CN211311621U - Automatic rare earth electrolytic metal discharging equipment - Google Patents
Automatic rare earth electrolytic metal discharging equipment Download PDFInfo
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- CN211311621U CN211311621U CN201922357766.6U CN201922357766U CN211311621U CN 211311621 U CN211311621 U CN 211311621U CN 201922357766 U CN201922357766 U CN 201922357766U CN 211311621 U CN211311621 U CN 211311621U
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Abstract
The utility model provides an automatic pot equipment of going out of rare earth electrolytic metal, includes the electrolytic furnace, the electrolytic furnace in be equipped with the pot body of placing rare earth electrolytic metal, still include: the pot clamping mechanism is used for clamping and fixing the pot body in the electrolytic furnace; the displacement mechanism is used for moving the pot clamping mechanism; the positioning mechanism is used for positioning the pot body lifted by the pot clamping mechanism; and the pouring mechanism is used for driving the pot body in the positioning mechanism to incline so as to pour the rare earth electrolytic metal into the mould box. Can realize mentioning the pot body in the electrolytic furnace and pouring into in the mould box through this equipment, full automation and need not manual operation, reduced artifical intensity and cost of labor by a wide margin to guaranteed the orderliness and the stability of whole process, thereby guaranteed technological conditions such as normal electrolysis temperature, guaranteed the quality of product.
Description
Technical Field
The invention relates to automatic rare earth electrolytic metal discharging equipment.
Background
Rare earth electrolytic metals are indispensable raw materials in various high-tech fields, and are mainly prepared by electrolysis and electrochemical principles. The main process steps are that rare earth oxide is ionized and converted by molten salt electrolysis metal, and the obtained molten metal flows into a receiving small pot. According to the traditional method, a long-handle clamp is used according to the cycle time of the process, a pot body at the bottom in a high-temperature solution is clamped through manual operation and then is lifted out, and finally the high-temperature metal liquid is poured into a mold for casting and cooling molding.
However, such a process step has the disadvantages that: 1) the relative mass of metal is great, so need great power to realize when extracting, artifical intensity is very big to still can appear turning over a pot the phenomenon and influence personal safety. 2) The manual extraction easily causes the overflow of molten metal, and the operation must be always in a high-temperature environment, thereby endangering the personal safety. 3) The manual operation can not accurately control the pot-out time in the period, the normal electrolysis temperature is influenced, the electrolysis efficiency is further influenced, the stable production of the electrolysis process conditions can not be met, and the poor quality stability of the electrolyzed metal product causes the dullness of the metal to be reduced in the production process, so that impurities are carried, and the product quality is influenced.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides automatic rare earth electrolytic metal discharging equipment.
The technical scheme for solving the technical problem is as follows: the utility model provides an automatic pot equipment of going out of rare earth electrolytic metal, includes the electrolytic furnace, the electrolytic furnace in be equipped with the pot body of placing rare earth electrolytic metal, still include:
the pot clamping mechanism is used for clamping and fixing a pot body in an electrolytic furnace and comprises a transverse frame and a vertical frame, a pot clamping cylinder is arranged in the transverse frame, two symmetrically arranged pot clamping jaws extend downwards in the vertical frame, a transmission device is arranged between the transverse frame and the vertical frame, the input end of the transmission device is connected with the pot clamping cylinder, and the output end of the transmission device is connected with the pot clamping jaws;
the displacement mechanism is used for moving the pot clamping mechanism and comprises a vertical straight line module and a horizontal straight line module, the horizontal straight line module is positioned on the vertical straight line module, and the pot clamping mechanism is positioned on the horizontal straight line module;
the positioning mechanism is used for positioning the pot body lifted by the pot clamping mechanism and comprises a positioning support and a positioning seat, a fixed clamping jaw and a movable clamping jaw are arranged in the positioning support, two ends of the positioning seat are respectively fixed on the positioning support and the fixed clamping jaw, a clamping cylinder is further arranged in the positioning support, and the clamping cylinder is connected with the movable clamping jaw;
and the dumping mechanism is used for driving the pot body in the positioning mechanism to incline and dumping the rare earth electrolytic metal into the mould box, and comprises a dumping motor which is connected with the positioning bracket.
