CN211346338U - Novel furnace top sealing layer with good sealing performance - Google Patents
Novel furnace top sealing layer with good sealing performance Download PDFInfo
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- CN211346338U CN211346338U CN201922063701.0U CN201922063701U CN211346338U CN 211346338 U CN211346338 U CN 211346338U CN 201922063701 U CN201922063701 U CN 201922063701U CN 211346338 U CN211346338 U CN 211346338U
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- silicate fiber
- furnace roof
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Abstract
The utility model belongs to the technical field of msw incineration power plant, especially, be a novel furnace roof sealing layer that sealing performance is good, comprising a steel frame, fixed mounting has a plurality of angle steels on the steelframe, fixed mounting has a plurality of Y type double-pole grapple on the angle steel, fixed mounting has a plurality of evaporating tube bundles on the steelframe, evaporating tube bundle's top is equipped with carborundum phosphate pouring material layer, the top of carborundum phosphate pouring material layer is equipped with the high temperature adhesive, the top of high temperature adhesive is equipped with the aluminium silicate fiber layer, Y type double-pole grapple is located carborundum phosphate pouring material layer, high temperature adhesive and aluminium silicate fiber in situ. The utility model discloses make the furnace roof sealing layer have sufficient expanded surplus to reduce the damage of metal pipe network thermal expansion to furnace wall refractory material, avoid furnace wall castable fracture to peel off even, strengthened the furnace roof leakproofness, extension furnace wall life.
Description
Technical Field
The utility model relates to a waste incineration power plant technical field especially relates to a novel furnace roof sealing layer that sealing performance is good.
Background
The top seal of the horizontal flue of the waste heat boiler is gradually damaged, and the flue gas leakage is obvious during operation, thereby causing adverse effects on the health of operators and the surrounding environment. In operation, pouring materials are used for filling the parts with obvious smoke leakage, but the effect is not obvious. Through preliminary analysis, especially, the flue gas leakage at the wall penetrating part of the superheater pipe and the wall penetrating part of the support hanger is most obvious. The original designed furnace top castable is fixed by using a steel bar grid, and because the steel bar grid expands at high temperature due to large expansion amount, the refractory material on the outer layer of the grid is easy to expand and crack to generate cracks, and the steel bar grid is corroded by high-temperature corrosion to cause the castable to fall off; due to the frame of the furnace top, hooks for connecting the reinforcing steel bar grids are sparse, and the reinforcing steel bar grids cannot bear the self weight of the casting material, so that the falling is generated, and the furnace top collapses.
The flue gas leaked from the furnace top penetrates out of the wall penetrating pipe, and the furnace top is not sealed by metal or specially designed furnace top; cracks are certainly generated in the thermal expansion of the casting material, and the thermal expansion amount of the wall-penetrating pipe and the like is much larger than that of the casting material, so that an aluminum silicate fiber blanket is directly made on the casting material after the casting material is made in the original design, and special treatment is not designed, so that the smoke gas leakage and ash leakage of the furnace top are caused.
Disclosure of Invention
The utility model aims at solving the defects existing in the prior art and providing a novel furnace top sealing layer with good sealing performance.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a novel furnace roof sealing layer that sealing performance is good, includes the steelframe, fixed mounting has a plurality of angle steels on the steelframe, fixed mounting has a plurality of Y type double-rod grapple on the angle steel, fixed mounting has a plurality of evaporating tube bundles on the steelframe, evaporating tube bundle's top is equipped with carborundum phosphate pouring material layer, the top of carborundum phosphate pouring material layer is equipped with the high temperature bonding agent, the top of high temperature bonding agent is equipped with the aluminium silicate fiber layer, Y type double-rod grapple is located carborundum phosphate pouring material layer, high temperature bonding agent and aluminium silicate fiber in situ.
Preferably, the steel frame is fixedly provided with a furnace top wall penetrating pipe, and the furnace top wall penetrating pipe penetrates through the silicon carbide phosphate pouring material layer, the high-temperature adhesive and the aluminum silicate fiber layer.
Preferably, ceramic fiber paper is fixedly sleeved on the furnace top wall penetrating pipe and is positioned in the silicon carbide phosphate castable layer, so that the silicon carbide phosphate castable layer has enough thermal expansion.
