CN211339399U - Full-low-pressure closed acetylene generator with auxiliary generator - Google Patents

Full-low-pressure closed acetylene generator with auxiliary generator Download PDF

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Publication number
CN211339399U
CN211339399U CN201921932416.1U CN201921932416U CN211339399U CN 211339399 U CN211339399 U CN 211339399U CN 201921932416 U CN201921932416 U CN 201921932416U CN 211339399 U CN211339399 U CN 211339399U
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generator
barrel
feeding
main
auxiliary
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CN201921932416.1U
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戴昀
徐乃学
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JIANGSU ASIA GAS EQUIPMENT CO Ltd
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JIANGSU ASIA GAS EQUIPMENT CO Ltd
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Abstract

The utility model relates to a full low pressure closed acetylene gas generator who takes vice generator, its main part is the generator barrel, its characterized in that: the generator cylinder comprises a main generator cylinder and an auxiliary generator cylinder, the main generator cylinder and the auxiliary generator cylinder are connected through a communicating pipe, slag extractors are arranged in the main generator cylinder and the auxiliary generator cylinder, and a thermometer, a pressure gauge and a safety water seal are arranged outside the cylinders; the upper end of the main generator cylinder is connected with the charging control valve, and the upper end of the auxiliary generator cylinder is connected with the cooling washing tower; the feeding control valve is connected with a feeding device, the feeding device consists of a feeding tank, an anti-explosion electromagnetic vibrator, a storage hopper, a feeding valve, a calcium carbide bucket and a bucket support, and a discharge valve is installed at the bottom of the calcium carbide bucket. Because the utility model adopts the above technical scheme, so have safety, energy-conservation, the environmental protection, degree of automation is high treats the advantage.