Further, transmission include transfer line, guide bracket, guide block and rocking rod, guide bracket be located horizontal frame and vertical frame between, the guide block slide establish the guide bracket in, the one end and the transfer line swing joint of guide block, the transfer line with press from both sides a pot cylinder and link to each other, the other end of guide block with rocking rod link to each other, rocking rod with press from both sides a pot clamping jaw and link to each other.
Furthermore, the two pot clamping jaws are meshed with each other through a gear, and the swinging rod is connected with any one pot clamping jaw.
Furthermore, a guide groove is formed in the guide support, a guide pin is arranged on the guide block, the guide pin is arranged in the guide groove in a sliding mode, and the guide pin is connected with the swing rod.
Further, one end of the transmission rod, which is connected with the guide block, is provided with an arc rotating surface, an arc groove is formed in the guide block, and the arc rotating surface is clamped in the arc groove.
Further, the arc rotating surface and the arc groove are positioned on one side far away from the guide pin.
Further, this press from both sides pot mechanism still includes a rabbling mechanism, the rabbling mechanism including be located the agitator motor of horizontal frame, be located the puddler of erecting the frame, agitator motor and puddler between link to each other through the flexible axle, the tip that the puddler stretches out down and erects the frame is equipped with the stirring head.
Furthermore, this rabbling mechanism still includes a stirring displacement cylinder, the output of stirring displacement cylinder passes through the linkage piece with agitator motor's output and links to each other.
Furthermore, the fixed clamping jaw and the movable clamping jaw are oppositely arranged.
Furthermore, a positioning opening matched with the pot body is arranged in the electrolytic furnace.
The invention has the beneficial effects that: can realize mentioning the pot body in the electrolytic furnace and pouring into in the mould box through this equipment, full automation and need not manual operation, reduced artifical intensity and cost of labor by a wide margin to guaranteed the orderliness and the stability of whole process, thereby guaranteed technological conditions such as normal electrolysis temperature, guaranteed the quality of product.
Drawings
Fig. 1 is an overall assembly drawing of the present invention.
Fig. 2 is an overall configuration diagram of the pot clamping mechanism of the present invention.
Fig. 3 is an enlarged view a of fig. 2 of the present invention.
Fig. 4 is an enlarged view B of fig. 2 of the present invention.
Fig. 5 is an overall configuration diagram of the pot clamping mechanism of the present invention.
Fig. 6 is an enlarged view C of fig. 5 of the present invention.
Fig. 7 is an overall view of another perspective of the pot clamping mechanism of the present invention.
Fig. 8 is an overall configuration diagram of the positioning mechanism and the dumping mechanism of the present invention.
FIG. 9 is a plan view of the electrolytic furnace of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 to 9, an automatic rare earth electrolytic metal discharging device comprises an electrolytic furnace 1, wherein a pot body 2 for placing rare earth electrolytic metal is arranged in the electrolytic furnace 1, and the automatic rare earth electrolytic metal discharging device further comprises:
press from both sides pot mechanism 3, it is used for getting the pot body 2 clamp in the electrolytic furnace 1 fixedly, including horizontal frame 4 and vertical frame 5, horizontal frame 4 in be equipped with and press from both sides pot cylinder 6, vertical frame 5 in stretch out the pot clamping jaw 7 that press from both sides that have two symmetries to set up downwards, horizontal frame 4 and vertical frame 5 between be equipped with transmission 8, transmission 8's input with the pot clamping cylinder 6 link to each other, transmission 8's output with the pot clamping jaw 7 that press from both sides link to each other. The process of the pot clamping mechanism is that the pot clamping cylinder 6 drives the transmission device 8 to act, and then the transmission device 8 drives the pot clamping jaw 7 to clamp and fix the pot body 2 in the electrolytic furnace 1.
