CN211334252U - A rubber tablet press for on reclaimed rubber automation line - Google Patents
A rubber tablet press for on reclaimed rubber automation line Download PDFInfo
- Publication number
- CN211334252U CN211334252U CN201921397882.4U CN201921397882U CN211334252U CN 211334252 U CN211334252 U CN 211334252U CN 201921397882 U CN201921397882 U CN 201921397882U CN 211334252 U CN211334252 U CN 211334252U
- Authority
- CN
- China
- Prior art keywords
- baffle
- tablet press
- rubber
- driving mechanism
- pinch roller
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/24—Calendering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
Abstract
The utility model discloses a rubber tablet press used on an automatic reclaimed rubber production line, wherein a width adjusting device is arranged at a feed inlet, the width adjusting device comprises a first baffle and a second baffle which are arranged oppositely, and one side of the first baffle and one side of the second baffle are respectively connected with a first driving mechanism and a second driving mechanism; a camera is arranged at the feed inlet and is connected with a control module, and the control module is also connected with the main motor, the first driving mechanism and the second driving mechanism; the camera transmits the image information to the control module by shooting the image information of the feeding hole, the control module makes corresponding feedback according to the image information, controls the main motor and the driving motors of the first baffle and the second baffle, realizes full-automatic control of discharging speed and discharging width, and can effectively solve the problem of film disconnection when the feeding is insufficient by controlling the discharging speed and the discharging width.
Description
Technical Field
The utility model relates to a reclaimed rubber production facility field, in particular to a rubber tablet press for reclaimed rubber automation line is last.
Background
At present, the utilization of waste rubber in China is mainly divided into three blocks: retreading a tire, producing rubber powder and producing reclaimed rubber. Among them, the most rapidly developed is the reclaimed rubber industry, which utilizes waste rubber up to 80% of the total utilization. The reclaimed rubber is made in the field of waste rubber utilization in China, and has certain existing value: firstly, reclaimed rubber and other rubber are superior in quality, some common rubber products can be produced by singly using the reclaimed rubber, the extrusion and calendering performance of rubber materials can be effectively improved after partial reclaimed rubber is mixed in natural rubber, and the index influence is small; secondly, the method is inseparable from the effort and the self-discipline of the enterprises in the industry. In the past, secondary pollution is necessarily associated with reclaimed rubber, which is the reason why some views in China object to the development of reclaimed rubber. Through technological innovation in recent years, the reclaimed rubber production process is changed from the original water-oil method and the original oil method into the existing high-temperature dynamic method, the waste gas is intensively discharged, treated and recycled, pollution-free and pollution-free production is basically realized, the production technology reaches the international advanced level, and the production technology is advancing towards the green environmental protection direction. Recently, the institute of rubber industry in China issued "independent standards for safe, environment-friendly and clean production (trial) in the integrated waste rubber utilization industry", which are drafted by the integrated waste rubber utilization, will certainly promote the healthy development of the reclaimed rubber industry.
However, in the present day when the reclaimed rubber industry is rapidly developed, how to perform the sheet processing on the reclaimed rubber after refining and how to perform more detailed and comprehensive automatic control on a reclaimed rubber tablet press are not considered in the production link.
In addition, on the automatic production line of rubber, the tablet press belongs to vital equipment, and the feeding width of current tablet press is all fixed, can't realize automatically regulated, when the feeding is not enough, causes the film to break off easily.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem that the current rubber tablet press caused the film disconnection easily when the feeding was not enough, the utility model provides a can the automatically regulated feeding width's rubber tablet press.
In order to realize the purpose, the utility model provides a technical scheme is: a rubber tablet press for an automatic reclaimed rubber production line comprises a base, wherein a main motor is fixed on the base and connected with a tablet press device, a feed inlet is formed above the tablet press device, a width adjusting device is arranged at the feed inlet and comprises a first baffle and a second baffle which are oppositely arranged, one side of the first baffle and one side of the second baffle are respectively connected with a first driving mechanism and a second driving mechanism, and the first baffle and the second baffle are drawn by the first driving mechanism and the second driving mechanism to reciprocate horizontally; the feeding port is provided with a camera which is connected with a control module, and the control module is further connected with the main motor and the first driving mechanism and the second driving mechanism.
