CN211343362U - Intelligent separator system of air compressor - Google Patents
Intelligent separator system of air compressor Download PDFInfo
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- CN211343362U CN211343362U CN201921836826.6U CN201921836826U CN211343362U CN 211343362 U CN211343362 U CN 211343362U CN 201921836826 U CN201921836826 U CN 201921836826U CN 211343362 U CN211343362 U CN 211343362U
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- oil
- liquid level
- level meter
- air compressor
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Abstract
The utility model discloses an air compressor machine intelligence separator system, this air compressor machine intelligence separator system include separator, oil pipe, displacement meter assembly, manometer, pressure sensor and oil filler plug, and the barrel head flange of separator bottom is connected to the displacement meter assembly through oil pipe, and displacement meter assembly upper portion coupling is connected to the separator through oil pipe, install on the body of separator with communicating manometer of inner chamber and pressure sensor, still is provided with the oil filler hole on the body of separator, and oil filler hole department cartridge has the oil filler plug, capacitanc level gauge and pressure sensor on the displacement meter assembly pass through electric signal transmission analog quantity data collocation PLC controller, the external display screen of PLC controller, set up in the PLC controller and correspond the percentage value as warning signal. In this way, the utility model discloses contain oil level intelligent display and remind, system's pressure differential shows and reminds the function, and safe and reliable provides reliable guarantee for air compressor machine steady operation.
Description
Technical Field
The utility model relates to an air compressor machine technical field especially relates to an air compressor machine intelligence separator system.
Background
The screw compressor cylinder is provided with a pair of intermeshing helical male and female rotors, both of which have a plurality of concave teeth and rotate in opposite directions. The clearance between the rotor and between casing and the rotor is only 5 ~ 10 silks, main rotor passes through motor drive, another rotor is driven by the oil film that main rotor formed through the oil spout, the rotor produces high temperature at compressed gas's in-process, need spout cold lubricating oil and cool, compressor spun oil-gas mixture carries out most oil-gas separation in the coarse separation, oil after the separation returns to the host computer through oil pipe, compressed air still will carry out secondary fine separation through the separation core, oil after the fine separation returns to the host computer again, make oil at the system in cycle use, but the separation is absolute thoroughly inadequately, and oil high temperature evaporates, can mix partial oil steam to compressed air in, so as long as the air compressor machine is at the exhaust, will have oil to be taken away by gas, will lead to the air compressor machine to lack oil high temperature for a long time.
The transparent oil level mirror of installation on the separator of current conventional technical scheme for observe the oil level, but this needs the manual work to open air compressor machine case cover inspection often, if in time not check out and mend oil when the lack of oil, can lead to air compressor machine fault to shut down or spare part to damage, the transparent material oil level mirror of current scheme is installed on the separator in addition, because the separator is high temperature in the work, shut down low temperature, can lead to the too big oil level mirror of difference in temperature to break, the oil level mirror breaks and can cause serious lubricating oil leakage and incident, based on above defect and not enough, it is necessary to improve prior art.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides an air compressor machine intelligence separator system contains oil level intelligent display and reminds, and system's pressure differential shows and reminds the function, and safe and reliable does not receive the difference in temperature to influence sealedly, need not artifical frequent door opening to patrol and examine, provides reliable guarantee for air compressor machine steady operation.
In order to solve the technical problem, the utility model discloses a technical scheme be: provides an air compressor intelligent separator system, which comprises a separator, an oil pipe, a displacement meter assembly, a pressure gauge, a pressure sensor and an oil filling plug, the bottom of the separator is provided with a barrel bottom flange which is connected to a displacement meter assembly through an oil pipe, the upper pipe joint of the displacement meter assembly is connected to the separator through the oil pipe, a pressure gauge and a pressure sensor which are communicated with the inner cavity are installed on the body of the separator, the body of the separator is also provided with an oil filling port, an oil filling plug is inserted at the oil filling port, the capacitance type liquid level meter and the pressure sensor on the displacement meter assembly transmit analog quantity data through electric signals to match with a PLC (programmable logic controller), the PLC is externally connected with a display screen, a corresponding percentage value is set in the PLC to serve as a reminding signal, percentage data of the oil level are displayed on the display screen, and when the oil level is lower than a set value, oil supplement reminding can be displayed on a display screen of the device; the pressure sensor is used for comparing the difference value between the exhaust pressure and the pressure in the separator, when the pressure difference value is large, the separating core in the separator is seriously blocked and needs to be replaced, and the display screen can display replacement reminding.