The displacement mechanism 9 is used for moving the pot clamping mechanism 3 and comprises a vertical straight line module 10 and a horizontal straight line module 11, the horizontal straight line module 11 is positioned on the vertical straight line module 10, and the pot clamping mechanism 3 is positioned on the horizontal straight line module 11. This displacement mechanism 9 specifically cooperates when this press from both sides pot mechanism 3 motion, earlier drive through horizontal straight line module 11 and press from both sides pot mechanism 3 and move to the pot body 2 directly over, then through perpendicular sharp module 10 with the pot mechanism 3 of pressing from both sides on the horizontal straight line module 11 down move to the position that presss from both sides pot clamping jaw 7 and be used for the centre gripping pot body 2, and after the centre gripping is fixed, rethread perpendicular sharp module 10 will press from both sides pot mechanism 3 and mention and move to positioning mechanism 12 directly over through horizontal straight line module 11, put into positioning mechanism 12 through perpendicular sharp module 10 with the pot body 2 at last.
The positioning mechanism 12 is used for positioning the pot body 2 lifted by the pot clamping mechanism 3 and comprises a positioning support 13 and a positioning seat 37, a fixed clamping jaw 14 and a movable clamping jaw 15 are arranged in the positioning support 13, two ends of the positioning seat 37 are respectively fixed on the positioning support 13 and the fixed clamping jaw 14, a clamping cylinder 16 is further arranged in the positioning support 13, and the clamping cylinder 16 is connected with the movable clamping jaw 15. In order to ensure the fixation of the pot body 2, the clamping cylinder 16 drives the movable clamping jaw 15 to move, so that the movable clamping jaw 15 and the fixed clamping jaw 14 interact to fix the pot body 2 in position, and the pouring mechanism 17 is used for pouring in the following process. Preferably, the fixed jaw 14 and the movable jaw 15 are oppositely disposed. Thereby ensuring the stable fixation of the pan body 2.
The dumping mechanism 17 is used for driving the pot body 2 in the positioning mechanism 12 to incline and dumping the rare earth electrolytic metal into the mould box 36, and comprises a dumping motor 18, and the dumping motor 18 is connected with the positioning bracket 13. After the pot body 2 is fixed by the positioning mechanism 12, the positioning bracket 13 is driven to rotate by the dumping motor 18, so that the rare earth electrolytic metal in the pot body 2 is dumped into the mold box 36.
In this embodiment, the transmission device 8 includes a transmission rod 19, a guide bracket 20, a guide block 21 and a swing rod 22, the guide bracket 20 is located between the horizontal frame 4 and the vertical frame 5, the guide block 21 is slidably arranged in the guide bracket 20, one end of the guide block 21 is movably connected with the transmission rod 19, the transmission rod 19 is connected with the pot clamping cylinder 6, the other end of the guide block 21 is connected with the swing rod 22, and the swing rod 22 is connected with the pot clamping jaw 7. The transmission device 8 is specifically used by driving the transmission rod 19 to move through the pot clamping cylinder 6, so that the transmission rod 19 drives the guide block 21 to slide left and right along the guide bracket 20, and then the guide block 21 drives the swing rod 22 to swing left and right, and finally the swing rod 22 drives the pot clamping jaws 7 to clamp or loosen.
Preferably, the two pot clamping jaws 7 are meshed with each other through a gear 23, and the swinging rod 22 is connected with any one pot clamping jaw 7. The two pot clamping jaws 7 can be linked after being meshed through the gear, so that the swinging rod 22 only needs to be connected with any one of the pot clamping jaws 7, and the pot clamping jaws 7 can be driven to clamp inwards or loosen outwards through the gear by swinging the swinging rod 22 left and right.
