CN211347878U

CN211347878U - Metal cutting fluid performance test equipment

Info

Publication number: CN211347878U
Application number: CN201921979708.0U
Authority: CN
Inventors: 赵志强; 徐国栋; 刘素军; 陈杰; 张晨辉; 潘传艺
Original assignee: Guangdong Platinum Cable New Material Technology Co ltd
Current assignee: Guangdong Platinum Cable New Material Technology Co ltd
Priority date: 2019-11-16
Filing date: 2019-11-16
Publication date: 2020-08-25
Anticipated expiration: 2029-11-16

Abstract

The utility model provides a metal cutting fluid capability test equipment relates to test equipment technical field. This metal cutting fluid performance test equipment, which comprises a frame, the top fixed mounting of frame has horizontal adjusting device, horizontal adjusting device's top fixed mounting has the mounting panel, the last fixed surface of mounting panel installs the standard block, the top of frame and the rear side fixed mounting that is located horizontal adjusting device have the mounting bracket, the outside fixed mounting of mounting bracket has the shell body, the positive gomphosis of shell body has the real time monitoring screen, the right side fixed mounting of mounting bracket has grating chi display screen. Through pouring different metal cutting fluids into the standard block downthehole, carry out the tapping of same degree of depth and speed with the screw tap head, through the contrast of torque value curve to lubrication, the cooling effect of different materials in discernment district, product have improved metal cutting fluid's efficiency of software testing greatly, have reduced test work intensity, are favorable to developing of test work.

Description

Metal cutting fluid performance test equipment

Technical Field

The utility model relates to a test equipment technical field specifically is a metal cutting fluid performance test equipment.

Background

The metal cutting fluid plays a very important role in the processes of metal cutting and grinding. Practice proves that the proper metal cutting fluid is selected, so that the cutting temperature can be reduced by 60-150 ℃, the surface roughness can be reduced by 1-2 levels, the cutting resistance can be reduced by 15-30%, and the service lives of a cutter and a grinding wheel can be prolonged manyfold. 1, cooling action in the cutting process of the work piece, can reduce the temperature of the cutting area rapidly in time, namely reduce the temperature rise caused by friction usually, cool and influence cutting efficiency, cutting quality and life-span of the cutting tool too; 2. lubrication reduces friction between the cutting tool and the workpiece. The lubricating liquid can infiltrate into the space between the cutter and the workpiece and the cutting chips thereof, so that the friction and the adhesion are reduced, the cutting resistance is reduced, the cutting quality is ensured, and the service life of the cutter is prolonged; 3. the washing action causes the swarf or abrasive particles to be washed away from the machining zone of the tool and workpiece, preventing them from adhering to each other and to the workpiece, tool and machine tool; 4. the antirust effect should have certain antirust performance, prevent the workpiece and the machine tool from rusting, such as improving the antirust performance, and partially replace the inter-process antirust.

The performance of the metal cutting fluid needs to be tested after production, and at present, different metal cutting fluids need to be tested respectively, so that the testing efficiency of the metal cutting fluid is reduced, the testing work intensity is high, and the development of the testing work is not facilitated.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a metal cutting fluid capability test equipment has solved and has need test respectively about the metal cutting fluid of difference, just so makes the efficiency of software testing of metal cutting fluid reduce, and test work intensity is big, is unfavorable for developing of test work.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: a metal cutting fluid performance test device comprises a rack, wherein a horizontal adjusting device is fixedly mounted at the top of the rack, a mounting plate is fixedly mounted at the top of the horizontal adjusting device, a standard block is fixedly mounted on the upper surface of the mounting plate, a mounting frame is fixedly mounted at the top of the rack and positioned at the rear side of the horizontal adjusting device, an outer shell is fixedly mounted at the outer side of the mounting frame, a real-time monitoring screen is embedded in the front of the outer shell, a grating ruler display screen is fixedly mounted at the right side of the mounting frame, a support is fixedly mounted at the top of the rack and positioned at the right side of the horizontal adjusting device, a curve display screen is fixedly mounted at the top of the support, a Z-axis adjusting mechanism is arranged at the side wall of the mounting frame and positioned in the outer shell, the Z-axis adjusting mechanism is fixedly connected with a mounting bar through, the utility model discloses a slide rail, including slide rail, one side fixedly connected with second movable plate, the slide rail is kept away from to the surface sliding connection has the slider, one side fixed mounting that the slider was kept away from to the slider has moment of torsion accredited testing organization, one side fixed mounting that moment of torsion accredited testing organization was kept away from to the second movable plate has the rack, the lateral wall of mounting bar and the position rotation that is close to the bottom are connected with the second dwang, the surface of second dwang rotates and is connected with fixed gear, fixed gear and rack toothing, the tip fixed mounting of second dwang has the.

Preferably, Z axle adjustment mechanism includes two fixed blocks, two it is connected with first rotation pole to rotate between the fixed block, the outer fixed surface of first rotation pole installs first bevel gear, the tip fixedly connected with of first rotation pole changes the handle, the below of first rotation pole is rotated and is installed the threaded rod, the tip fixed mounting of threaded rod has second bevel gear, second bevel gear and the meshing of first bevel gear, the surface and the first movable plate threaded connection of threaded rod.