Preferably, the furnace top wall penetrating pipe is fixedly sleeved with micro-expansion plastic, and the micro-expansion plastic is positioned in the aluminum silicate fiber layer to complete one-time sealing.
Preferably, an aluminum silicate fiber blanket is fixedly sleeved on the furnace top wall penetrating pipe and is positioned in the aluminum silicate fiber layer, and the aluminum silicate fiber blanket is positioned above the micro-expansion plastic material to complete secondary sealing.
Preferably, the part of the Y-shaped double-rod claw nail located on the silicon carbide phosphate castable layer is provided with corrugations, so that the expansion coefficient in the length direction is effectively reduced, and the damage of the thermal expansion to the furnace wall refractory material is reduced.
Compared with the prior art, the beneficial effects of the utility model are that:
1) the furnace top sealing layer has enough expansion allowance, so that the damage of the metal pipe network to the refractory material of the furnace wall due to thermal expansion is reduced;
2) the cracking and even peeling of the furnace wall castable are avoided, the sealing property of the furnace top is enhanced, and the service life of the furnace wall is prolonged.
Drawings
FIG. 1 is a schematic sectional view of the present invention;
FIG. 2 is a schematic cross-sectional view of a portion of a wall penetrating pipe of a furnace roof according to the present invention;
in the figure: 1. a steel frame; 2. angle steel; 3. a Y-shaped double-rod claw nail; 4. an evaporator tube bundle; 5. a silicon carbide phosphate casting material layer; 6. a high temperature adhesive; 7. a layer of aluminium silicate fibres; 8. a furnace top wall penetrating pipe; 9. ceramic fiber paper; 10. micro-expansion plastic material; 11. an aluminum silicate fiber blanket.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: a novel furnace top sealing layer with good sealing performance comprises a steel frame 1, wherein a plurality of angle steels 2 are fixedly installed on the steel frame 1, a plurality of Y-shaped double-rod grabbing nails 3 are fixedly installed on the angle steels 2, a plurality of evaporation tube bundles 4 are fixedly installed on the steel frame 1, a silicon carbide phosphate casting material layer 5 is arranged at the top of each evaporation tube bundle 4, a high-temperature adhesive 6 is arranged at the top of each silicon carbide phosphate casting material layer 5, an aluminum silicate fiber layer 7 is arranged at the top of each high-temperature adhesive 6, and the Y-shaped double-rod grabbing nails 3 are located in the silicon carbide phosphate casting material layer 5, the high-temperature adhesive 6 and the aluminum silicate fiber layer 7;
the utility model discloses a establish fixed mounting and have furnace roof wall penetrating pipe 8 on steelframe 1, furnace roof wall penetrating pipe 8 runs through carborundum phosphate pouring material layer 5, high temperature adhesive 6 and aluminium silicate fiber layer 7, fixed cover is equipped with ceramic fiber paper 9 on the furnace roof wall penetrating pipe 8, ceramic fiber paper 9 is located carborundum phosphate pouring material layer 5, fixed cover is equipped with little expanded plastic 10 on the furnace roof wall penetrating pipe 8, little expanded plastic 10 is located aluminium silicate fiber layer 7, fixed cover is equipped with aluminium silicate fiber blanket 11 on the furnace roof wall penetrating pipe 8, aluminium silicate fiber blanket 11 is located aluminium silicate fiber layer 7, and aluminium silicate fiber blanket 11 is located the top of little expanded plastic 10, the part that Y type double-rod grapple 3 is located carborundum phosphate pouring material layer 5 is equipped with the ripple, the utility model discloses a Y type double-rod grapple 3, carborundum phosphate pouring material layer 5, high temperature adhesive 6, aluminium silicate fiber layer 7, The ceramic fiber paper 9, the micro-expansion plastic material 10 and the aluminum silicate fiber blanket 11 are matched, so that the furnace top sealing layer has enough expansion allowance, the damage of the metal pipe network on the refractory material of the furnace wall due to thermal expansion is reduced, the cracking and even peeling of the castable of the furnace wall are avoided, the sealing performance of the furnace top is enhanced, and the service life of the furnace wall is prolonged.