Specifically, a guide groove 24 is arranged in the guide support 20, a guide pin 25 is arranged on the guide block 21, the guide pin 25 is slidably arranged in the guide groove 24, and the guide pin 25 is connected with the rocking bar 22. In order to ensure the guide block 21 to slide left and right along the guide bracket 20, the guide pin 25 and the guide groove 24 are arranged, and the guide pin 25 slides in the guide groove 24 to ensure the action of the swing rod 22 connected with the guide pin 25 to swing, so as to clamp or release the pot clamping jaw 7.
(referring to fig. 5 and 6, in order to clearly see the matching structure between the transmission rod 19 and the inside of the guide block 21, the guide bracket 20 of the pot clamping mechanism 3 has been hidden). specifically, one end of the transmission rod 19 connected to the guide block 21 is provided with an arc rotating surface 26, an arc groove 27 is formed in the guide block 21, and the arc rotating surface 26 is clamped in the arc groove 27. Preferably, the circular arc rotating surface 26 and the circular arc groove 27 are located on a side away from the guide pin 25. After the arrangement, the guide pin 25 on the guide block 21 is positioned in the guide groove 24, and meanwhile, the end of the transmission rod 19 connected with the guide block 21 is provided with the arc rotating surface 26, and the arc rotating surface 26 is matched with the arc groove 27 in the guide block 21, so that the pot clamping cylinder 6 drives the transmission rod 19 to move, and the transmission rod 19 can drive the guide block 21 to rotate in the front-back movement process, so that the guide pin 25 on the guide block 21 slides left and right along the arc groove 24, and the guide pin 25 drives the swing rod 22 to swing left and right.
In this embodiment, the pot clamping mechanism 3 further includes a stirring mechanism 28, the stirring mechanism 28 includes a stirring motor 29 located in the horizontal frame 4 and a stirring rod 30 located in the vertical frame 5, the stirring motor 29 and the stirring rod 30 are connected through a flexible shaft 31, and a stirring head 32 is disposed at an end of the stirring rod 30 extending downward out of the vertical frame 5. This rabbling mechanism 28 passes through agitator motor 29 and drives flexible axle 31 and rotate when using to flexible axle 31 drives puddler 30 and rotates, makes the stirring head 32 on the puddler 30 realize carrying out the stirring effect to rare earth electrolytic metal.
Preferably, the stirring mechanism 28 further comprises a stirring displacement cylinder 33, and an output end of the stirring displacement cylinder 33 is connected with an output end of the stirring motor 29 through a linkage block 34. The stirring displacement cylinder 33 can realize the up-and-down movement of the position of the stirring rod 30, so that the stirring head 32 on the stirring rod 30 extends into the rare earth electrolytic metal liquid in the pot body 2 to be stirred as required, and retracts to the original position after the completion.
In this embodiment, a positioning opening 35 adapted to the pot body 2 is provided in the electrolytic furnace 1. The pot body 2 can be accurately fixed through the positioning opening 35, so that the subsequent pot clamping mechanism 3 can be clamped conveniently. Wherein be provided with the position detecting system at the automated inspection pot body 2 center in electrolytic furnace 1 to come the accurate concrete position of confirming the horizontal direction that presss from both sides pot mechanism 3 required removal to according to the position at this center, make when pressing from both sides pot mechanism 3 clamps the centre of two pot clamping jaw 7 keep unanimous with pot body 2 center, guarantee the accuracy and the stability of centre gripping, prevent that the deviation from resulting in the phenomenon of turning over a pot.
In this embodiment, a thermal deformation detection mechanism is further disposed on the pot clamping jaws 7, and the deformation degree of the pot body 2 can be detected through the thermal deformation detection mechanism, so that control over different forces of different pot clamping jaws 7 is realized according to different deformation degrees, and specifically, control over the output stroke of the pot clamping cylinder 6 is controlled (for a specific reason, the operation principle is referred to).
The whole operation process of the invention is as follows:
1) the position detection system in the electrolytic furnace 1 detects the central position of the pot body 2 and then feeds back the information to the microcomputer host.