In the above technical solution, the first driving mechanism includes a first motor, and the first motor is connected with the first baffle through a screw rod.
Furthermore, the second driving mechanism comprises a second motor, and the second motor is connected with the second baffle through a screw rod.
In the technical scheme, the tabletting device comprises a driving pressing wheel and a driven pressing wheel, the driving pressing wheel is connected with the main motor, and a gap is formed between the driving pressing wheel and the driven pressing wheel.
In the above technical scheme, further, the driven pinch roller is arranged on a frame of the tabletting device, sliding grooves are formed in two sides of the frame of the tabletting device, sliding blocks are arranged on two sides of the driven pinch roller, the sliding blocks are clamped in the sliding grooves, and the driven pinch roller can slide in the sliding grooves along with the sliding blocks.
On the basis of the technical scheme, one side of the sliding block is provided with a pushing device, the pushing device comprises a pushing motor, the pushing motor is connected with a screw rod, and the screw rod is connected with the sliding block in a contact mode.
As a preferred technical scheme, the driving pinch roller and the driven pinch roller are both connected with cooling water pipes.
In the above technical solution, preferably, the top portions of the first baffle plate and the second baffle plate are provided with guide plates inclined outward.
As a preferred technical scheme, two sections of arc-shaped grooves are formed at the bottoms of the first baffle and the second baffle, and the grooves correspond to the driving pinch roller and the driven pinch roller.
In the above technical solution, preferably, the control module is a PLC controller.
The utility model discloses beneficial effect for prior art is: the rubber tablet press is characterized in that a camera is additionally arranged at a feed port, the camera is connected with a control module, and in addition, a first baffle and a second baffle which can do reciprocating motion are arranged at the feed port to realize the adjustment of the feed width; the camera transmits the image information to the control module by shooting the image information of the feeding hole, the control module makes corresponding feedback according to the image information, controls the main motor and the driving motors of the first baffle and the second baffle, realizes full-automatic control of discharging speed and discharging width, and can effectively solve the problem of film disconnection when the feeding is insufficient by controlling the discharging speed and the discharging width.
Drawings
FIG. 1 is an overall structure of the present invention;
FIG. 2 is a partial block diagram;
FIG. 3 is a block diagram of the width adjustment mechanism;
fig. 4 is an overall side view of the present invention.
Detailed Description
The following describes the present invention with reference to the accompanying drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features related to the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
As shown in fig. 1 and 2, a rubber tablet press for reclaimed rubber automation line is last, which comprises a base 1, be fixed with main motor 2 on base 1, the output shaft of main motor 2 has braking system 31 and speed reducer 32, main motor 2 is connected with film clamp after through above-mentioned arresting gear, film clamp includes initiative pinch roller 41 and driven pinch roller 42, initiative pinch roller 41 is connected with main motor 2, main motor 2 rotates and drives initiative pinch roller 41 and rotate, there is the gap between initiative pinch roller 41 and the driven pinch roller 42, the material passes the effect that realizes the preforming between the gap.
A feeding hole is formed above the tabletting device, a width adjusting device is arranged at the feeding hole, the width adjusting device comprises a first baffle 51 and a second baffle 52 which are arranged oppositely, and the first baffle 51 and the second baffle 52 have the same structure and the same driving structure and driving mode, so in this embodiment, the first baffle 51 and the driving device thereof are used for illustration, and the description is avoided.
As shown in fig. 3, two sections of arc-shaped grooves are formed at the bottom of the first baffle 51, the grooves correspond to the driving pinch roller 41 and the driven pinch roller 42, and thus the grooves can be perfectly clamped above the driving pinch roller 41 and the driven pinch roller 42, but a certain gap is left between the two to prevent the first baffle 51 from rubbing against the grooves, which affects the normal operation of the driving pinch roller 41 and the driven pinch roller 42, in addition, a guide plate 511 inclined to the outside is arranged at the top of the first baffle 51, the guide plate 511 can conveniently guide materials into the tabletting device to prevent the leakage of the materials, one side of the first baffle 51 is connected with a first motor 61 as a first driving mechanism, the first motor 61 is connected with the first baffle 51 through a screw rod 62, a slide block 63 is fixed on the first baffle 51, the first motor 61 rotates to drive the screw rod 62 to rotate, thereby driving the slide block 63 to slide, and further drive the first baffle 51 to reciprocate, by adjusting the distance between the first 51 and second 52 baffles, the width of the feed material, and thus the width of the rubber being extruded from the sheeter, can be adjusted.
