CN211346761U - Pipe support cushion block deformation measuring device - Google Patents
Pipe support cushion block deformation measuring device Download PDFInfo
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- CN211346761U CN211346761U CN201922032966.4U CN201922032966U CN211346761U CN 211346761 U CN211346761 U CN 211346761U CN 201922032966 U CN201922032966 U CN 201922032966U CN 211346761 U CN211346761 U CN 211346761U
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- cushion block
- cushion
- inclined iron
- adjusting block
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Abstract
The utility model provides a pipe support cushion warp measuring device. The upper part of the fixed bracket is connected with a sample tube through a U-shaped bolt to form a vertical structure, and a cushion block is clamped between the fixed bracket and the sample tube; an inclined iron block is arranged in a plate groove at the lower part of the fixed support and is in threaded connection through an adjusting screw rod clamped on a baffle at the end part of the fixed support, the adjusting screw rod rotates to drag the inclined iron block to move axially, a horizontal adjusting block and a vertical adjusting block embedded on the horizontal adjusting block are arranged at the upper part of the inclined iron block, the upper plane of the vertical adjusting block supports the lower surface of a cushion block, and a cylindrical hole is arranged at the upper part of the vertical adjusting block to accommodate the deformed volume of the cushion block; and the bottom of the sample tube is radially provided with a displacement sensor and connected with a terminal display device. The utility model adopts the adjusting screw to drive the inclined iron block to drive the horizontal adjusting block and to link the vertical adjusting block to adjust the cushion block; and the bottom of the sample tube is radially provided with a displacement sensor which is connected with a terminal display device, so that the measured data is visual and visible, and the noise reduction effect of the pipeline is improved. The device is suitable for being used as a cushion block deformation measuring device.
Description
Technical Field
The utility model provides a measuring device of boats and ships field pipeline mainly is applied to DN15 ~ DN 150's TK type pipe support cushion compression volume and measures. In particular to a device for measuring the deformation of a pipe bracket cushion block.
Background
At present, TK type pipeline brackets of DN 15-DN 150 need to measure the deformation of a cushion block when the cushion block is installed, and the installation process requires that the compression deformation of the cushion block is 1/3 of the total thickness. However, in actual construction, it is difficult to control the deformation, which affects the precision of pipeline installation and the noise reduction effect of the pipeline.
Therefore, a pipe support cushion block deformation measuring device is urgently needed to be researched and developed, the technical difficulty that the existing measuring mode and precision are difficult to control is broken through, intelligent measurement is carried out on the deformation of the TK pipe support cushion block, the deformation of the support cushion block is controlled, the installation precision of a pipeline is further controlled, and the noise reduction effect of the pipeline is improved.
Disclosure of Invention
In order to measure the support cushion deflection, control pipeline installation precision improves the pipeline noise reduction effect, the utility model provides a pipe support cushion warp measuring device. The device drives the inclined iron block to drive the horizontal adjusting block by arranging an adjusting screw in the fixed support, and is linked with the vertical adjusting block to adjust the mounting position of the cushion block; and meanwhile, a displacement sensor is radially arranged at the bottom of the sample tube and is connected with a terminal display device, the cushion block deformation measurement data is transmitted to the display terminal through the sensor, the measurement data is displayed and recorded to form a map, the deformation of the support cushion block is periodically detected or rechecked, and the technical problem of the deformation of the support cushion block is solved.
The utility model provides a scheme that technical problem adopted is:
a sample tube is connected to the upper part of a fixed support with a channel steel-shaped cross section through a U-shaped bolt to form a vertical structure, and a cushion block is clamped between the fixed support and the sample tube; an inclined iron block is arranged in a plate groove at the lower part of the fixed support and is in threaded connection through an adjusting screw rod clamped on a baffle at the end part of the fixed support, the adjusting screw rod rotates to drag the inclined iron block to move axially, a horizontal adjusting block and a vertical adjusting block embedded on the horizontal adjusting block are arranged at the upper part of the inclined iron block, the upper plane of the vertical adjusting block supports the lower surface of a cushion block, and a cylindrical hole is arranged at the upper part of the vertical adjusting block to accommodate the deformed volume of the cushion block; and a displacement sensor is radially arranged at the bottom of the sample tube and is connected with a terminal display device, and the detection data of the deformation of the cushion block is recorded.
The material of the inclined iron block is Q235-A, and the material of the adjusting screw rod is 45#。
The utility model has the advantages that the utility model adopts the fixed support to be internally provided with the adjusting screw rod to drive the inclined iron block to drive the horizontal adjusting block and is linked with the vertical adjusting block to adjust the installation position of the cushion block; simultaneously radially setting up displacement sensor and linking to each other with terminal display device bottom the sample pipe, making measured data directly perceived visible, later stage analysis is convenient, accurate record detected data, and it is inconvenient to reduce the operation of traditional mode, reduces the data error, improves the noise reduction effect of pipeline, reduces constructor, has improved production efficiency, has reduced manufacturing cost. The device is suitable for being used as a pipe bracket cushion block deformation measuring device.
Drawings
FIG. 1 is a front view of the present invention;
fig. 2 is a top view of the present invention;
fig. 3 is a side view of the present invention.
In the figure, 1, a fixed support, 2, a vertical adjusting block, 3, an inclined iron block, 4, an adjusting screw rod, 5, a U-shaped bolt, 6, a cushion block, 7, a displacement sensor, 8, a sample tube, 9, a horizontal adjusting block and 10, a baffle plate.