Preferably, the torque testing mechanism comprises a fixing frame, a servo motor and a speed reducer are arranged at the top of the fixing frame, an output shaft of the speed reducer is fixedly connected with a screw tap head through a coupler, and a torque sensor is arranged inside the fixing frame.

Preferably, the horizontal adjusting device consists of an X-axis adjusting mechanism and a Y-axis adjusting mechanism.

Preferably, a keyboard and a mouse are arranged on the top of the rack and on the front side of the curved display screen.

The working principle is as follows: firstly, pouring different metal cutting fluids into holes of a standard block, then enabling the whole torque testing mechanism to descend by adjusting a Z-axis adjusting mechanism or adjusting a rocker, enabling a screw tap head to enter the holes of the standard block, then starting a servo motor in the torque testing mechanism, enabling the screw tap head to perform tapping at the same depth and speed, transmitting data generated in the tapping process to a curve display screen, and reflecting whether the lubricating performance of the metal cutting fluids is excellent or not through torque value curve comparison.

(III) advantageous effects

The utility model provides a metal cutting fluid performance test equipment. The method has the following beneficial effects:

1. through pouring different metal cutting fluids into the standard block downthehole, carry out the tapping of same degree of depth and speed with the screw tap head, through the contrast of torque value curve to lubrication, the cooling effect of different materials in discernment district, product have improved metal cutting fluid's efficiency of software testing greatly, have reduced test work intensity, are favorable to developing of test work.

2. The Z axle adjustment mechanism and the rocker that set up can be multiple adjust torque testing mechanism's upper and lower position for the use of whole equipment is more convenient, can adjust the standard block through horizontal adjusting device about and around the position, conveniently to the downthehole tapping that the standard block is different.

Drawings

FIG. 1 is a perspective view of the overall structure of the present invention;

FIG. 2 is a schematic view of the present invention with the outer shell removed;

FIG. 3 is an enlarged schematic view of FIG. 2-A in accordance with the present invention;

FIG. 4 is an installation diagram of the torque testing mechanism of the present invention;

fig. 5 is a schematic view of the engagement between the fixed gear and the rack of the present invention;

fig. 6 is a perspective view of the structure of the horizontal adjusting device of the present invention.

Wherein, 1, a frame; 2. a leveling device; 3. mounting a plate; 4. a standard block; 5. a mounting frame; 6. an outer housing; 7. monitoring a screen in real time; 8. a grating ruler display screen; 9. a support; 10. a curve display screen; 11. a keyboard; 12. a mouse; 13. a fixed block; 14. a first rotating lever; 15. a first bevel gear; 16. a threaded rod; 17. a second bevel gear; 18. a first moving plate; 19. mounting a bar; 20. a slide rail; 21. turning a handle; 22. a second moving plate; 23. a second rotating lever; 24. a rocker; 25. fixing a gear; 26. a rack; 27. a fixed mount; 28. a servo motor; 29. a speed reducer; 30. a torque sensor; 31. a tap head; 32. a slider; 201. an X-axis adjusting mechanism; 202. y axle adjustment mechanism.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example (b):

as shown in fig. 1-6, an embodiment of the present invention provides a metal cutting fluid performance testing apparatus, which includes a frame 1, a horizontal adjusting device 2 is fixedly installed on a top portion of the frame 1, a mounting plate 3 is fixedly installed on a top portion of the horizontal adjusting device 2, a standard block 4 is fixedly installed on an upper surface of the mounting plate 3, a mounting frame 5 is fixedly installed on a top portion of the frame 1 and located at a rear side of the horizontal adjusting device 2, an outer casing 6 is fixedly installed on an outer side of the mounting frame 5, a real-time monitoring screen 7 is embedded in a front surface of the outer casing 6, a grating ruler display screen 8 is fixedly installed on a right side of the mounting frame 5, a support 9 is fixedly installed on a top portion of the frame 1 and located at a right side of the horizontal adjusting device 2, a curve display screen 10 is fixedly installed on a top portion of the support 9, a Z-axis adjusting mechanism is disposed on a side, the outer fixed surface of mounting bar 19 installs slide rail 20, the outer surface sliding connection of slide rail 20 has slider 32, one side fixedly connected with second movable plate 22 of slide rail 20 is kept away from to slider 32, one side fixed mounting that slider 32 was kept away from to second movable plate 22 has moment of torsion accredited testing organization, one side fixed mounting that moment of torsion accredited testing organization was kept away from to second movable plate 22 has rack 26, the lateral wall of mounting bar 19 and the position rotation that is close to the bottom are connected with second dwang 23, the surface rotation of second dwang 23 is connected with fixed gear 25, fixed gear 25 and rack 26 mesh, the tip fixed mounting of second dwang 23 has rocker 24.

