CN211337699U - Intelligent monitoring system for wheel conveyor - Google Patents
Intelligent monitoring system for wheel conveyor Download PDFInfo
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- CN211337699U CN211337699U CN201921739274.7U CN201921739274U CN211337699U CN 211337699 U CN211337699 U CN 211337699U CN 201921739274 U CN201921739274 U CN 201921739274U CN 211337699 U CN211337699 U CN 211337699U
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Abstract
The utility model discloses a wheeled conveyor intelligent monitoring system, including driving state monitoring sensor, brake state sensor, taut state sensor, conveyer comprehensive protection sensor 4, wheeled conveyor intelligence patrol and examine robot, wheel pair state centralized monitoring device, programmable logic controller, industrial control computer and remote monitoring cloud platform. The utility model has the advantages that to wheeled conveyer characteristics, realized wheeled conveyer's state monitoring requirement, patrol and examine the full state monitoring that has realized wheeled conveyer along the line of robot through wheel pair centralized monitoring and intelligence, adopt on-the-spot + long-range mode that combines, not only realize the on-the-spot monitoring and report to the police, can also realize long-range big data analysis.
Description
Technical Field
The invention relates to a conveyor monitoring system, in particular to a wheel conveyor running state monitoring system.
Background
The invention discloses a state monitoring and controlling device suitable for the characteristics of a wheel conveyor, which is beneficial to safer and more reliable operation of the wheel conveyor.
Disclosure of Invention
The invention aims to provide an intelligent monitoring system of a wheel conveyor, and the technical scheme of the intelligent monitoring system is as follows: the intelligent monitoring system for the wheel conveyor comprises a driving state monitoring sensor 1, a braking state sensor 2, a tensioning state sensor 3, a conveyor comprehensive protection sensor 4, a wheel conveyor intelligent inspection robot 5, a wheel set state centralized monitoring device 6, a programmable logic controller 7, an industrial control computer 8 and a remote monitoring cloud platform 9.
The driving state monitoring sensor comprises a motor active power transmitter 10, a motor winding temperature sensor 11, a motor bearing temperature sensor 12 and a motor bearing vibration sensor 13. The motor winding temperature sensor 11 and the motor bearing temperature sensor 12 adopt PT100 sensors, and the motor bearing vibration sensor 13 adopts a one-way acceleration sensor.
The brake state sensor 2 comprises a brake oil pressure sensor 14 and a brake shoe gap sensor 15, wherein the brake oil pressure sensor 14 adopts a resistance strain type pressure sensor, and the brake shoe gap sensor 15 adopts a proximity switch and is used for measuring the gap between a brake shoe and a brake disc;
the tensioning state sensor 3 comprises a steel wire rope tensioning force sensor 16, a conveyer belt tensioning force sensor 17 and a conveyer belt tensioning displacement sensor 18; the steel wire rope tension sensor 16 and the conveyer belt tension sensor 17 adopt S-shaped tension transmitters, and the tension displacement sensor 18 adopts a stay wire type displacement sensor.
The conveyor comprehensive protection sensor 4 comprises a deviation sensor 19, an emergency stop switch 20, a speed sensor 21, a smoke temperature sensor 22, a stacking sensor 23 and a tape tearing sensor 24; the intelligent inspection robot for the wheel conveyor 5 is used for inspecting the state of the wheel conveyor along the line.
The programmable logic controller 7 comprises an input/output channel 25, a processor 26 and a communication gateway 27, wherein the input/output channel 25 acquires signals of the driving state monitoring sensor 1, the braking state sensor 2, the tensioning state sensor 3 and the conveyor comprehensive protection sensor 4, and the signals are processed, judged and controlled by the processor 26 for output; the communications gateway 27 supports an ethernet communications interface and is responsible for transmitting data from the processor 26 to the industrial control computer 8.
The industrial control computer 8 collects communication signals transmitted by the intelligent inspection robot 5 of the wheel conveyor, the wheel set state centralized monitoring device 6 and the programmable logic controller 7, and analyzes and processes the signals.
The invention has the advantages that:
1) the monitoring system is different from the traditional belt conveyor monitoring system, combines the characteristics of a wheel conveyor, and meets the condition monitoring requirement of the wheel conveyor.
2) The wheel set centralized monitoring and the line inspection of the intelligent inspection robot realize the full-state monitoring of the wheel conveyor.
3) By adopting a field and remote combination mode, the on-site monitoring alarm is realized, and the remote big data analysis can be realized.
Drawings
Fig. 1 is a schematic diagram of the intelligent monitoring system for the wheel conveyor.
Detailed Description
The invention will be further described with reference to specific embodiments, and the advantages and features of the invention will become apparent as the description proceeds. These examples are illustrative only and do not limit the scope of the present invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications may be made without departing from the spirit and scope of the invention.
Referring to fig. 1, the invention relates to an intelligent monitoring system for a wheel conveyor, which comprises a driving state monitoring sensor 1, a braking state sensor 2, a tensioning state sensor 3, a conveyor comprehensive protection sensor 4, a wheel conveyor intelligent inspection robot 5, a wheel pair state centralized monitoring device 6, a programmable logic controller 7, an industrial control computer 8 and a remote monitoring cloud platform 9.