Description

Full-low-pressure closed acetylene generator with auxiliary generator
Technical Field
The utility model relates to a gas equipment, especially a full low pressure closed take acetylene gas generator of vice generator.
Background
The existing open type generators in large-scale operation adopt open type manual feeding, the labor intensity of workers is high, and the dust pollution is serious. The large calcium carbide is fed, and fire and explosion accidents often happen in the acetylene production process, so that serious potential safety hazards exist. The utilization rate of the calcium carbide is 75-80%, the effective utilization rate is reduced, and the resource waste is serious.
Disclosure of Invention
To the above-mentioned problem, the utility model provides a full low pressure closed takes acetylene gas generator of vice generator, safety, energy-conservation, environmental protection, degree of automation is high.
In order to achieve the above purpose, the utility model discloses take following technical scheme, a acetylene gas generator of vice generator in full low pressure closed area, its characterized in that: the generator comprises a generator barrel, the generator barrel comprises a main generator barrel and an auxiliary generator barrel, the main generator barrel and the auxiliary generator barrel are connected through a communicating pipe, slag discharging devices are arranged in the main generator barrel and the auxiliary generator barrel, the slag discharging devices are connected with a slag-water separator, the slag-water separator is connected with a water tank, a feeding device is connected to the upper end of the main generator barrel, a feeding port of the main generator barrel is provided with a feeding control valve, and a cooling washing tower is connected to the upper end of the auxiliary generator barrel.
The utility model discloses a further improvement lies in: the feeding device comprises a feeding tank, an anti-explosion electromagnetic vibrator, a material storage hopper, a feeding valve, a calcium carbide bucket and a bucket support, wherein a discharge valve is arranged at the bottom of the calcium carbide bucket, and the feeding valve is arranged between the material storage hopper and the calcium carbide bucket.
The utility model discloses a further improvement lies in: one end of the feeding tank is connected with the material storage hopper, the other end of the feeding tank is connected with the feeding port of the main generator cylinder, and the explosion-proof electromagnetic vibrator is arranged on the feeding tank.
The utility model discloses a further improvement lies in: and a nitrogen injection device is arranged on the side wall of the lower part of the storage hopper.
The utility model discloses a further improvement lies in: the slag extractor in the main generator cylinder and the slag-water separator are provided with a main slag discharging valve, and the slag extractor in the auxiliary generator cylinder and the slag-water separator are provided with an auxiliary slag discharging valve.
The utility model discloses a further improvement lies in: and a thermometer, a pressure gauge and a safety water seal device are arranged outside the main generator cylinder and the auxiliary generator cylinder.
The utility model discloses a further improvement lies in: and the water tank is connected with the main generator barrel and the cooling washing tower through pipelines.
The utility model discloses a further improvement lies in: supporting legs are arranged at the bottoms of the main generator barrel and the generator barrel, and the bottoms of the supporting legs are fixed on the ground through foundation bolts.
Because the utility model adopts the above technical scheme, so have following advantage:
1. the auxiliary generator cylinder is arranged, so that the effective gas generation extraction rate of the calcium carbide is generally over 97 percent, and the energy is greatly saved;
2. because the feeding device comprises a feeding tank, an anti-explosion electromagnetic vibrator, a material storage hopper, a feeding valve, a calcium carbide bucket and a bucket support, the anti-explosion electromagnetic vibrator automatically controls the calcium carbide feeding amount of the vibrating feeding tank, the labor intensity of workers is reduced, and the economic benefit is remarkable;
3. the safety low-pressure operation is realized, the working pressure is 4-7 Kpa, and compared with the working pressure of 800-1000 Kpa of the traditional open type process, the safety is greatly improved;
4. the material is fed in a closed manner, and no dust exists in the whole production process;
5. the storage hopper is filled with nitrogen to replace exhausted air, so that the device is safe and the service life of the device is prolonged, and secondary reuse water accounts for 30-40% of the total water consumption to achieve the purpose of saving water.
Drawings
FIG. 1 is a schematic view of the structure of the present invention
1-main generator cylinder, 2-auxiliary generator cylinder, 3-communicating pipe, 4-slag extractor, 5-slag-water separator, 6-water tank, 7-charging control valve, 8-cooling washing tower, 9-charging tank, 10-explosion-proof electromagnetic vibrator, 11-storage hopper, 12-charging valve, 13-calcium carbide bucket, 14-bucket bracket, 15-discharge valve, 16-nitrogen injection device, 17-main slag valve, 18-auxiliary slag valve, 19-thermometer, 20-pressure gauge, 21-safety water sealer, 22-water pump, 23-pipeline, 24-supporting foot, 25-anchor bolt.
Detailed Description
For the purpose of enhancing the understanding of the present invention, the present invention will be described in further detail with reference to the accompanying drawings and examples, which are provided for the purpose of illustration only and are not intended to limit the scope of the present invention.
As shown in fig. 1, the utility model discloses an acetylene gas generator of vice generator in full low pressure closed area, including the generator barrel, the generator barrel includes main generator barrel 1 and vice generator barrel 2, connects through communicating pipe 3 between the two, all be equipped with in main generator barrel 1 and the vice generator barrel 2 and arrange sediment ware 4, arrange sediment ware 4 and connect sediment water separator 5, water tank 6 is connected to sediment water separator 5, all adopts the connecting pipe to connect, feeding device is connected to main generator barrel 1 upper end, the charge door of main generator barrel 1 is equipped with reinforced control valve 7, cooling washing tower 8 is connected to vice generator barrel upper end. The feeding device comprises a feeding tank 9, an anti-explosion electromagnetic vibrator 10, a storage hopper 11, a feeding valve 12, a calcium carbide bucket 13 and a bucket support 14, wherein a discharge valve 15 is arranged at the bottom of the calcium carbide bucket 14, and the feeding valve 12 is arranged between the storage hopper 11 and the calcium carbide bucket 13. One end of the feeding tank 9 is connected with the material storage hopper 11, the other end of the feeding tank is connected with the material feeding control valve 7 on the feeding port of the main generator cylinder 1, the explosion-proof electromagnetic vibrator 10 is arranged on the feeding tank 9, and a nitrogen injection device 16 is arranged on the side wall of the lower portion of the material storage hopper 11.
A main slag discharging valve 17 is arranged between the slag discharging device 4 in the main generator cylinder 1 and the slag-water separator 5, and an auxiliary slag discharging valve 18 is arranged between the slag discharging device in the auxiliary generator cylinder 2 and the slag-water separator 5. And a thermometer 19, a pressure gauge 20 and a safety water seal 21 are arranged outside the main generator cylinder 1 and the auxiliary generator cylinder 2. And a water pump 22 is arranged on the slag-water separator 5, the water pump 22 is connected with the water tank 6, the cooling washing tower 8 is arranged above the auxiliary generator cylinder 2, and the water tank 6 is connected with the main generator cylinder 1 and the cooling washing tower 8 through a pipeline 23. Supporting legs 24 are arranged at the bottoms of the main generator cylinder 1 and the auxiliary generator cylinder 2, and the bottoms of the supporting legs 24 are fixed on the ground through foundation bolts 25.
The embodiment provides a full low pressure closed acetylene gas generator with vice generator, main generator barrel 1 links to each other with vice generator barrel 2 with communicating pipe 3, fix on ground with rag bolt 25, it arranges sediment extractor 4 and main valve 12, vice valve 15 of slagging tap in the main and vice generator barrel respectively and is connected, the carbide slag separates for waste residue and retrieval and utilization water in sediment water separator 5, the waste residue is discharged into outdoor carbide slag hole through automatic slag discharge pipe in, the reuse water is pumped to water tank 6 by water pump 22, supply generator and cooling washing tower to use. The outer part of the cylinder is provided with a bimetallic thermometer 19, a U-shaped pressure gauge 20 and a safety water seal 21, and the upper end of the main generator cylinder is connected with the charging control valve 7. A charging groove 9, an anti-explosion electromagnetic vibrator 10, a storage hopper 11, a charging valve 12, a calcium carbide bucket 13 and a bucket support 14 are arranged on the charging control valve 7, a discharge valve 15 is arranged at the bottom of the calcium carbide bucket 13, the discharge valve 15 and the charging valve 12 are opened when the calcium carbide bucket 13 is in place, calcium carbide is placed into the storage hopper 11, and when the calcium carbide bucket 13 is moved away, the charging valve 12 closes and cuts off an air inlet of the storage hopper 11; the discharge valve 15 is closed as the bottom of the calcium carbide bucket 2. The storage hopper 11 is provided with a nitrogen injection device 16 for injecting nitrogen gas to replace the exhaust air. The secondary generator cylinder 2 is connected with the cooling washing tower 8, the cooling washing tower 8 roughly processes products, the next working procedure is connected, and the pipeline 22 is arranged as required.
The embodiment has the following advantages: 1. the auxiliary generator cylinder is arranged, so that the effective gas generation extraction rate of the calcium carbide is generally over 97 percent, and the energy is greatly saved; 2. because the feeding device comprises a feeding tank, an anti-explosion electromagnetic vibrator, a material storage hopper, a feeding valve, a calcium carbide bucket and a bucket support, the anti-explosion electromagnetic vibrator automatically controls the calcium carbide feeding amount of the vibrating feeding tank, the labor intensity of workers is reduced, and the economic benefit is remarkable; 3. the safety low-pressure operation is realized, the working pressure is 4-7 Kpa, and compared with the working pressure of 800-1000 Kpa of the traditional open type process, the safety is greatly improved; 4. the material is fed in a closed manner, and no dust exists in the whole production process; 5. the storage hopper is filled with nitrogen to replace exhausted air, so that the device is safe and the service life of the device is prolonged, and secondary reuse water accounts for 30-40% of the total water consumption to achieve the purpose of saving water.
In addition to the above embodiments, the present invention may have other embodiments. All the technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope claimed by the present invention.