Preferably, the displacement meter assembly comprises a capacitive liquid level meter, a liquid level meter support, a liquid level meter oil cylinder, a pipe clamp and a pipe joint, the liquid level meter support is arranged on an equipment chassis, the liquid level meter oil cylinder is fixed on the liquid level meter support through the pipe clamp, the capacitive liquid level meter is installed on the upper portion of the liquid level meter oil cylinder, a probe of the capacitive liquid level meter senses liquid level in an oil groove, the pipe joints are arranged at two ends of the liquid level meter oil cylinder, the pipe joint at the lower portion is connected to a barrel bottom flange through an oil pipe, and the pipe joint at the upper portion is connected to.
Compared with the prior art, the beneficial effects of the utility model are that: contain oil level intelligent display and remind, system's pressure differential shows and reminds the function, and safe and reliable does not receive the difference in temperature to influence sealed, need not artifical frequent door opening to patrol and examine, provides reliable guarantee for air compressor machine steady operation.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent air compressor separator system.
Fig. 2 is a front view of an air compressor intelligent separator system.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided to enable those skilled in the art to more easily understand the advantages and features of the present invention, and to make clear and definite definitions of the protection scope of the present invention.
Referring to fig. 1 and 2, an embodiment of the present invention includes:
an intelligent separator system of an air compressor comprises a separator 1, an oil pipe 2, a displacement meter assembly 3, a pressure gauge 4, a pressure sensor 5 and an oil filling plug 6, wherein a barrel bottom flange 11 is arranged at the bottom of the separator 1, the barrel bottom flange 11 is connected to the displacement meter assembly 3 through the oil pipe 2, a pipe joint at the upper part of the displacement meter assembly 3 is connected to the separator 1 through the oil pipe, the pressure gauge 4 and the pressure sensor 5 which are communicated with an inner cavity are installed on a body of the separator 1, an oil filling port is also arranged on the body of the separator 1, the oil filling plug 6 is inserted at the oil filling port, a capacitance type liquid level meter 31 and the pressure sensor 5 on the displacement meter assembly 3 transmit analog quantity data through electric signals to match with a PLC (programmable logic controller) which is externally connected with a display screen, a corresponding percentage value is arranged in the PLC as a reminding signal, and percentage data of oil level is displayed, when the oil level is lower than the set value, an oil supplement prompt is displayed on an equipment display screen; the pressure sensor 5 is used for comparing the difference value between the exhaust pressure and the pressure in the separator, when the pressure difference value is large, the separating core in the separator is seriously blocked and needs to be replaced, and the display screen can display a replacement prompt.
The utility model discloses air compressor machine intelligence separator system contains oil level intelligent display and reminds, and system's pressure differential shows and reminds the function, and safe and reliable does not receive the difference in temperature influence sealed, and it patrols and examines not need artifical frequent door opening, provides reliable guarantee for air compressor machine steady operation.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims (2)
1. The utility model provides an air compressor machine intelligence separator system which characterized in that: the intelligent separator system for the air compressor comprises a separator, an oil pipe, a displacement meter assembly, a pressure gauge, a pressure sensor and an oil filling plug, wherein a barrel bottom flange is arranged at the bottom of the separator and is connected to the displacement meter assembly through the oil pipe, a pipe joint at the upper part of the displacement meter assembly is connected to the separator through the oil pipe, the body of the separator is provided with the pressure gauge and the pressure sensor which are communicated with an inner cavity of the separator, an oil filling port is further arranged on the body of the separator, the oil filling plug is inserted at the oil filling port, a capacitive liquid level meter and the pressure sensor on the displacement meter assembly transmit analog quantity data collocation PLC through electric signals, the PLC is externally connected with a display screen, and a corresponding percentage value is arranged in the PLC to serve as a reminding.
2. The air compressor intelligent separator system according to claim 1, wherein: the displacement meter assembly comprises a capacitive liquid level meter, a liquid level meter support, a liquid level meter oil cylinder, a pipe clamp and a pipe joint, wherein the liquid level meter support is arranged on an equipment chassis, the liquid level meter oil cylinder is fixed on the liquid level meter support through the pipe clamp, the capacitive liquid level meter is installed on the upper portion of the liquid level meter oil cylinder, a probe of the capacitive liquid level meter senses the liquid level in an oil groove, the pipe joints are arranged at two ends of the liquid level meter oil cylinder, the pipe joints at the lower portion are connected to a barrel bottom flange through oil pipes, and the pipe joints at the upper portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921836826.6U CN211343362U (en) | 2019-10-29 | 2019-10-29 | Intelligent separator system of air compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921836826.6U CN211343362U (en) | 2019-10-29 | 2019-10-29 | Intelligent separator system of air compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211343362U true CN211343362U (en) | 2020-08-25 |
Family
ID=72105385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921836826.6U Active CN211343362U (en) | 2019-10-29 | 2019-10-29 | Intelligent separator system of air compressor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211343362U (en) |
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2019
- 2019-10-29 CN CN201921836826.6U patent/CN211343362U/en active Active
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