2) The microcomputer host sends information to the displacement mechanism 9, and the pot clamping mechanism 3 is moved to the position right above the pot body 2 through the displacement mechanism 9.
3) The pot clamping jaws 7 in the pot clamping mechanism 3 are moved to the position where the pot body 2 needs to be clamped by the displacement mechanism 9.
4) The pot clamping cylinder 6 drives the transmission rod 19 to move forwards, the arc rotating surface 26 on the transmission rod 19 and the arc groove 27 in the guide block 21 ensure that the transmission rod 19 drives the guide block 21 to rotate, then the guide pin 25 on the transmission block 21 slides left and right along the guide groove 24 on the guide support 20 through the rotation of the transmission block 21, and then the guide pin 25 drives the swing rod 22 to swing left and right, and finally the swing rod 22 drives the pot clamping jaw 7 to clamp tightly. The deformation degree of the pot body 2 can be detected through a thermal deformation detection mechanism on the pot clamping jaws 7, so that different force levels of different pot clamping jaws 7 can be controlled according to different deformation degrees.
5) Simultaneously, drive stirring head 32 on the puddler 30 through stirring displacement cylinder 33 and stretch into the rare electrolytic metal liquid in the pot body 2, and drive flexible axle 31 through agitator motor 29 and rotate again to flexible axle 31 drives puddler 30 and rotates, makes stirring head 32 on the puddler 30 realize carrying out the stirring effect to rare earth electrolytic metal. After completion, the stirring rod 30 is retracted by the stirring displacement cylinder 33.
6) The pot clamping mechanism 3 is driven by the displacement mechanism 9 to move into the positioning seat 37, and at the moment, the pot clamping cylinder 6 retracts, so that the swinging rod 22 is reset (the middle process is abbreviated, and the specific principle is consistent with the above) and the pot clamping jaws 7 are driven to be loosened.
7) The movable clamping jaw 15 on the positioning bracket 13 is driven by the clamping cylinder 16 to enable the movable clamping jaw 15 to interact with the fixed clamping jaw 14 so as to position and fix the pot body 2.
8) The positioning bracket 13 is driven to rotate by the dumping motor 18, so that the rare earth electrolytic metal in the pot body 2 is dumped into the mould box 36.
9) The above steps are repeated.
This embodiment is only one of the preferable embodiments of this patent, and any changes made without departing from the scope of this patent are within the scope of this patent.
Claims (10)
1. The utility model provides an automatic pot equipment of going out of rare earth electrolytic metal, includes the electrolytic furnace, the electrolytic furnace in be equipped with the pot body of placing rare earth electrolytic metal, its characterized in that still includes:
the pot clamping mechanism is used for clamping and fixing a pot body in an electrolytic furnace and comprises a transverse frame and a vertical frame, a pot clamping cylinder is arranged in the transverse frame, two symmetrically arranged pot clamping jaws extend downwards in the vertical frame, a transmission device is arranged between the transverse frame and the vertical frame, the input end of the transmission device is connected with the pot clamping cylinder, and the output end of the transmission device is connected with the pot clamping jaws;
the displacement mechanism is used for moving the pot clamping mechanism and comprises a vertical straight line module and a horizontal straight line module, the horizontal straight line module is positioned on the vertical straight line module, and the pot clamping mechanism is positioned on the horizontal straight line module;
the positioning mechanism is used for positioning the pot body lifted by the pot clamping mechanism and comprises a positioning support and a positioning seat, a fixed clamping jaw and a movable clamping jaw are arranged in the positioning support, two ends of the positioning seat are respectively fixed on the positioning support and the fixed clamping jaw, a clamping cylinder is further arranged in the positioning support, and the clamping cylinder is connected with the movable clamping jaw;
and the dumping mechanism is used for driving the pot body in the positioning mechanism to incline and dumping the rare earth electrolytic metal into the mould box, and comprises a dumping motor which is connected with the positioning bracket.