At first pour different metal cutting fluids into the downthehole of standard block 4, then make whole moment of torsion accredited testing organization descend through adjusting Z axle adjustment mechanism or adjusting rocker 24, let the tap head 31 enter into the downthehole of standard block 4, the servo motor 28 among the restart moment of torsion accredited testing organization, make the tap head 31 carry out the tapping of same degree of depth and speed, data transmission to curve display screen 10 that the tapping in-process produced, through the contrast of torque value curve, thereby can distinguish different materials, the lubrication of product, the cooling effect, the efficiency of the test of metal cutting fluid has been improved greatly, the intensity of the test work is reduced, be favorable to developing of test work.

The Z-axis adjusting mechanism comprises two fixed blocks 13, a first rotating rod 14 is rotatably connected between the two fixed blocks 13, a first bevel gear 15 is fixedly installed on the outer surface of the first rotating rod 14, a rotating handle 21 is fixedly connected to the end portion of the first rotating rod 14, a threaded rod 16 is rotatably installed below the first rotating rod 14, a second bevel gear 17 is fixedly installed on the end portion of the threaded rod 16, the second bevel gear 17 is meshed with the first bevel gear 15, the outer surface of the threaded rod 16 is in threaded connection with a first moving plate 18, the torque testing mechanism comprises a fixed frame 27, a servo motor 28 and a speed reducer 29 are arranged at the top of the fixed frame 27, a screw head 31 is fixedly connected to an output shaft of the speed reducer 29 through a coupler, a torque sensor 30 is arranged inside the fixed frame 27, the horizontal adjusting device 2 is composed of an X-axis adjusting mechanism 201 and a Y-axis adjusting mechanism 202, wherein the transmission principles of the X-, since the technology is mature, and will not be further described, the keyboard 11 and the mouse 12 are disposed on the top of the rack 1 and in front of the curved display screen 10.

The Z-axis adjusting mechanism and the rocker 24 which are arranged can adjust the upper position and the lower position of the torque testing mechanism in multiple ways, so that the whole device is more convenient to use, the left position and the right position and the front position and the rear position of the standard block 4 can be adjusted through the horizontal adjusting device 2, and tapping is conveniently carried out in holes of the standard block 4 which are different.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a metal cutting fluid capability test equipment, includes frame (1), its characterized in that: the top of the rack (1) is fixedly provided with a horizontal adjusting device (2), the top of the horizontal adjusting device (2) is fixedly provided with a mounting plate (3), the upper surface of the mounting plate (3) is fixedly provided with a standard block (4), the top of the rack (1) is fixedly provided with a mounting frame (5) at the rear side of the horizontal adjusting device (2), the outer side of the mounting frame (5) is fixedly provided with an outer shell (6), the front surface of the outer shell (6) is embedded with a real-time monitoring screen (7), the right side of the mounting frame (5) is fixedly provided with a grating ruler display screen (8), the top of the rack (1) is fixedly provided with a support (9) at the right side of the horizontal adjusting device (2), the top of the support (9) is fixedly provided with a curve display screen (10), the side wall of the mounting frame (5) is provided with a Z-axis adjusting mechanism at the inner part, the Z-axis adjusting mechanism is fixedly connected with a mounting bar (19) through a first moving plate (18), a slide rail (20) is fixedly arranged on the outer surface of the mounting bar (19), a slide block (32) is connected on the outer surface of the slide rail (20) in a sliding manner, one side of the sliding block (32) far away from the sliding rail (20) is fixedly connected with a second moving plate (22), a torque testing mechanism is fixedly arranged on one side of the second moving plate (22) far away from the slide block (32), a rack (26) is fixedly arranged on one side of the second moving plate (22) far away from the torque testing mechanism, a second rotating rod (23) is rotatably connected to the side wall of the mounting strip (19) and the position close to the bottom, the outer surface of the second rotating rod (23) is rotationally connected with a fixed gear (25), the fixed gear (25) is meshed with the rack (26), and a rocker (24) is fixedly mounted at the end part of the second rotating rod (23).

2. The metal cutting fluid performance testing apparatus of claim 1, wherein: z axle adjustment mechanism includes two fixed blocks (13), two it is connected with first pivot pole (14) to rotate between fixed block (13), the outer fixed surface of first pivot pole (14) installs first bevel gear (15), the tip fixedly connected with of first pivot pole (14) is changeed (21), threaded rod (16) are installed in the below rotation of first pivot pole (14), the tip fixed mounting of threaded rod (16) has second bevel gear (17), second bevel gear (17) and first bevel gear (15) meshing, the surface and first movable plate (18) threaded connection of threaded rod (16).

3. The metal cutting fluid performance testing apparatus of claim 1, wherein: the torque testing mechanism comprises a fixing frame (27), a servo motor (28) and a speed reducer (29) are arranged at the top of the fixing frame (27), an output shaft of the speed reducer (29) is fixedly connected with a screw tap head (31) through a coupler, and a torque sensor (30) is arranged inside the fixing frame (27).

4. The metal cutting fluid performance testing apparatus of claim 1, wherein: the horizontal adjusting device (2) is composed of an X-axis adjusting mechanism (201) and a Y-axis adjusting mechanism (202).

5. The metal cutting fluid performance testing apparatus of claim 1, wherein: and a keyboard (11) and a mouse (12) are arranged at the top of the rack (1) and positioned on the front side of the curve display screen (10).