CN211307093U - A leak-proof release agent spraying device - Google Patents
A leak-proof release agent spraying device Download PDFInfo
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- CN211307093U CN211307093U CN201921125995.9U CN201921125995U CN211307093U CN 211307093 U CN211307093 U CN 211307093U CN 201921125995 U CN201921125995 U CN 201921125995U CN 211307093 U CN211307093 U CN 211307093U
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- 238000005507 spraying Methods 0.000 title claims abstract description 46
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 47
- 238000003860 storage Methods 0.000 claims abstract description 27
- 239000007921 spray Substances 0.000 claims abstract description 26
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 239000003973 paint Substances 0.000 claims abstract 2
- 238000003756 stirring Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 abstract description 5
- 239000011248 coating agent Substances 0.000 description 13
- 238000000576 coating method Methods 0.000 description 13
- 238000004804 winding Methods 0.000 description 9
- 239000002131 composite material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000006082 mold release agent Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及离型剂喷涂装置技术领域,具体为一种防漏喷的离型剂喷涂装置。The utility model relates to the technical field of a release agent spraying device, in particular to a leak-proof spraying device for a release agent.
背景技术Background technique
离型剂是防止成型的复合材料制品在模具上粘着,而在制品与模具之间施加一类隔离膜,以便于制品很容易从模具中脱出,同时保证制品表面和模具完好无损,而在使用离型剂时需要用到喷涂装置将离型剂喷涂在模具表面。The release agent is to prevent the molded composite product from sticking on the mold, and to apply a type of isolation film between the product and the mold, so that the product can be easily released from the mold, while ensuring that the surface of the product and the mold are intact, while in use. When the release agent is used, a spray device is required to spray the release agent on the surface of the mold.
现有的离型剂喷涂装置在喷涂模具结束后喷嘴处总会残留有少量的离型剂,这些离型剂会滴落在车间地面上,影响车间内的空气质量,常见的离型剂喷涂装置不具有对其进行防漏处理的功能,且一般的离型剂喷涂装置喷洒的不均匀,易影响其生产效率。The existing release agent spraying device always has a small amount of release agent left at the nozzle after spraying the mold. These release agents will drip on the floor of the workshop and affect the air quality in the workshop. Common release agent spraying The device does not have the function of preventing leakage, and the uneven spraying of the general release agent spraying device will easily affect its production efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种防漏喷的离型剂喷涂装置,以解决上述背景技术中提出的现有的离型剂喷涂装置在喷涂模具结束后喷嘴处总会残留有少量的离型剂,这些离型剂会滴落在车间地面上,影响车间内的空气质量,常见的离型剂喷涂装置不具有对其进行防漏处理的功能,且一般的离型剂喷涂装置喷洒的不均匀,易影响其生产效率的问题。The purpose of the present utility model is to provide a leak-proof release agent spraying device, so as to solve the problem that the existing release agent spraying device proposed in the above-mentioned background technology always has a small amount of mold release at the nozzle after the spraying mold is finished. These release agents will drip on the floor of the workshop and affect the air quality in the workshop. The common release agent spraying device does not have the function of preventing leakage, and the general release agent spraying device does not spray. Uniformity, it is easy to affect the problem of its production efficiency.
为实现上述目的,本实用新型提供如下技术方案:一种防漏喷的离型剂喷涂装置,包括储料罐、泵管和电动机,所述泵管与连接管相连接,且连接管远离泵管的一端与喷枪相连接,所述喷枪设置在支架上,且喷枪的右端设置有喷嘴,同时喷嘴的外侧设置有防漏盖,所述电动机设置在移动座上表面,且电动机与第一转杆相连接,所述第一转杆上端贯穿储料罐的底部与搅拌杆相连接,且储料罐设置在移动座的上表面,所述移动座的右端设置有放置槽,且移动座的上表面设置有第一液压伸缩杆,所述第一液压伸缩杆设置在储料罐的右侧,且第一液压伸缩杆右端与第二液压伸缩杆相连接,所述第二液压伸缩杆下端通过滑槽与移动座上表面相连接,且滑槽设置在移动座上,所述第二液压伸缩杆上端设置有第三液压伸缩杆,且第三液压伸缩杆右侧设置有涂抹装置。In order to achieve the above purpose, the utility model provides the following technical solutions: a leak-proof release agent spraying device, comprising a storage tank, a pump pipe and a motor, the pump pipe is connected with a connecting pipe, and the connecting pipe is far away from the pump. One end of the pipe is connected with the spray gun, the spray gun is arranged on the bracket, the right end of the spray gun is provided with a nozzle, and the outer side of the nozzle is provided with a leak-proof cover, the motor is arranged on the upper surface of the movable seat, and the motor is connected to the first rotation. The upper end of the first rotating rod is connected to the stirring rod through the bottom of the storage tank, and the storage tank is arranged on the upper surface of the moving seat, the right end of the moving seat is provided with a placement slot, and the The upper surface is provided with a first hydraulic telescopic rod, the first hydraulic telescopic rod is arranged on the right side of the storage tank, and the right end of the first hydraulic telescopic rod is connected with the second hydraulic telescopic rod, and the lower end of the second hydraulic telescopic rod The chute is connected with the upper surface of the movable base, and the chute is arranged on the movable base, the upper end of the second hydraulic telescopic rod is provided with a third hydraulic telescopic rod, and the right side of the third hydraulic telescopic rod is provided with a smear device.