2. The automatic rare earth electrolytic metal tapping apparatus as claimed in claim 1, wherein: the transmission device comprises a transmission rod, a guide support, a guide block and a swing rod, wherein the guide support is positioned between the transverse frame and the vertical frame, the guide block is arranged in the guide support in a sliding manner, one end of the guide block is movably connected with the transmission rod, the transmission rod is connected with the pot clamping cylinder, the other end of the guide block is connected with the swing rod, and the swing rod is connected with the pot clamping jaw.
3. The automatic rare earth electrolytic metal tapping apparatus as claimed in claim 2, wherein: the two pot clamping jaws are meshed with each other through a gear, and the swinging rod is connected with any one pot clamping jaw.
4. The automatic rare earth electrolytic metal tapping apparatus as claimed in claim 2, wherein: the guide support is internally provided with a guide groove, the guide block is provided with a guide pin, the guide pin is arranged in the guide groove in a sliding manner, and the guide pin is connected with the swinging rod.
5. The automatic rare earth electrolytic metal tapping device as claimed in claim 4, wherein: the transmission rod and the end connected with the guide block are provided with arc rotating surfaces, an arc groove is formed in the guide block, and the arc rotating surfaces are clamped in the arc groove.
6. The automatic rare earth electrolytic metal tapping device as claimed in claim 5, wherein: the arc rotating surface and the arc groove are positioned on one side far away from the guide pin.
7. The automatic rare earth electrolytic metal tapping apparatus as claimed in claim 1, wherein: the pot clamping mechanism further comprises a stirring mechanism, the stirring mechanism comprises a stirring motor located in the transverse frame and a stirring rod located in the vertical frame, the stirring motor and the stirring rod are connected through a flexible shaft, and a stirring head is arranged at the end part of the stirring rod extending downwards to the vertical frame.
8. The automatic rare earth electrolytic metal tapping apparatus as claimed in claim 7, wherein: the stirring mechanism further comprises a stirring displacement cylinder, and the output end of the stirring displacement cylinder is connected with the output end of the stirring motor through a linkage block.
9. The automatic rare earth electrolytic metal tapping apparatus as claimed in claim 1, wherein: the fixed clamping jaw and the movable clamping jaw are oppositely arranged.
10. The automatic rare earth electrolytic metal tapping apparatus as claimed in any one of claims 1 to 9, wherein: the electrolytic furnace is internally provided with a positioning opening matched with the pot body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922357766.6U CN211311621U (en) | 2019-12-25 | 2019-12-25 | Automatic rare earth electrolytic metal discharging equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922357766.6U CN211311621U (en) | 2019-12-25 | 2019-12-25 | Automatic rare earth electrolytic metal discharging equipment |
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| Publication Number | Publication Date |
|---|---|
| CN211311621U true CN211311621U (en) | 2020-08-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922357766.6U Active CN211311621U (en) | 2019-12-25 | 2019-12-25 | Automatic rare earth electrolytic metal discharging equipment |
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| CN (1) | CN211311621U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115852443A (en) * | 2023-01-09 | 2023-03-28 | 浙江方德机器人系统技术有限公司 | Automatic control equipment and process method for rare earth electrolytic smelting |
-
2019
- 2019-12-25 CN CN201922357766.6U patent/CN211311621U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115852443A (en) * | 2023-01-09 | 2023-03-28 | 浙江方德机器人系统技术有限公司 | Automatic control equipment and process method for rare earth electrolytic smelting |
| CN115852443B (en) * | 2023-01-09 | 2023-11-07 | 浙江方德机器人系统技术有限公司 | Automatic control equipment and process method for rare earth electrowinning |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 315336 No. 412, Binhai 6th Road, Hangzhou Bay New Area, Ningbo, Zhejiang Patentee after: Ningbo Funeng rare earth new material Co.,Ltd. Address before: 315336 No. 412, Binhai 6th Road, Hangzhou Bay New Area, Ningbo, Zhejiang Patentee before: NINGBO FUNENG NEW MATERIAL Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |