CN211323013U - Ball-shaped ball forming device of automatic filling and ball wrapping machine - Google Patents

Abstract

The utility model relates to a ball-shaped forming device of an automatic filling and ball-wrapping machine. The ball-shaped ball forming device is characterized by comprising a forming motor, a concave ball die mechanism consisting of four 1/4 concave ball dies, a concave ball die cam driving mechanism and a driving part, wherein the four concave ball die cam driving mechanism and the driving part are used for respectively controlling the four 1/4 concave ball dies to open and close, the concave ball die mechanism consists of a concave ball die rail sleeve, a concave ball die positioning pipe, an upper left concave ball die, a lower right concave ball die, a left concave ball die, a right concave ball die, a lower left concave ball die and a right concave ball die, the concave ball die positioning pipe is positioned at the symmetrical center of the concave ball die rail sleeve, and 1/4 spherical surfaces of the upper left concave ball die, the right concave ball die, the left concave ball die, the right concave ball die and the 1/4 concave ball die. The utility model discloses under the concentric condition that sets up in filling material bucket and thick liquids bucket, can guarantee to irritate filling package thick liquids pill action accurate cooperation each other, drive mechanism is simple again, fault rate and with low costs, and the ball size of making simultaneously is unanimous, and ball circularity standard.

Description

Ball-shaped ball forming device of automatic filling and ball wrapping machine

Technical Field

The invention relates to the field of food machinery, in particular to a ball-shaped ball forming device of an automatic filling and ball wrapping machine.

Background

With the improvement of life quality of people, the requirements of people on food varieties tend to be diversified, such as: stuffed fish balls, stuffed beef balls, stuffed rice dumplings and the like. However, in the existing equipment technology, the automatic filling and pill wrapping machine has various products, and is mainly used for industrial production in food factories. The following disadvantages exist in these automatic filling and pill-making machines: 1. the stuffing barrel is not concentrically arranged in the slurry barrel, so that the volume of the whole machine structure is larger; 2. the method has the advantages that a long screw type flood dragon mode is adopted for extruding the slurry and the stuffing, when no raw material exists in the slurry barrel and the stuffing barrel, the amount of the raw material left in the screw type flood dragon is too large, less raw material is 3-4 kg, more raw material is 5-6 kg, and great waste is caused; 3. because the stuffing barrel is not concentrically arranged in the slurry barrel, the actions of filling, coating and discharging the slurry are mutually and accurately matched, so that the complex failure rate of a transmission mechanism is high, and the cost is high; 4. the slurry and the stuffing are respectively prepared by a special slurry stirrer and a special stuffing crusher, and then the slurry and the stuffing are respectively poured into a slurry barrel and a stuffing barrel, so that the work is complicated, the labor and the time are consumed, and the labor cost is high; 5. after the work is finished, a layer of thick slurry is adhered to the inner wall of the slurry barrel and the bottom surface of the cone, and the waste is serious; 6. the stuffing barrel cannot be concentrically arranged in the slurry barrel, and the transmission mechanism is complicated, so that the stuffing barrel cannot be miniaturized, and cannot be applied to common eating houses and families; 7. lack of aesthetic appearance; 8. the slurry barrel cannot be automatically cleaned after the work is finished; 9. the prepared balls are uneven in size and large in deviation of roundness of the balls.

Disclosure of Invention

In order to overcome the defects of the prior art, the inventor invents a brand-new automatic filling and ball wrapping machine, and in order to better match with the brand-new structure and part of requirements of the machine, the invention comprises the following steps: under the condition that filling barrel and thick liquids barrel are arranged concentrically, the filling, wrapping and thick liquids are guaranteed to be matched with each other accurately, the transmission mechanism is simple, the failure rate is high, the cost is low, the sizes of the manufactured balls are consistent, and the roundness standard of the balls is required to develop a ball-shaped ball forming device which can meet the requirements and is suitable for the machine.