优选的,所述储料罐上端设置有进料管,且进料管的上端螺纹连接有螺纹盖,所述储料罐的右侧设置有支架和绕管辊,且支架设置在绕管辊的上方,所述绕管辊的下方设置有泵管,且泵管与储料罐右侧相连通。Preferably, the upper end of the storage tank is provided with a feeding pipe, and the upper end of the feeding pipe is threadedly connected with a threaded cover, the right side of the storage tank is provided with a bracket and a pipe winding roller, and the bracket is arranged on the pipe winding roller Above the tube winding roller is provided with a pump tube, and the pump tube communicates with the right side of the storage tank.
优选的,所述防漏盖包括有集液斗、扭簧和控制杆,且集液斗设置在防漏盖的右侧,防漏盖通过扭簧与喷枪下端相连接,且防漏盖下端转动连接有控制杆,同时控制杆远离防漏盖的一端转动连接在喷枪下端。Preferably, the leak-proof cover includes a liquid collecting hopper, a torsion spring and a control rod, and the liquid collecting hopper is arranged on the right side of the leak-proof cover. A control rod is rotatably connected, and at the same time the end of the control rod away from the leak-proof cover is rotatably connected to the lower end of the spray gun.
优选的,所述电动机、第一转杆和搅拌杆组成转动机构,且第一转杆的中心点和搅拌杆中心点在同一条直线上。Preferably, the motor, the first rotating rod and the stirring rod form a rotating mechanism, and the center point of the first rotating rod and the center point of the stirring rod are on the same straight line.
优选的,所述第一液压伸缩杆和第二液压伸缩杆组成伸缩机构,且第二液压伸缩杆通过滑槽与移动座上表面之间为滑动连接。Preferably, the first hydraulic telescopic rod and the second hydraulic telescopic rod constitute a telescopic mechanism, and the second hydraulic telescopic rod is in a sliding connection with the upper surface of the movable seat through the chute.
优选的,所述第二液压伸缩杆和第三液压伸缩杆组成伸缩机构,且第三液压伸缩杆与涂抹装置组成伸缩机构。Preferably, the second hydraulic telescopic rod and the third hydraulic telescopic rod form a telescopic mechanism, and the third hydraulic telescopic rod and the smearing device form a telescopic mechanism.
优选的,所述涂抹装置包括有伺服电机、第二转杆、支杆和涂抹辊,且伺服电机设置在涂抹装置的后侧,伺服电机与第二转杆相连接,且第二转杆贯穿涂抹装置的后侧壁与支杆相连接,支杆分别转动连接在涂抹装置的内前后两侧壁上,且支杆的内侧壁转动连接有涂抹辊,同时2个支杆转动连接有1个涂抹辊。Preferably, the smearing device includes a servo motor, a second rotating rod, a support rod and an smearing roller, and the servo motor is arranged on the rear side of the smearing device, the servo motor is connected with the second rotating rod, and the second rotating rod passes through The rear side wall of the smearing device is connected with the strut, the struts are respectively rotatably connected to the inner front and rear side walls of the smearing device, and the inner side wall of the strut is rotatably connected with the applicator roller, and at the same time the two struts are rotatably connected with one applicator roller.