In addition, still install camera 7 in feed inlet department, camera 7 is connected with control module, and control module still is connected with the driving motor of main motor 2 and first baffle 51 and second baffle 52, and control module controls the rotational speed of initiative pinch roller 41 through the rotation of control main motor 2, thereby controls the feeding width through controlling the driving motor of first baffle 51 and second baffle 52 and controlling the distance between first baffle 51 and the second baffle 52. In this embodiment, the control module adopts the PLC controller, specifically can adopt the model that siemens company produced is the PLC of SM331, it should be explained here that, although it is the PLC of SM331 to come as control module to adopt in this embodiment, but the utility model discloses a protection scope is not limited to this, and the PLC of other models or the device, equipment or the chip that can regard as control module are all in the utility model discloses a protection scope.
The camera 7 transmits image information to the PLC controller by shooting the image information of the feeding hole, the PLC controller makes corresponding feedback according to the image information, controls the main motor 2 and the driving motors of the first baffle 51 and the second baffle 52, realizes full-automatic control of discharging speed and discharging width, and can effectively solve the problem of film disconnection when the feeding is insufficient by controlling the discharging speed and the discharging width.
For example, the control method is illustrated below, the camera judges the amount of the material by detecting the proportion of the material at the feed inlet in the whole shooting range, when the amount of the material is lower than 70%, the PLC sends a frequency reduction command to the main motor 2 frequency converter, when the amount of the material is lower than 40%, the PLC sends a 0hz command to the main motor 2 frequency converter, and the main motor 2 realizes braking. Conversely, when the charge is higher than 70%, the PLC will increase the frequency of the frequency converter of the main motor 2 and the speed of the main motor will increase.
The camera 7 measures the feeding width of the feeding port at the same time, when the film width needs to be adjusted, the width parameter corresponding to the interface can be modified, the width adjusting system receives pulse signals through the driving motors of the first baffle 51 and the second baffle 52 at the same time, and synchronously drives the screw rods connected with the first baffle 51 and the second baffle 52 to rotate to change the distance between the width adjusting baffles, so that the width of the reclaimed rubber film is changed
As shown in fig. 4, the driven pressing wheel 42 is arranged on the tabletting device frame 8, sliding grooves 81 are formed on two sides of the tabletting device frame 8, sliding blocks 421 are arranged on two sides of the driven pressing wheel 42, the sliding blocks 421 are clamped in the sliding grooves 81, the driven pressing wheel 42 can slide in the sliding grooves 81 along with the sliding blocks 421, a pushing device is arranged on one side of the sliding blocks 421, the pushing device comprises a pushing motor 91, the pushing motor 91 is electrically connected with a PLC controller, an output shaft of the pushing motor 91 is connected with a lead screw 92, the lead screw 92 is connected with the sliding blocks 421 in a contact manner, the rotation of the pushing motor 91 can drive the lead screw 92 to spirally rotate and push out, so as to push the sliding blocks 421 to move forwards, further drive the driven pressing wheel 42 to approach the driving pressing wheel 41, reduce the gap between the driven pressing wheel and the driving wheel, reduce the thickness of the rubber tabletting, when, therefore, the driven pinch roller 42 can be automatically extruded by the rubber when the rubber passes through the gap, so that the gap between the driving pinch roller 41 and the driven pinch roller 42 is increased, and the thickness of a rubber pressing sheet is increased.
In addition, cooling water pipe 10 is connected to both driving pressure wheel 41 and driven pressure wheel 42, and circulating water is introduced into cooling water pipe 10 to perform a cooling function.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is to be accorded the full scope of the claims.
