients of compression sock samples at 0-10N contact pressure
Improving the uneasiness of wearing and comfort of medical pressure socks is a current problem to be solved, and both problems are related to the friction performance when the pressure socks are in contact with the skin. Therefore, in the present embodiment, the friction force measured when the tester places the inner skin of the forearm on the force plate 101 to which the fabric is adhered and reciprocates back and forth, and the contact pressure indicate the friction performance when the medical pressure sock is in contact with the skin, and the fabric material of the medical pressure sock can be selected and improved according to the friction performance.
Example four
The present embodiment provides a fabric friction coefficient detection apparatus, which is substantially the same as the fabric friction coefficient detection apparatus of the third embodiment, except that in the present embodiment, the friction coefficient output unit 102 selects the sampling values according to the variation amplitude of the sampling values. Fig. 8 shows the change curves of the friction value and the pressure value, wherein the abscissa is time in seconds, the ordinate is force in cattle, the third curve 401 represents the change curve of the pressure value, and the fourth curve 402 represents the change curve of the friction force. The friction coefficient output unit 102 screens sampling values corresponding to the friction stationary phase T, and then obtains an average coefficient and a coefficient variance. The friction force stabilizing stage is a stage in which the variation range of the friction force is within a preset range, and the preset range can be specifically set as required.
The present embodiment provides a method for detecting a fabric friction coefficient, which is substantially the same as the method for detecting a fabric friction coefficient of the third embodiment, except that in the present embodiment, the friction coefficient output unit 102 selects a sampling value according to a variation range of the sampling value. Fig. 8 shows the change curves of the friction value and the pressure value, wherein the abscissa is time in seconds, the ordinate is force in cattle, the third curve 401 represents the change curve of the pressure value, and the fourth curve 402 represents the change curve of the friction force. The friction coefficient output unit 102 screens sampling values corresponding to the friction stationary phase T, and then obtains an average coefficient and a coefficient variance. The friction force stabilizing stage is a stage in which the variation range of the friction force is within a preset range, and the preset range can be specifically set as required.
While the foregoing is directed to the preferred embodiment of the present application, and not to the limiting thereof in any way and any way, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. Those skilled in the art can make various changes, modifications and equivalent arrangements to those skilled in the art without departing from the spirit and scope of the present application; moreover, any equivalent alterations, modifications and variations of the above-described embodiments according to the spirit and techniques of this application are intended to be within the scope of the claims of this application.