The driving state monitoring sensor comprises a motor active power transmitter 10, a motor winding temperature sensor 11, a motor bearing temperature sensor 12 and a motor bearing vibration sensor 13. The motor winding temperature sensor 11 and the motor bearing temperature sensor 12 adopt PT100 sensors, and the motor bearing vibration sensor 13 adopts a one-way acceleration sensor.
The brake state sensor 2 comprises a brake oil pressure sensor 14 and a brake shoe gap sensor 15, wherein the brake oil pressure sensor 14 adopts a resistance strain type pressure sensor, and the brake shoe gap sensor 15 adopts a proximity switch and is used for measuring the gap between a brake shoe and a brake disc;
the tensioning state sensor 3 comprises a steel wire rope tensioning force sensor 16, a conveyer belt tensioning force sensor 17 and a conveyer belt tensioning displacement sensor 18; the steel wire rope tension sensor 16 and the conveyer belt tension sensor 17 adopt S-shaped tension transmitters, and the tension displacement sensor 18 adopts a stay wire type displacement sensor.
The conveyor comprehensive protection sensor 4 comprises a deviation sensor 19, an emergency stop switch 20, a speed sensor 21, a smoke temperature sensor 22, a stacking sensor 23 and a tape tearing sensor 24; the intelligent inspection robot for the wheel conveyor 5 is used for inspecting the state of the wheel conveyor along the line.
The programmable logic controller 7 comprises an input/output channel 25, a processor 26 and a communication gateway 27, wherein the input/output channel 25 acquires signals of the driving state monitoring sensor 1, the braking state sensor 2, the tensioning state sensor 3 and the conveyor comprehensive protection sensor 4, and the signals are processed, judged and controlled by the processor 26 for output; the communications gateway 27 supports an ethernet communications interface and is responsible for transmitting data from the processor 26 to the industrial control computer 8.
The industrial control computer 8 collects communication signals transmitted by the intelligent inspection robot 5 of the wheel conveyor, the wheel set state centralized monitoring device 6 and the programmable logic controller 7, and analyzes and processes the signals.
Claims (1)
1. An intelligent monitoring system of a wheel conveyor is characterized by comprising a driving state monitoring sensor, a braking state sensor, a tensioning state sensor, a conveyor comprehensive protection sensor, an intelligent inspection robot of the wheel conveyor, a wheel set state centralized monitoring device, a programmable logic controller, an industrial control computer and a remote monitoring cloud platform; the driving state monitoring sensor comprises a motor active power transmitter, a motor winding temperature sensor, a motor bearing temperature sensor and a motor bearing vibration sensor; a PT100 sensor is adopted as a motor winding temperature sensor and a motor bearing temperature sensor, and a unidirectional acceleration sensor is adopted as a motor bearing vibration sensor; the brake state sensor comprises a brake oil pressure sensor and a brake shoe gap sensor, the brake oil pressure sensor adopts a resistance strain type pressure sensor, and the brake shoe gap sensor adopts a proximity switch and is used for measuring the gap between a brake shoe and a brake disc; the tensioning state sensor comprises a steel wire rope tensioning force sensor, a conveying belt tensioning force sensor and a conveying belt tensioning displacement sensor; the steel wire rope tension sensor and the conveyer belt tension sensor adopt S-shaped tension transmitters, and the tension displacement sensor adopts a stay wire type displacement sensor; the conveyor comprehensive protection sensor comprises a deviation sensor, an emergency stop switch, a speed sensor, a smoke temperature sensor, a stacking sensor and a tape tearing sensor; the intelligent inspection robot for the wheel conveyor inspects the state of the wheel conveyor along the line; the programmable logic controller comprises an input/output channel, a processor and a communication gateway, wherein the input/output channel acquires signals of a driving state monitoring sensor, a braking state sensor, a tensioning state sensor and a conveyor comprehensive protection sensor, and the signals are processed, judged and controlled by the processor to be output; the communication gateway supports an Ethernet communication interface and is responsible for transmitting data from the processor to the industrial control computer; the industrial control computer collects the communication signals transmitted by the intelligent inspection robot of the wheel conveyor, the wheel set state centralized monitoring device and the programmable logic controller, and analyzes and processes the signals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921739274.7U CN211337699U (en) | 2019-10-17 | 2019-10-17 | Intelligent monitoring system for wheel conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921739274.7U CN211337699U (en) | 2019-10-17 | 2019-10-17 | Intelligent monitoring system for wheel conveyor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211337699U true CN211337699U (en) | 2020-08-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921739274.7U Active CN211337699U (en) | 2019-10-17 | 2019-10-17 | Intelligent monitoring system for wheel conveyor |
Country Status (1)
| Country | Link |
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| CN (1) | CN211337699U (en) |
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2019
- 2019-10-17 CN CN201921739274.7U patent/CN211337699U/en active Active
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