Claims (10)
1. The utility model provides a rubber tablet press for regenerating glue on automatic production line, includes the base, be fixed with main motor on the base, main motor is connected with film clamp, film clamp's top is equipped with feed inlet, its characterized in that: a width adjusting device is arranged at the feed inlet and comprises a first baffle and a second baffle which are oppositely arranged, a first driving mechanism and a second driving mechanism are respectively connected to one side of the first baffle and one side of the second baffle, and the first baffle and the second baffle do reciprocating motion in the horizontal direction under the traction of the first driving mechanism and the second driving mechanism; the feeding port is provided with a camera which is connected with a control module, and the control module is further connected with the main motor and the first driving mechanism and the second driving mechanism.
2. A rubber tablet press according to claim 1, characterized in that: the first driving mechanism comprises a first motor, and the first motor is connected with the first baffle through a screw rod.
3. A rubber tablet press according to claim 1, characterized in that: the second driving mechanism comprises a second motor, and the second motor is connected with the second baffle through a screw rod.
4. A rubber tablet press according to claim 1, characterized in that: the tabletting device comprises a driving pressing wheel and a driven pressing wheel, the driving pressing wheel is connected with the main motor, and a gap is formed between the driving pressing wheel and the driven pressing wheel.
5. A rubber tablet press according to claim 4, characterized in that: the driven pinch roller is arranged on the tabletting device frame, sliding grooves are formed in two sides of the tabletting device frame, sliding blocks are arranged on two sides of the driven pinch roller and clamped in the sliding grooves, and the driven pinch roller can slide in the sliding grooves along with the sliding blocks.
6. A rubber tablet press according to claim 5, characterized in that: one side of slider is equipped with thrust unit, thrust unit includes push motor, push motor is connected with the lead screw, the lead screw with the slider contact is connected.
7. A rubber tablet press according to claim 4, characterized in that: and the driving pinch roller and the driven pinch roller are connected with cooling water pipes.
8. A rubber tablet press according to claim 4, characterized in that: and guide plates inclining outwards are arranged at the tops of the first baffle plate and the second baffle plate.
9. A rubber tablet press according to claim 4, characterized in that: two sections of arc-shaped grooves are formed in the bottoms of the first baffle and the second baffle and correspond to the driving pinch roller and the driven pinch roller.
10. A rubber tablet press according to any one of claims 1-9, characterized in that: the control module is a PLC controller.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921397882.4U CN211334252U (en) | 2019-08-27 | 2019-08-27 | A rubber tablet press for on reclaimed rubber automation line |
| PCT/CN2019/104664 WO2021035792A1 (en) | 2019-08-27 | 2019-09-06 | Rubber pressing machine for automatic production line for reclaimed rubber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921397882.4U CN211334252U (en) | 2019-08-27 | 2019-08-27 | A rubber tablet press for on reclaimed rubber automation line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211334252U true CN211334252U (en) | 2020-08-25 |
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ID=72100078
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921397882.4U Active CN211334252U (en) | 2019-08-27 | 2019-08-27 | A rubber tablet press for on reclaimed rubber automation line |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN211334252U (en) |
| WO (1) | WO2021035792A1 (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020087702A (en) * | 2001-05-16 | 2002-11-23 | 재단법인 포항산업과학연구원 | Bar size measuring system and therein method in forging process |
| CN105414049B (en) * | 2015-11-26 | 2017-10-13 | 金辉 | A kind of sorting unit of different sized products |
| CN105414047A (en) * | 2015-11-26 | 2016-03-23 | 荣昌精密机械(苏州)有限公司 | Full-automatic online size separation mechanism |
| CN106042327B (en) * | 2016-07-15 | 2018-01-30 | 重庆大学 | A kind of tire base width detection and transfer rate control method and detecting and controlling system |
| CN208197375U (en) * | 2018-04-28 | 2018-12-07 | 常州协昌橡塑有限公司 | Rubber sheet press |
-
2019
- 2019-08-27 CN CN201921397882.4U patent/CN211334252U/en active Active
- 2019-09-06 WO PCT/CN2019/104664 patent/WO2021035792A1/en active Application Filing
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| Publication number | Publication date |
|---|---|
| WO2021035792A1 (en) | 2021-03-04 |
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