In order to achieve the above object, the present invention is achieved by the following means. A ball-shaped ball forming device of an automatic filling and ball wrapping machine is characterized in that the ball-shaped ball forming device comprises a forming motor, a concave ball die mechanism consisting of four 1/4 concave ball dies, a concave ball die cam driving mechanism and a transmission piece, wherein the four concave ball die cam driving mechanism and the transmission piece are used for respectively controlling the four 1/4 concave ball dies to open and close, the concave ball die mechanism consists of a concave ball die rail sleeve, a concave ball die positioning pipe, an upper left concave ball die, a lower right concave ball die, a left concave ball die, a right concave ball die, a lower left concave ball die, a lower right concave ball die, a concave ball die positioning pipe and a concave ball die positioning pipe, the concave ball die positioning pipe is positioned at the symmetrical center of the concave ball die rail sleeve, 1/4 concave ball surfaces of the upper left concave ball die, the lower right concave ball die, two upper concave ball die deflector rod elongated holes are formed in two sides of the symmetrical center of the concave ball die rail sleeve along the length direction, and the other side surfaces of the two Two longitudinal holes of a lower concave ball mould deflector rod are arranged in the vertical direction, each upper/lower concave ball mould deflector rod passes through the corresponding longitudinal hole and is respectively positioned on four 1/4 concave ball moulds, the extending end of each concave ball mould deflector rod is positioned with a cam groove roller, the upper or lower surface of the concave ball mould rail sleeve is also provided with symmetrical connecting pieces for fixing the concave ball mould mechanism, the whole concave ball mould mechanism is limited in a slurry outlet positioning ring of a slurry barrel through a concave ball mould positioning pipe and is locked on a frame shell and the slurry barrel through the connecting pieces on the concave ball mould rail sleeve by fasteners, the concave ball mould cam driving mechanism consists of two symmetrical upper and lower 1/4 concave ball mould cams, two symmetrical lower and left and right 1/4 concave ball mould cams and two forming transmission shafts, the upper and left and right 1/4 concave ball mould cams are positioned on one forming transmission shaft, the lower and left and right 1/4 concave ball mould cams are positioned on the other forming transmission shaft, the filling machine is characterized in that the filling machine is arranged on the two sides of a concave ball die rail sleeve in the length direction through two bearings with seats positioned at the bottom of a rack, cam groove rollers on the extending ends of four 1/4 concave ball die deflector rods are embedded into respective cam grooves, a transmission piece is composed of a forming driving gear positioned on a forming motor shaft and forming driven gears respectively positioned on two forming transmission shafts, the forming driven gears on the two forming transmission shafts are meshed with each other, the forming driving gear is meshed with one of the forming driven gears, and in order to ensure accurate actions of filling, coating and pulp discharging, a transmission wheel is positioned on one forming transmission shaft on one side close to a filling cam and is in transmission connection with the transmission wheel positioned on the filling transmission shaft through a transmission belt or a chain.

Furthermore, in order to prevent the slurry from being adhered to 1/4 concave ball molds when demolding is carried out after the ball molding, a mold fog generating system is additionally arranged in the ball-shaped ball molding device and comprises four atomizing nozzles arranged on two pairs of upper and lower 1/4 concave ball molds and the inner surfaces of the four atomizing nozzles are opposite, four atomizing pump push rods penetrating through push rod abdicating holes and positioned on four 1/4 concave ball molds, four atomizing pumps positioned on the upper and lower outer surfaces of two ends of a concave ball mold rail sleeve, atomizing water connectors positioned at the ends of the four 1/4 concave ball molds and a water tank, a through hole is arranged in each 1/4 concave ball mold to communicate the atomizing nozzles with the atomizing water connectors, a water outlet provided with a sealing rotary cover and an atomizing water distribution row with four outlets are arranged at the bottom of the water tank, a water injection port provided with a ventilation cover is arranged at the top of the water tank, and is exposed outside a rack shell so as to facilitate water injection, the water inlet of every atomizing pump passes through hose connection in atomizing water diversion row, and the delivery port of every atomizing pump passes through hose connection in atomizing water swivel that corresponds separately, the frame shell is arranged in to the water tank, the push rod hole of stepping down is opened and is set up on the both sides of concave ball mould rail cover symmetric center, and the push rod hole of stepping down that has four rectangular shapes is opened respectively along length direction.

For a better understanding of the invention, reference will now be made to the following description taken in conjunction with the accompanying drawings and specific embodiments thereof.

Drawings

FIG. 1 is a schematic diagram of the internal structure of the automatic filling and pill-making machine of the present invention.

Fig. 2 is a cross-sectional view E-E of fig. 1.

Fig. 3 is a sectional view a-a of fig. 2.

Fig. 4 is a sectional view B-B of fig. 2.

Fig. 5 is a partial enlarged view of C of fig. 1.