Detailed Description
As shown in the figure, a sample tube 8 is connected to the upper part of a fixing bracket 1 with a channel steel-shaped cross section through a U-shaped bolt 5 to form a vertical structure, and a cushion block 6 is clamped between the fixing bracket and the sample tube; an inclined iron block 3 is arranged in a plate groove at the lower part of the fixed support and is in threaded connection through an adjusting screw rod 4 clamped on a baffle 10 at the end part of the fixed support, the adjusting screw rod rotates to drag the inclined iron block to move axially, a horizontal adjusting block 9 and a vertical adjusting block 2 embedded on the horizontal adjusting block are arranged at the upper part of the inclined iron block, the upper plane of the vertical adjusting block supports the lower surface of a cushion block, and a cylindrical hole is arranged at the upper part of the vertical adjusting block to accommodate the deformed volume of the cushion block; and a displacement sensor 7 is radially arranged at the bottom of the sample tube and is connected with a terminal display device, and detection data of the cushion block deformation are recorded.
The material of the inclined iron block is Q235-A, and the material of the adjusting screw rod is 45#。
Example (b): the device adopts vertical structure, and overall dimension: 180mm is multiplied by 324mm is multiplied by 300mm, the weight is 12Kg, the volume is small, the operation is convenient, the measuring precision is high, the measuring precision of the cushion block deformation is less than or equal to 0.5mm, paperless recording is realized, the detection data is accurately recorded, and a data trend graph and a database are automatically generated.
The utility model discloses a working process:
firstly, a fixing support is positioned in advance according to the installation position of a pipeline, and then a sample tube and a cushion block are installed on the fixing support through a U-shaped bolt; secondly, adjusting the cushion block to an installation position by using an adjusting screw rod in the fixed support to link the horizontal adjusting block and the vertical adjusting block; and secondly, a displacement sensor is radially arranged at the bottom of the sample tube and connected with a terminal display device, and the measured value is displayed on the terminal and accurately records the detection data.
(1) Basic operation procedure
a. Installing the fixed support and the pipeline in place, connecting the sensor with the control box, and powering on for trial operation;
b. mounting the sensor in place through a magnet fixing bracket;
c. firstly, measuring the variation of a next pipeline in a no-load manner, and recording; the time interval is set according to actual requirements;
d. after loading, measuring the same measured point and recording;
e. and after the measurement is finished, the data is exported by using a U disk to prepare for the next data analysis.
(2) Maintenance and repair
a. When the sliding of the inclined iron block in the bottom plate groove of the fixed support is not smooth, yellow grease is smeared on the bottom surface of the inclined iron block and the bottom plate groove of the support respectively, so that the inclined iron block and the bottom plate groove slide mutually and are produced sequentially;
b. and regularly coating a little lubricating grease on the surfaces of the adjusting screw and the horizontal adjusting block to ensure that the sliding is smooth.
(3) Working environment of measuring device
Ambient temperature: 15 to 40 ℃ below zero;
temperature change: maximum 1.1 ℃/min;
the average temperature in 24H must not exceed 35 ℃;
relative humidity: less than 75%, no moisture condensation;
vibration during operation: less than 0.5G;
atmospheric pressure: normal environment, no acid gas, no excessive dust, no corrosive gas and no salt.
The utility model has the characteristics that:
a. the vertical structure is adopted, the pipe support is convenient to mount, dismount and maintain, and the cushion block deformation measurement can be completed through one-man operation.
b. The device adopts a high-precision sensor, the measuring precision can reach 0.01mm, and the measuring range is 10 mm.
c. And a paperless recorder is adopted to automatically generate a data trend chart and a database.
d. Fully digitizing an electrical system: the operation part adopts liquid crystal to display intensively.
Equipment upgrading and transformation are facilitated: because each part of the device adopts components and parts adopted by the numerical control machine tool, the equipment is very economical and convenient to realize digital display transformation.
Claims (2)
1. The pipe support cushion block deformation measuring device is characterized in that a sample pipe (8) is connected to the upper part of a fixing support (1) with a channel steel-shaped cross section through a U-shaped bolt (5) to form a vertical structure, and a cushion block (6) is clamped between the fixing support and the sample pipe; the method is characterized in that:
an inclined iron block (3) is arranged in a plate groove at the lower part of the fixed support and is in threaded connection through an adjusting screw rod (4) clamped on a baffle (10) at the end part of the fixed support, the adjusting screw rod rotates to drag the inclined iron block to move axially, a horizontal adjusting block (9) and a vertical adjusting block (2) embedded on the horizontal adjusting block are arranged at the upper part of the inclined iron block, the upper plane of the vertical adjusting block supports the lower surface of a cushion block, and a cylindrical hole is arranged at the upper part of the vertical adjusting block to accommodate the deformed volume of the cushion; and a displacement sensor (7) is radially arranged at the bottom of the sample tube and is connected with a terminal display device, and detection data of the cushion block deformation are recorded.
2. The pipe rack spacer block deformation measuring device of claim 1, wherein: the material of the inclined iron block is Q235-A, and the material of the adjusting screw rod is 45#。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922032966.4U CN211346761U (en) | 2019-11-22 | 2019-11-22 | Pipe support cushion block deformation measuring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922032966.4U CN211346761U (en) | 2019-11-22 | 2019-11-22 | Pipe support cushion block deformation measuring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211346761U true CN211346761U (en) | 2020-08-25 |
Family
ID=72102509
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922032966.4U Active CN211346761U (en) | 2019-11-22 | 2019-11-22 | Pipe support cushion block deformation measuring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211346761U (en) |
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2019
- 2019-11-22 CN CN201922032966.4U patent/CN211346761U/en active Active
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