Claims (8)

1. The utility model provides a full low pressure closed acetylene gas generator of taking vice generator which characterized in that: the generator comprises a generator barrel, the generator barrel comprises a main generator barrel and an auxiliary generator barrel, the main generator barrel and the auxiliary generator barrel are connected through a communicating pipe, slag discharging devices are arranged in the main generator barrel and the auxiliary generator barrel, the slag discharging devices are connected with a slag-water separator, the slag-water separator is connected with a water tank, a feeding device is connected to the upper end of the main generator barrel, a feeding port of the main generator barrel is provided with a feeding control valve, and a cooling washing tower is connected to the upper end of the auxiliary generator barrel.
2. An all-low pressure hermetic acetylene generator with secondary generator as claimed in claim 1, characterized in that: the feeding device comprises a feeding tank, an anti-explosion electromagnetic vibrator, a material storage hopper, a feeding valve, a calcium carbide bucket and a bucket support, wherein a discharge valve is arranged at the bottom of the calcium carbide bucket, and the feeding valve is arranged between the material storage hopper and the calcium carbide bucket.
3. An all-low pressure hermetic acetylene generator with secondary generator as claimed in claim 2, characterized in that: one end of the feeding tank is connected with the material storage hopper, the other end of the feeding tank is connected with the feeding port of the main generator cylinder, and the explosion-proof electromagnetic vibrator is arranged on the feeding tank.
4. An all-low pressure hermetic acetylene generator with secondary generator as claimed in claim 2, characterized in that: and a nitrogen injection device is arranged on the side wall of the lower part of the storage hopper.
5. An all-low pressure hermetic acetylene generator with secondary generator as claimed in claim 1, characterized in that: the slag extractor in the main generator cylinder and the slag-water separator are provided with a main slag discharging valve, and the slag extractor in the auxiliary generator cylinder and the slag-water separator are provided with an auxiliary slag discharging valve.
6. An all-low pressure hermetic acetylene generator with secondary generator as claimed in claim 1, characterized in that: and a thermometer, a pressure gauge and a safety water seal device are arranged outside the main generator cylinder and the auxiliary generator cylinder.
7. An all-low pressure hermetic acetylene generator with secondary generator as claimed in claim 1, characterized in that: the slag-water separator is provided with a water pump, the water pump is connected with the water tank, the cooling washing tower is arranged above the auxiliary generator barrel, and the water tank is connected with the main generator barrel and the cooling washing tower through pipelines.
8. An all-low pressure hermetic acetylene generator with secondary generator as claimed in claim 1, characterized in that: supporting legs are arranged at the bottoms of the main generator cylinder and the auxiliary generator cylinder, and the bottoms of the supporting legs are fixed on the ground through foundation bolts.
CN201921932416.1U 2019-11-11 2019-11-11 Full-low-pressure closed acetylene generator with auxiliary generator Active CN211339399U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921932416.1U CN211339399U (en) 2019-11-11 2019-11-11 Full-low-pressure closed acetylene generator with auxiliary generator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921932416.1U CN211339399U (en) 2019-11-11 2019-11-11 Full-low-pressure closed acetylene generator with auxiliary generator

Publications (1)

Publication Number Publication Date
CN211339399U true CN211339399U (en) 2020-08-25

Family

ID=72129997

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921932416.1U Active CN211339399U (en) 2019-11-11 2019-11-11 Full-low-pressure closed acetylene generator with auxiliary generator

Country Status (1)

Country Link
CN (1) CN211339399U (en)

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