与现有技术相比,本实用新型的有益效果是:该防漏喷的离型剂喷涂装置,Compared with the prior art, the beneficial effects of the present utility model are: the leak-proof spraying release agent spraying device,
(1)可通过电动机带动搅拌杆对离型剂进行搅拌,可避免离型剂不使用时发生凝固现象,另外储料罐上设置的支架便于摆放喷枪使用,喷涂结束后可将连接管缠绕在绕管辊上,避免连接管过长占用空间;(1) The motor can drive the stirring rod to stir the release agent, which can avoid the solidification phenomenon of the release agent when it is not in use. In addition, the bracket set on the storage tank is convenient for placing the spray gun. After the spraying is completed, the connecting pipe can be wound. On the tube winding roller, avoid the connecting tube being too long and occupying space;
(2)喷涂前通过控制杆打开防漏盖进行喷涂,喷涂过程防漏盖可避免喷嘴处的离型剂液滴落,同时喷涂结束后,防漏盖可将喷嘴上残留的离型剂液收集,避免离型剂液滴落在车间内,另外设置的放置槽可以收集涂抹辊上残留的离型剂液;(2) Before spraying, use the control lever to open the leak-proof cover for spraying. The leak-proof cover can prevent the release agent from dripping at the nozzle during the spraying process. At the same time, after spraying, the leak-proof cover can remove the residual release agent on the nozzle Collect to avoid the release agent droplets falling in the workshop, and the additional placement groove can collect the release agent liquid remaining on the coating roller;
(3)根据喷涂的模具的位置,调节第二液压伸缩杆和第三液压伸缩杆,控制涂抹装置的位置,利用伺服电机带动涂抹辊对喷涂后的离型剂进行涂抹均匀平整。(3) According to the position of the sprayed mold, adjust the second hydraulic telescopic rod and the third hydraulic telescopic rod, control the position of the coating device, and use the servo motor to drive the coating roller to spread the sprayed release agent evenly and evenly.
附图说明Description of drawings
图1为本实用新型正视剖面结构示意图;Fig. 1 is the front view sectional structure schematic diagram of the utility model;
图2为本实用新型图1中A处放大结构示意图;Fig. 2 is the enlarged schematic diagram of the structure at place A in Fig. 1 of the utility model;
图3为本实用新型防漏盖和喷枪之间连接俯视结构示意图;Figure 3 is a schematic top view of the connection between the leak-proof cover and the spray gun of the present invention;
图4为本实用新型涂抹装置右侧视结构示意图。FIG. 4 is a schematic structural diagram of the right side view of the smearing device of the present invention.
图中:1、移动座,2、储料罐,3、进料管,4、螺纹盖,5、支架,6、绕管辊,7、泵管,8、连接管,9、喷枪,10、喷嘴,11、防漏盖,1101、集液斗,1102、扭簧,1103、控制杆,12、电动机,13、第一转杆,14、搅拌杆,15、放置槽,16、第一液压伸缩杆,17、第二液压伸缩杆,18、滑槽,19、第三液压伸缩杆,20、涂抹装置,2001、伺服电机,2002、第二转杆,2003、支杆,2004、涂抹辊。In the picture: 1. Moving base, 2. Storage tank, 3. Feeding pipe, 4. Screw cap, 5. Bracket, 6. Winding roller, 7. Pump pipe, 8. Connecting pipe, 9. Spray gun, 10 , nozzle, 11, leak-proof cover, 1101, liquid collecting hopper, 1102, torsion spring, 1103, control rod, 12, electric motor, 13, first rotating rod, 14, stirring rod, 15, placing slot, 16, first Hydraulic telescopic rod, 17, Second hydraulic telescopic rod, 18, Chute, 19, Third hydraulic telescopic rod, 20, Coating device, 2001, Servo motor, 2002, Second rotating rod, 2003, Support rod, 2004, Coating roll.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种防漏喷的离型剂喷涂装置,如图1、图2和图3所示,泵管7与连接管8相连接,且连接管8远离泵管7的一端与喷枪9相连接,喷枪9设置在支架5上,且喷枪9的右端设置有喷嘴10,同时喷嘴10的外侧设置有防漏盖11,防漏盖11包括有集液斗1101、扭簧1102和控制杆1103,且集液斗1101设置在防漏盖11的右侧,防漏盖11通过扭簧1102与喷枪9下端相连接,且防漏盖11下端转动连接有控制杆1103,同时控制杆1103远离防漏盖11的一端转动连接在喷枪9下端,喷涂前,通过拉动控制杆1103将防漏盖11打开,收集喷涂过程中滴漏的离型剂液,将其收集在集液斗1101中集中处理。1-4, the present utility model provides a technical solution: a leak-proof spraying device for release agent, as shown in FIG. 1, FIG. 2 and FIG. 3, the