The working principle is as follows: the device changes a steel bar grid for fixing a pouring material into a Y-shaped double-rod grabbing nail 3, the Y-shaped double-rod grabbing nail 3 is welded on a steel frame 1 and an angle steel 2, after welding, ceramic fiber paper 9 is sleeved on a furnace top wall penetrating pipe 8 to enable the furnace top wall penetrating pipe to have enough thermal expansion, then a silicon carbide phosphate pouring material layer 5 is laid above an evaporation tube bundle 4 to enable the furnace top wall penetrating pipe to be level with the ceramic fiber paper 9, after laying is completed, a high-temperature adhesive 6 is coated on the silicon carbide phosphate pouring material layer 5, a micro-expansion plastic material 10 and an aluminum silicate fiber blanket 11 are respectively sleeved on the furnace top wall penetrating pipe 8, the micro-expansion plastic material 10 is primary seal, the aluminum silicate fiber blanket 11 is secondary seal, finally an aluminum silicate fiber layer 7 is laid on the high-temperature adhesive 6, the aluminum silicate fiber layer 7 is formed by a plurality of aluminum silicate fiber boards, the aluminum silicate fiber blanket 11 is tightly adhered during laying, and no gap exists between blocks, the seams are staggered and pressed among the layers.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. The utility model provides a novel furnace roof sealing layer that sealing performance is good, includes steelframe (1), its characterized in that: fixed mounting has a plurality of angle steel (2) on steelframe (1), fixed mounting has a plurality of Y type double-pole grab nails (3) on angle steel (2), fixed mounting has a plurality of evaporating tube banks (4) on steelframe (1), the top of evaporating tube bank (4) is equipped with carborundum phosphate casting compound layer (5), the top of carborundum phosphate casting compound layer (5) is equipped with high temperature binder (6), the top of high temperature binder (6) is equipped with aluminium silicate fiber layer (7), Y type double-pole grab nail (3) are located carborundum phosphate casting compound layer (5), high temperature binder (6) and aluminium silicate fiber layer (7).
2. The novel furnace roof sealing layer with good sealing performance as claimed in claim 1, wherein: the furnace roof through-wall pipe (8) is fixedly installed on the steel frame (1), and the furnace roof through-wall pipe (8) penetrates through the silicon carbide phosphate pouring material layer (5), the high-temperature adhesive (6) and the aluminum silicate fiber layer (7).
3. The novel furnace roof sealing layer with good sealing performance as claimed in claim 2, wherein: and the furnace top wall penetrating pipe (8) is fixedly sleeved with ceramic fiber paper (9), and the ceramic fiber paper (9) is positioned in the silicon carbide phosphate pouring material layer (5).
4. The novel furnace roof sealing layer with good sealing performance as claimed in claim 2, wherein: the furnace top wall penetrating pipe (8) is fixedly sleeved with micro-expansion plastic materials (10), and the micro-expansion plastic materials (10) are located in the aluminum silicate fiber layer (7).
5. The novel furnace roof sealing layer with good sealing performance as claimed in claim 2, wherein: an aluminum silicate fiber blanket (11) is fixedly sleeved on the furnace top wall penetrating pipe (8), the aluminum silicate fiber blanket (11) is positioned in the aluminum silicate fiber layer (7), and the aluminum silicate fiber blanket (11) is positioned above the micro-expansion plastic material (10).
6. The novel furnace roof sealing layer with good sealing performance as claimed in claim 1, wherein: the part of the Y-shaped double-rod claw nail (3) positioned on the silicon carbide phosphate casting material layer (5) is provided with ripples.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201922063701.0U CN211346338U (en) | 2019-11-26 | 2019-11-26 | Novel furnace top sealing layer with good sealing performance |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201922063701.0U CN211346338U (en) | 2019-11-26 | 2019-11-26 | Novel furnace top sealing layer with good sealing performance |
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CN211346338U true CN211346338U (en) | 2020-08-25 |
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CN201922063701.0U Active CN211346338U (en) | 2019-11-26 | 2019-11-26 | Novel furnace top sealing layer with good sealing performance |
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CN (1) | CN211346338U (en) |
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2019
- 2019-11-26 CN CN201922063701.0U patent/CN211346338U/en active Active
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