Fig. 6 is a partially enlarged view D of fig. 2.

Fig. 7 is a partial sectional view of C-C of fig. 2.

Fig. 8 is a partial sectional view of fig. 2 taken along line D-D.

Fig. 9 is a partial sectional view of E-E of fig. 2.

Fig. 10 is a partial sectional view F-F of fig. 2.

In the figure: 6-water tank cover; 7-a rack housing; 7.1-frame bottom reinforcing plate; 20-filling a stuffing rod; 34-semi-concave spherical filling head; 37-slurry barrel; 40-vertical type bearing with seat; 41-bearing mounting bracket; 43-atomizing pump push rod; 43.1-atomizing pump; 43.2-atomizing pump mounting bracket; 44-a synchronous belt; 45-synchronous pulley; 46-filling transmission shaft; 48-forming the driven gear; 49-forming the transmission shaft; 50-atomizing the water split; 51-sealing and screwing the cover; 52-a water tank; 66-filling cam; 72-forming the drive gear; 73-a forming motor; 74-a molded motor mounting bracket; 75-lower right 1/4 cavity die cam; 76-lower left 1/4 cavity die cam; 77-upper right 1/4 cavity die cam; 78-upper left 1/4 cavity die cam; 79-upper 1/4 concave spherical mould deflector rod; 80-lower 1/4 concave ball mould deflector rod; 81-atomized water joint; 82-lower left 1/4 concave spherical die; 83-concave spherical die rail sleeve; 84-a spray nozzle; 85-lower right 1/4 concave spherical die; 89-cam groove rollers; 90-water tank inlet; 108-a female ball mold positioning tube; 110-upper right 1/4 concave-spherical die; 111-upper left 1/4 concave spherical die; 112. kj-ball model reset detection proximity switch; 113-a water tank outlet; 116-1/4 concave spherical mould surface; 117-hose; 118-connecting lugs at the bottom of the pulp barrel; 119-a push rod abdicating hole; 120-concave ball mould frame installation connecting lugs; 121-long holes of the concave spherical mould deflector rod; 122-lower concave ball die deflector rod elongated hole.

Detailed Description

As can be seen from the above drawings of the specific embodiments, the pellet ball forming apparatus of the present invention comprises a forming motor 73, a concave ball mold mechanism comprising four 1/4 concave ball molds, a concave ball mold cam driving mechanism and a driving member (see fig. 2, fig. 3, fig. 4, fig. 5) for respectively controlling the opening and closing of the four 1/4 concave ball molds, the concave ball mold mechanism comprises a concave ball mold track sleeve 83, a concave ball mold positioning tube 108, an upper left 1/4 concave ball mold 111, an upper right 1/4 concave ball mold 110, a lower left 1/4 concave ball mold 82, and a lower right 1/4 concave ball mold 85, the concave ball mold positioning tube 108 is fixed at the symmetrical center of the concave ball mold track sleeve 83, the 1/4 concave ball surfaces of the upper left and right 1/4 concave ball molds and the lower left and right 1/4 concave ball molds are opposite to each other and can be inserted into the concave ball mold track sleeve 83 and pass through the concave ball mold positioning tube 108 in a sliding manner along the length direction, one side surface of the concave ball mould rail sleeve 83 is provided with two upper concave ball mould deflector rod strip holes 121 along the length direction at the two sides of the symmetry center, the other side surface of the concave ball mould rail sleeve 83 is provided with two lower concave ball mould deflector rod strip holes 122 along the length direction at the two sides of the symmetry center, each upper/lower concave ball mould deflector rod 79/80 passes through the corresponding strip hole and is respectively positioned on four 1/4 concave ball moulds, the extending end of each concave ball mould deflector rod is positioned with a cam groove roller 89, the upper and lower surfaces of the two sides of the symmetry center of the concave ball mould rail sleeve 83 are also respectively provided with strip push rod abdicating holes 119 (see figures 4 and 5), four atomizing pump push rods 43 pass through the push rod abdicating holes 119 and are positioned on the four 1/4 concave ball moulds, the concave ball mould rail sleeve 83 is also provided with two symmetrical concave ball mould frame mounting lugs 120 for fixing the concave ball mould mechanism, the concave ball mould mechanism is limited in the slurry outlet positioning ring 107 through a concave ball mould positioning pipe 108, the whole concave spherical die mechanism is fixed with two symmetrical slurry barrel bottom connecting lugs 118 on the outer conical surface of a slurry barrel 37 through a concave spherical die frame mounting connecting lug 120 by a fastener, a concave spherical die cam driving mechanism consists of two upper left/right 1/4 concave spherical die cams 78/77 with symmetrical structures, two lower left/right 1/4 concave spherical die cams 76/75 with symmetrical structures and two forming transmission shafts 49, the upper left/right 1/4 concave spherical die cams 78/77 are positioned on one forming transmission shaft 49, the lower left/right 1/4 concave spherical die cams 76/75 are positioned on the other forming transmission shaft 49 and are respectively positioned on two sides of the concave spherical die rail sleeve 83 in the length direction through two vertical type belt seat bearings 40 positioned at the bottom of a frame shell 7 (see figures 2 and 3 in detail), cam groove rollers 89 on the extending ends of four 1/4 concave spherical die deflector rods are embedded in respective cam grooves, the transmission part is composed of a forming driving gear 72 positioned on the shaft of a forming motor 73 and forming driven gears 48 respectively positioned on two forming transmission shafts 49, the forming driven gears 48 on the two forming transmission shafts 49 are mutually meshed, the forming driving gear 72 is mutually meshed with one forming driven gear 48 on the outer side, and xxx is used for ensuring that the filling and pulp-filling forming pills of the automatic filling and pill-filling machine can be accurately formed and can be discharged. The mold fog generating system comprises four atomizing nozzles 84 arranged on two pairs of upper and lower 1/4 concave spherical molds and opposite to each other, four atomizing pump push rods 43 penetrating through push rod abdicating holes 119 and positioned on four 1/4 concave spherical molds, four atomizing pumps 43.1 positioned on the upper and lower outer sides of two ends of a concave spherical mold rail sleeve, atomizing water connectors 81 positioned at the ends of the four 1/4 concave spherical molds, and a water tank 52, wherein each 1/4 concave spherical mold is provided with a through hole for communicating the atomizing nozzles 84 with the atomizing water connectors 81, the bottom of the water tank 52 is provided with a water outlet provided with a sealing rotary cover 51 and an atomizing water distributing row 50 with four outlets, the top of the water tank 52 is provided with a water filling port provided with a ventilating water tank cover 6, the water tank water filling port 90 is exposed on the upper outer surface of a rack shell 7 so as to facilitate water filling (see figure 1), the water inlet of each atomizing pump 43.1 is connected with the atomizing water, the water outlet of each atomizing pump 43.1 is connected to the corresponding atomizing water connector 81 through a hose 117, and the water tank 52 is arranged in the right frame shell 7 of the slurry barrel 37.

The invention works as follows: after the forming motor 73 is started, the forming driven gear 48 is driven by the forming driving gear 72, and then the two forming transmission shafts 49 respectively drive the lower right 1/4 concave ball die cam 75, the lower left 1/4 concave ball die cam 76, the upper right 1/4 concave ball die cam 77 and the upper left 1/4 concave ball die cam 78 which are positioned on the forming driven gear, so that the two upper 1/4 concave ball dies 110 and 111 and the two lower 1/4 concave ball dies 82 and 85 are driven to circularly open and close according to the designed track of each cam, the slurry forming and pill discharging actions are simultaneously completed, meanwhile, the filling head 34 at the end of the filling rod 20 is driven by the filling cam 66 to rapidly press the filling into a ball shape and push the center of the slurry pouring ball in the time period when the two upper 1/4 concave ball dies 110 and 111 are opened, and the filling head 34 is rapidly retracted before the two upper 1/4 concave ball dies 110 and 111 are closed, the two upper 1/4 female ball molds 110, 111 bottom out while the two lower 1/4 female ball molds 82, 85 open quickly and the formed pellets fall under gravity into the underlying sink. The two upper 1/4 concave ball molds and the two lower 1/4 concave ball molds can be extruded by the atomizing pumps 43.1 once in each opening and closing process, and water is uniformly sprayed to the corresponding 1/4 concave ball molds once through the atomizing nozzles 84, so that the slurry is prevented from sticking the molds.

From the examples of the above specific embodiments it can be seen that: the invention can ensure that the actions of filling, wrapping and pill discharging are mutually accurately matched under the condition that the filling barrel and the slurry barrel are concentrically arranged, the transmission mechanism is simple, the failure rate and the cost are low, and simultaneously, the prepared pills have consistent sizes and standard ball roundness.

The above-mentioned embodiments are only one example, and are not intended to be exhaustive, and all modifications and variations that fall within the scope of the invention are intended to be covered by the invention.

Claims (2)

1. A ball-shaped ball forming device of an automatic filling and ball wrapping machine is characterized in that the ball-shaped ball forming device comprises a forming motor, a concave ball die mechanism consisting of four 1/4 concave ball dies, a concave ball die cam driving mechanism and a transmission piece, wherein the four concave ball die cam driving mechanism and the transmission piece are used for respectively controlling the four 1/4 concave ball dies to open and close, the concave ball die mechanism consists of a concave ball die rail sleeve, a concave ball die positioning pipe, an upper left concave ball die, a lower right concave ball die, a left concave ball die, a right concave ball die, a lower left concave ball die, a lower right concave ball die, a concave ball die positioning pipe and a concave ball die positioning pipe, the concave ball die positioning pipe is positioned at the symmetrical center of the concave ball die rail sleeve, 1/4 concave ball surfaces of the upper left concave ball die, the lower right concave ball die, two upper concave ball die deflector rod elongated holes are formed in two sides of the symmetrical center of the concave ball die rail sleeve along the length direction, and the other side surfaces of the Two longitudinal holes of a lower concave ball mould deflector rod are arranged along the length direction, each upper/lower concave ball mould deflector rod passes through the corresponding longitudinal hole and is respectively positioned on four 1/4 concave ball moulds, the extending end of each concave ball mould deflector rod is positioned with a cam groove roller, the upper or lower surface of the concave ball mould rail sleeve is also provided with symmetrical connecting pieces for fixing the concave ball mould mechanism, the whole concave ball mould mechanism is limited in a slurry outlet positioning ring of a slurry barrel through a concave ball mould positioning pipe and is locked on a frame shell and the slurry barrel through the connecting pieces on the concave ball mould rail sleeve by fasteners, the concave ball mould cam driving mechanism consists of two symmetrical upper and lower 1/4 concave ball mould cams, two symmetrical lower and left and right 1/4 concave ball mould cams and two forming transmission shafts, the upper and left 1/4 concave ball mould cams are positioned on one forming transmission shaft, the lower left and right 1/4 concave ball mould cams are positioned on the other forming transmission shaft and are respectively arranged at two sides of the length direction of the concave ball mould rail sleeve through two bearings with seats positioned at the bottom of the frame, the cam groove rollers at the extending ends of four 1/4 concave ball mould deflector rods are embedded in respective cam grooves, the transmission member is composed of a forming driving gear positioned on a forming motor shaft and forming driven gears respectively positioned on the two forming transmission shafts, the forming driven gears on the two forming transmission shafts are mutually meshed, the forming driving gear is mutually meshed with one of the forming driven gears, and a transmission wheel is positioned on one forming transmission shaft at one side close to the filling cam and is mutually in transmission connection with the transmission wheel positioned on the filling transmission shaft through a transmission belt or a chain.

2. The pellet-shaped ball forming device of an automatic filling and ball wrapping machine according to claim 1, wherein a mold mist generating system is added in the pellet-shaped ball forming device, the system comprises four spray nozzles arranged in two pairs of upper and lower 1/4 concave ball molds and facing each other, four push rods of atomizing pumps positioned on four 1/4 concave ball molds through push rod abdicating holes, four atomizing pumps positioned on the upper and lower outer sides of two ends of a concave ball mold rail sleeve, atomizing water connectors positioned at the ends of four 1/4 concave ball molds, and a water tank, a through hole is arranged in each 1/4 concave ball mold to communicate the spray nozzles with the atomizing water connectors, a water outlet provided with a sealing rotary cover and an atomizing water distribution row provided with four outlets are arranged at the bottom of the water tank, a water filling port provided with a ventilation cover is arranged at the top of the water tank, and the water filling port is exposed outside the housing, the water inlet of every atomizing pump passes through hose connection in atomizing water diversion row, and the delivery port of every atomizing pump passes through hose connection in atomizing water swivel that corresponds separately, the frame shell is arranged in to the water tank, the push rod hole of stepping down is opened and is set up on the both sides of concave ball mould rail cover symmetric center, and the push rod hole of stepping down that has four rectangular shapes is opened respectively along length direction.

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