如图1所示,电动机12设置在移动座1上表面,且电动机12与第一转杆13相连接,电动机12、第一转杆13和搅拌杆14组成转动机构,且第一转杆13的中心点和搅拌杆14中心点在同一条直线上,电动机12通过第一转杆13和搅拌杆14对离型剂液进行搅拌,避免离型剂液不使用时发生凝固,第一转杆13上端贯穿储料罐2的底部与搅拌杆14相连接,且储料罐2设置在移动座1的上表面,移动座1的右端设置有放置槽15,且移动座1的上表面设置有第一液压伸缩杆16,第一液压伸缩杆16和第二液压伸缩杆17组成伸缩机构,且第二液压伸缩杆17通过滑槽18与移动座1上表面之间为滑动连接,涂抹完成后,通过第二液压伸缩杆17降低涂抹装置20的高度,利用第一液压伸缩杆16将涂抹装置20向左拉动,将其放置在放置槽15上,第一液压伸缩杆16设置在储料罐2的右侧,且第一液压伸缩杆16右端与第二液压伸缩杆17相连接,第二液压伸缩杆17和第三液压伸缩杆19组成伸缩机构,且第三液压伸缩杆19与涂抹装置20组成伸缩机构,根据模具的位置,调节第二液压伸缩杆17和第三液压伸缩杆19控制涂抹装置20的位置对其进行涂抹。As shown in FIG. 1 , the
如图1和图4所示,第二液压伸缩杆17下端通过滑槽18与移动座1上表面相连接,且滑槽18设置在移动座1上,第二液压伸缩杆17上端设置有第三液压伸缩杆19,且第三液压伸缩杆19右侧设置有涂抹装置20,涂抹装置20包括有伺服电机2001、第二转杆2002、支杆2003和涂抹辊2004,且伺服电机2001设置在涂抹装置20的后侧,伺服电机2001与第二转杆2002相连接,且第二转杆2002贯穿涂抹装置20的后侧壁与支杆2003相连接,支杆2003分别转动连接在涂抹装置20的内前后两侧壁上,且支杆2003的内侧壁转动连接有涂抹辊2004,同时2个支杆2003转动连接有1个涂抹辊2004,通过伺服电机2001带动支杆2003转动,便于调节涂抹辊2004到适当倾斜角,便于对喷涂后的离型剂进行涂抹。As shown in FIG. 1 and FIG. 4 , the lower end of the second hydraulic
如图1所示,储料罐2上端设置有进料管3,且进料管3的上端螺纹连接有螺纹盖4,储料罐2的右侧设置有支架5和绕管辊6,且支架5设置在绕管辊6的上方,绕管辊6的下方设置有泵管7,且泵管7与储料罐2右侧相连通。As shown in FIG. 1 , the upper end of the
工作原理:在使用该防漏喷的离型剂喷涂装置时,通过移动座1将喷涂装置移动到复合材料制品加工区,打开螺纹盖4,通过进料管3向储料罐2内添加离型剂,盖上螺纹盖4,为避免储料罐2内的离型剂液凝固,启动电动机12,电动机12带动第一转杆13转动,第一转杆13带动搅拌杆14对离型剂液进行搅拌,利用第一液压伸缩杆16推动第二伸缩杆17,第二伸缩杆17通过滑槽18在移动座1上向右移动,根据复合材料制品和模具的摆放位置,启动伺服电机2001,伺服电机2001带动第二转杆2002转动,第二转杆2002带动支杆2003对涂抹辊2004的倾斜角进行调节,便于对喷涂后的离型剂进行均匀涂抹,调节第二液压伸缩杆17和第三液压伸缩杆19将涂抹装置20调节到适当位置,手持喷枪9,通过拉动控制杆1103打开防漏盖11,利用泵管7将储料罐2内的离型剂通过连接管8传输到喷枪9内,由喷嘴10喷出,防漏盖11可以将喷涂过程中漏滴的离型剂液收集在集液斗1101中,通过第三液压伸缩杆19对涂抹装置20推拉,将喷涂后的离型剂涂抹平,涂抹完成后,松开控制杆1103,将防漏盖11盖上,避免喷嘴10上残留的离型剂液滴落,通过第一液压伸缩杆16和第二液压伸缩杆17将涂抹装置20收回,放置在放置槽15上,避免涂抹辊2004上离型剂液滴落到地面上,把喷枪9放置在支架5上,将连接管8缠绕在绕管辊6上,将其摆放整齐减少对空间的占用,本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。Working principle: When using the leak-proof release agent spraying device, move the spraying device to the composite material product processing area through the moving
术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本实用新型的简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本实用新型保护内容的限制。The terms "center", "portrait", "horizontal", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, and is only a simplified description for the convenience of describing the present invention, rather than indicating or implying that the indicated device or element must have a specific Orientation, construction and operation are specific orientations, and therefore should not be construed as limiting the protection content of the present invention.
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principle of the present utility model, any modifications, equivalent replacements, improvements, etc. made shall be included within the protection scope of the present utility model.
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